CHITIN AND CHITOSAN Introduction Chitin is a structural polysaccharide widely found in nature. Chitin occurs as highly ordered microfibrils in many species, in a variety of arrangements, from diatom spines to cell wall components of many fungi and yeast. It is also a principal component in the exoskeleton of insects and marine invertebrates such as Arthropoda and Mollusca. Chitin is a homopolymer of 1-4 linked 2-acetamido-2-deoxyβ-D-glucopyranose, although some of the glucopyranose residues are deacetylated and occur as 2-amino-2-deoxy-β-D-glucopyranose. When chitin is deacetylated to about 50% of the free amine form, it is referred to as chitosan. Figure 1 indicates the copolymeric nature of this material. Chitosan is rarely found in nature but does occur in dimorphic fungi such as Mucor rouxii wherein it is formed by the action of a deacetylase enzyme on chitin. Most chitosan is obtained by the chemical or enzymatic treatment of chitin obtained from the shell of commercially harvested Arthropoda, such as shrimp and crab. Chitin was first isolated from mushroom tissue and named “fungine” in 1811 by Braconnot, a French botanist. A similar material was isolated by Odier from insect exoskeleton, which he termed “chitine” (1). Chitin is considered the second most plentiful biomaterial, following cellulose. The annual production of chitin biomass has been estimated at 1 × 1013 kg worldwide (2). This has led to considerable scientific and technological interest in chitin and chitosan. Chitosan has become the preferred commercial form of this material as it is more tractable than chitin. Chitin is insoluble in most common solvents, whereas chitosan dissolves in many common aqueous acidic solutions. Chitosan has found applications in many primary industries such as agriculture, paper, textiles, and wastewater 569 Encyclopedia of Polymer Science and Technology. Copyright John Wiley & Sons, Inc. All rights reserved. 570 CHITIN AND CHITOSAN Vol. 1 Fig. 1. The chemical structure of chitin and chitosan, a copolymer of the N-acetyl sugar and the amino sugar. Chitin occurs as mostly the “x” or N-acetyl form. Chitosan occurs as the “y” or amino form. treatment. Chitosan is also under study for medical and pharmaceutical uses. It has also become a popular nutritional dietary additive (3). Biosynthesis The synthesis of any polysaccharide involves the addition of an activated monomeric sugar to the end of a growing polysaccharide chain by an enzyme mediated mechanism (4). In higher plants, algae, and photosynthetic bacteria (autotrophic organisms), polysaccharides are produced by a reductive metabolic pathway beginning with water, carbon dioxide, and light. In nonphotosynthetic bacteria, lower plants, fungi, and animals (heterotrophic organisms), they are synthesized from ingested foods. Chitin synthase catalyzes the polymerization of activated N-acetyl-glucosamine monomer (5,6). Most studies of chitin synthesis and microfibril assembly have involved easily cultured unicellular fungi, protists, and algae, which have simple biochemical pathways. Insect and fungi chitin biosyntheses have been perceived as a route to the development of new pesticides as well as for monitoring the environmental impact of these biocides in crustacea (4). Post-polymerization deacetylation by chitin deacetylase converts chitin to chitosan in nature (7). The completion of the biological cycle is accomplished with chitinases and chitosanases, which ultimately degrade chitin and chitosan to their corresponding sugars (8–10). Chitin and chitosan occur in a wide range of disparate organisms (Table 1). In crustaceans and insects most of the biosynthesis of chitin occurs in the layer of epidermal cells lying just under the cuticle (exoskeleton). Chitin usually occurs in the presence of other cellular materials such as glucans, proteins, and calcium carbonate. One of the purest forms of chitin is the spike of some centric diatoms, such as Thalassiosira fluviatilis (5). Some algae also produce a 100% N-acetylated chitin (17). Chitosan is always obtained by the action of a deacetylase on chitin. Figure 2 illustrates the high degree of organization found in native chitin microfibrils. In animals, chitin biosynthesis begins with glucose. Glucose is phosphorylated, aminated, N-acetylated, and then converted to N-acetyl-uridine diphosphate (UDP)-glucosamine. Chitin is polymerized by the activated monomer Nacetyl-UDP-glucosamine. The polymerization is driven by the scission of the phosphoester bond. A similar pathway is involved in fungi. The gene fragments Vol. 1 CHITIN AND CHITOSAN 571 Table 1. Sources of Chitin and Chitosan Source structure Chitin Insects Cuticle Ovipositors Beetle cocoon Crustaceans Crab shell Shrimp shell Squid Ommastrephes pen Loligo stomach wall Centric Diatoms Thalassiosira fluviatilis Algae Fungi Mucor rouxi Aspergillis nidulans Fungi Mucor rouxi Deacetylated chitin Shrimp shell Type Reference α-Chitin α-Chitin γ -Chitin 11 12 13 α-Chitin α-Chitin 6 14 β-Chitin γ -Chitin 15 16 β-Chitin (100% N-acetylated) α-Chitin 5 17 α-Chitin α-Chitin 18 19 60–92% deacetylated 20 M w up to 1.6 × 106 Da. 21 coding for chitin synthase have been sequenced for many fungi and classified (23). Chitin synthase is an integral membrane protein. It is oriented such that its carboxyl terminus is exposed to the cytoplasmic side of the membrane (24). Chitin deacetylase catalyzes the hydrolysis of the N-acetyl group in chitin. A chitin deacetylase has been purified from M. rouxii and identified as a high mannose glycoprotein requiring (at minimum) a tetramer of chitin sugars for catalysis (7). Chitin deacetylase is found outside the plasma membrane and is associated with the nascent chitin chains during fungal chitin biosynthesis. Chitin deacetylation may also be a fungal defense mechanism, as chitosan is more resistant to plant chitinase defense mechanisms. Isolation Chitin and chitosan rarely occur in a pure, easily isolated form. A substantial effort has been made to develop chemical, mechanical, and enzymatic methods to obtain purified materials (25). The usual method of obtaining chitin involves the chemical treatment of shell fish wastes from the crab and shrimp industries. The first step is to demineralize the shell with dilute hydrochloric acid at room temperature. This is followed with a deproteinization step with warm dilute caustic. This yields a partially deacetylated chitin, which may then be further deacetylated to chitosan. Figure 3 shows the underlying chitin matrix in the crab shell and its microfibrillar 572 CHITIN AND CHITOSAN Vol. 1 Fig. 2. Chitin usually occurs in the form of microfibrils in many organisms. Shown here are β-chitin microfibrils from Tevnia jerichonana, a deep sea hydrothermal vent worm. The insert is a typical electron diffractogram oriented with respect to the bundle. The image was obtained by transmission electron microscopy (TEM) after protein removal (22). Reproduced with permission. structure. This chitin is termed α-chitin because of its crystal structure (see next section). Treatment of this chitin with 50% NaOH for 1–3 h at 120◦ C gives a 70% deacetylated chitin (chitosan), which is soluble in many dilute acids. Repeating this step can give deacetylation values up to 98%. A more reactive form of chitin is obtained from squid pens (15). This β-chitin (see next section) is easily isolated and has a looser chain packing in the crystal, accounting for its higher reactivity and solubility in formic acid. The isolation of β-chitin is accomplished by first washing the squid pens in 1 M HCl for 12 h, followed by a 12-h treatment with 2 M NaOH. The final step is to heat the pens at 100◦ C for 4 h in fresh 2 M NaOH. This procedure yields 35% chitin from the mass of the pens. The degree of acetylation may be up to 92%. Properties Physical. Chitin occurs naturally as one of three crystalline forms, known as α-, β-, and γ -chitin. The unit cell parameters, determined by x-ray diffraction, Vol. 1 CHITIN AND CHITOSAN 573 Fig. 3. Chitin and chitosan are commonly isolated from the shells of crab and shrimp. On the right-hand side is the original, cooked crab shell. On the left-hand side is the underlying matrix of chitin, after the proteins and minerals have been removed. Chitin is biosynthesized as an ordered assembly of chains yielding microfibrils, which are seen in the scanning electron micrograph insert. The scale bar in the insert is 2000 nm. are given in Table 2. The α- and γ -chitin forms are defined as antiparallel stack unit cell structures. The β-form is similar to Cellulose I and assigned a parallel stack structure (16). Chitin is mostly found as either the α- or β-form. The α-form has a strong, three-dimensional hydrogen bond network, which makes the swelling and dissolution of α-chitin difficult. The β-form lacks hydrogen bonding between the stacked planes of the parallel chitin chains. This allows for the easy formation of hydrates and accounts for the higher reactivity of the β-chitin. Chitosan is also found in different crystalline or polymorphic forms. The unit cell dimensions for these different forms are shown in Table 2. They are obtained by different processing conditions. Chitosan is not usually found completely deacetylated; hence, it has some of the characteristics of a random copolymer. When the deacetylation of the chitin is less than 90%, the crystallization is hindered, and the chitosan has a lower degree of crystallinity than the original chitin. Table 2. Unit Cell Parameters for Chitin and Chitosan Unit cell parameters Form α-Chitin β-Chitin γ -Chitin Chitosan I Chitosan II 3 Source Density, g/cm a, nm b, nm c, nm Reference Lobster tendon Diatom spines Loligo stomach Shrimp shell Shrimp shell 1.46 1.46 1.47 1.23 1.18 0.474 0.485 0.47 0.776 0.44 1.886 0.926 2.84 1.091 1.00 1.032 1.038 1.03 1.03 1.03 26 27 16 28 29 574 CHITIN AND CHITOSAN Vol. 1 The two polymeric characteristics that are the most important for chitin/chitosan solubility are the degree of deacetylation and the molecular weight. Chitin is insoluble in most solvent systems. Chitosan, having at least 50% of its repeat groups deacetylated, is soluble in aqueous acidic solution existing as a randomly coiled cationic polyelectrolyte. Chitin and chitosan have an extensive hydrogen bonded network in the solid state, requiring solvents which either induce interchain repulsions or disturb intermolecular hydrogen bonding for dissolution. Protonation of the amine group found in the deacetylated repeat units of chitosan provides a means of introducing interchain coulombic repulsions promoting dissolution. Highly deacetylated chitosan, having a pK a of approximately 6.5, requires a pH lower than 6 for complete dissolution. However, with increasing acetyl content the pK a of residual amine groups increases and is believed to approach a value slightly greater than 7.5 (29). As a result of this pK a shift, chitosan with a degree of deacetylation of 50% is soluble in neutral water. Upon further increases in acetyl content, the interpolymeric attractions dominate, and the material (chitin) is insoluble in water with the addition of acid despite the protonation of accessible amine groups. Chitosan is not soluble in diprotic acids such as sulfuric acid. The divalent sulfate anion facilitates interchain ionic attractions preventing dissolution and forming ionic cross-links. Chitin is soluble in N,N-dimethylacetamide–5% LiCl, N-methyl-2pyrrolidone–5% LiCl, and mixtures of trichloroacetic acid with chlorinated hydrocarbons (ie, chlorinated methanes and ethanes) (30). Generally, the solubilities of chitin and chitosan decrease with increases in molecular weight. Oligomers of chitin and chitosan with a degree of polymerization of 8 or less are water soluble regardless of pH. Many derivatives of chitin and chitosan, which have wide solubility characteristics, have been synthesized. Chemical. A large number of chitin and chitosan derivatives have been synthesized through modification of the primary (C-6) and secondary (C-3) hydroxyl groups present on each repeat unit, including amine (C-2) functionality existing on deacetylated units (31). Reactions typical of hydroxyl and amine groups (such as acylations with acid chlorides and anhydrides) including urethane and urea formation respectively, are feasible with isocyanates. The primary amine can be quaternized by alkyl iodides or converted to an imine with a variety of aldehydes and ketones that can subsequently be reduced to an N-alkylated derivative. Chitin and chitosan are reactive with a variety of alkyl chlorides after treatment with concentrated NaOH. Important derivatives such as carboxymethylated chitin and chitosan are commonly produced in this manner with the addition of sodium chloroacetate. Chitin and chitosan have been chemically modified by graft copolymerization using a variety of monomers (“grafting from”) and telechelic polymers (“grafting onto”). “Grafting from” techniques have predominantly utilized either a free-radical mechanism with vinyl monomers such as styrene, methyl methacrylate, methyl acrylate, acrylic acid, and acrylamide, or a ring-opening mechanism (initiated by free amine groups) with D,L-alanine and γ -methyl L-glutamate Ncarboxyanhydrides (32). Vinyl grafting has been initiated with techniques involving the ceric ion (Ce4+ ), Fenton’s reagent (Fe2+ /H2 O2 ), and γ -irradiation. “Grafting onto” methods have bonded poly(ethylene glycol) (33) or poly(2-methyl-2oxazoline) (34) chain ends to the trunk polymer. For example, poly(ethylene glycol) Vol. 1 CHITIN AND CHITOSAN 575 was synthesized with an activated carboxylic acid chain end capable of forming an amide linkage with free amine groups along the chitin/chitosan backbone. The range of possible chitin and chitosan modifications, using either lower molecular weight reagents or graft copolymerizations, allows modification of chitin and chitosan solubility, miscibility with other materials, conductivity, and moisture absorbency. Biological. A wide range of hydrolytic enzymes lead to the biodegradability of chitin and chitosan. Within an organism, directed degradation by chitinases are involved in fungal autolysis and the molting of arthropod cuticle. Other chitinases are abundantly secreted into the environments of plants and microbes as part of their defense and feeding mechanisms. In bacteria, chitinases play a role in nutrition and parasitism. The major groups of enzymes degrading chitin and chitosan have been classified and described (4,8–10). Many studies have also utilized lysozyme, an easily obtainable hydrolytic enzyme, found in the lymphoid system of vertebrates. Lysozyme shows hydrolytic activity over a range of deacetylation values for chitin and chitosan. Generally, the complete hydrolysis of chitin to N-acetyl-glucosamine requires the consecutive action of two chitinase enzymes. These are frequently found together in plant and animal species as well as bacteria and fungi. Usually, the chitin is degraded to oligosaccharides and N,N -diacetylchitobiose by endochitinase enzymes. Chitobiases then hydrolyze these products to monomeric N-acetylglucosamine. Exochitinases, which directly degrade chitin to chitobiose, are also known. The same is also found for chitosanases. In arthropods, synthesis and degradation of chitin occurs at different stages of the molting cycle and is hormonally controlled. During the molt, the rate of chitin synthesis is slowed by molting hormones (ecdysteroids) that also stimulate the production of chitinases. Many animals and marine microorganisms have a high digestive capacity for chitin. In seawater, the presence of secreted chitinases from microorganisms leads to the near total degradation of crustacean chitin in shallow water sediments within 4 months in temperate regions. Processing Chitin is usually obtained as a powder or a flake upon isolation from crab shell, fungi, or algae. Further processing is difficult because of the lack of simple solvents for chitin. However, chitosan is easily solubilized and formed into shaped articles such as films (membranes), fibers, and gel microspheres (30,35). Chitosan is conveniently dissolved in an aqueous 5 vol% acetic acid solution, in the form of a cationic polyelectrolyte. This ability to develop basic properties in solution gives chitosan its uniqueness among common polysaccharides. Chitin and chitosan are also easily treated with acids and hydrolytic enzymes to yield useful sugars and oligomers. Economic Aspects A worldwide industry has developed around the production and uses of chitin and chitosan. Shrimp and crab shell wastes pose local waste disposal problems 576 CHITIN AND CHITOSAN Vol. 1 in many areas. The seasonal harvesting of these crustacea has created problems for an economic, year-round chemical production of chitin and chitosan, in some regions though. In the United States, there are several producers who manufacture and import chitosan. These include Vanson, Inc., DCV, Inc., Biopolymer Engineering, Inc., and Marine Polymer Technologies. There are also industries manufacturing chitin and chitosan in many countries in almost every continent. In particular, Japan, China, and Norway have well-established companies. Chitin and chitosan are still in the stage of a speciality chemical and is sold mostly in the form of chitosan powder, at $25–50/kg, depending on purity. The primary uses are in the water treatment, paper, and agricultural industries. It is also sold as a dietary additive worldwide. Speciality producers offer very pure chitin and chitosan derived from algae and squid pen. These are primarily employed in biomedical research and biomedical products. Specifications and Analytical Methods Chitin and chitosan are natural products, commercially available from many sources as mentioned previously. It is usually found in the presence of proteins, calcium carbonate, and perhaps other polysaccharides. Thus, its quality ranges from crude extracts to high purity material. Many of the properties of chitin and chitosan are dependent on the degree of deacetylation. The distribution of N-acetyl groups in these polymers is also expected to have an influence on the properties. Most spectroscopic and titration methods have been employed to determine these values and were listed by Rathke (36). The structural differences between chitin polymorphs have been studied by nmr and ir (37,38). Conductometric titrations have been confirmed by solid state nmr to be an accurate but easy method to determine the degree of deacetylation of chitosan (39). The molecular weight and its distribution are also important. Commercial chitosan samples may have molecular weights up to 4 × 106 Da. The Mark Houwink equation [η] = kM v a is used to obtain a viscosity average molecular weight. However, the values of k and a are most likely functions of the degree of deacetylation (21). Gel permeation chromatography is also suited for the determination of chitosan molecular weight and polydispersity (21). Health and Safety Factors The benefits of chitosan as a dietary fiber have been recognized (3,40,41). Chitin and chitosan have very low toxicity. Studies on the oral administration of chitosan indicates that it may have beneficial actions on osteoarthrosis, body weight control, and the lowering of blood plasma cholesterol levels. Chitosan’s complexation with bile acids helps block the absorption of lipids. Both materials have been granted approval for different food additive uses for humans and animals in several countries. The corresponding sugars of these polysaccharides, glucosamine, and N-acetyl-glucosamine are also of interest. In many circumstances it is these sugars which have the observed biological activity. Tissue and animal studies Vol. 1 CHITIN AND CHITOSAN 577 indicate that chitin and chitosan promote wound healing and increase immune response, but these claims need to be validated by human clinical trials. Certain medical precautions should be observed, however, with long-term ingestion of high doses of chitosan to avoid potential adverse metabolic effects (3). Uses Chitin is mainly used as a powder and as a precursor to chitosan. However, the unusual aminopolysaccharide structure of chitosan has led to many potential applications. The ease of processing chitosan into shaped articles, coupled with its ease of chemical derivatization, makes it a versatile material. The specificity of chitin and chitosan’s structure is also important for many biological applications involving the binding and purification of many proteins. Chitin and chitosan have potential in agricultural applications because of their ability to increase crop yields. The presence of chitosan appears to enhance plant reproduction (42), and coating seeds with chitin/chitosan activates the secretion of plant chitinases into the environment providing extra protection from harmful pests. Incorporating chitin and chitosan into different aspects of the food industry has received considerable attention (43). The antibacterial and antifungal properties of chitin and chitosan have potential in reducing the amount of synthetic food preservatives. N,O-carboxymethylated chitosan, a water soluble derivative, has also been found to possess antifungal activity. The most probable means of application are either through packaging wraps or directly as food coatings. Chitin and chitosan films are improvements to synthetic wraps as a result of the reduction in oxygen permeability and increased moisture transfer. Chitosan films have also decreased the level of browning in physically damaged fruits. In regard to nutritional value, chitin and chitosan oligomers have been observed to lower cholesterol and exhibit antitumor activity. “Fat-blockers” containing chitosan are currently on the market (40). The amine groups along the polymer backbone form carboxylate-protonated amine complexes with fats which are subsequently excreted from the body because of chitosan’s lack of digestibility in humans. Chitosan has potential applications in various wastewater treatments (44). Chitosan is a natural chelating polymer as a result of the amine group (C-2) and the adjacent hydroxyl group (C-3), and thus could be used to remove transition metal ions from wastewater streams. Some important factors that affect the level of ion removal are the degree of deacetylation, pH, and surface area of the chitosan substrate. Since protons compete for amine sites, the metal ions can be removed from the chitosan backbone by lowering the pH. Chitosan beads cross-linked with gluteraldehyde appear to be a more practical physical form because of its lack of solubility at low pH and its higher surface area. Chitosan can be used as a flocculating agent for food processing streams. Having a partial positive charge in water, chitosan can break down food particles comprised of a protein-based colloidal suspension possessing a partial negative charge. Suspended solids can be coagulated by chitosan, collected, and used as a protein source for animal feed. 578 CHITIN AND CHITOSAN Vol. 1 Anionic dyes can be removed from textile effluent streams at acidic pH with chitosan through protonated amine complexation with anionic dye sites. Phenols are common waste products in paper processing. Application of mushroom enzyme tyrosinase to the stream specifically converts phenols into quinones, which can subsequently be absorbed by chitosan. Toxic polychlorinated biphenols (PCBs), commonly used in plastic processing and lubricants, are a significant source of water contamination. Although the nature of the interaction is not currently known, chitosan treatment shows potential in lowering PCB concentrations. Research on the use of chitosan for drug delivery indicates promise in oral, parenteral, transdermal, ocular, and nasal applications (45). Generally, chitosan has low toxicity with excellent mucoadhesion properties. Cross-linked chitosan has potential in tablet form because of its low solubility in the stomach. The same effect can be obtained by incorporating hydrophobic coatings on chitosan microspheres. Chitosan gels and films exhibit sustained release of various drugs useful for wound dressings and colon treatments. Many other examples of drug delivery applications of chitosan have been reviewed (46), and chitosan peroral peptide delivery systems have been described (47). Other pharmaceutical applications of chitosan and the mechanisms of action for various in vitro and in vivo models have been outlined and discussed (48). The direct application of chitin and chitosan to wounds stimulates several different physiological activities (49). The presence of chitin and chitosan on the wound surface stimulates macrophage activity for the secretion of lysozyme and human chitinase, enzymes which breakdown chitin-based pathogens to prevent infection. 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