Company Profile MITASO APPLIANCES LIMITED PLOT NUMBER 102 SECTOR-24 FARIDABAD HARYANA INDIA PHONE NUMBER : +91(0129)4021559/4021560 EMAIL : [email protected] WEBSITE : www.mitaso.com Who We Are MITASO Mitaso Appliances Limited, part of Mitaso group, is a ISO/TS 16949:2009 and ISO 14001:2004 certified company and a trusted Tier-1 supplier to the major OEMs such as Maruti Suzuki, Volvo Eicher Commercial Vehicles, Mahindra, New Holland, Tafe, Escorts Tractors and others. Our core competency is in sheet metal stampings and fabricated assemblies, and we are located strategically in the Automotive hub of Faridabad. Mitaso was established by Late FC Mittal, a visionary entrepreneur and philanthrophist who set up more than 8 Units in and around Delhi NCR with interests ranging from Forgings, Die Casting, Sheet Metal, Fabrication and Home Appliances. Mitaso Group Companies Sheet metal Components: Mitaso Appliances Limited Pressure Die Casting: Pre-fabricated sheds: Mitaso Comtel Ltd. Super Auto Electricals Pvt. Ltd. MITASO Corporate Philosophy MITASO Vision: To become the global leader in Automotive parts manufacturing Industry. Mission: The company is dedicated & committed to achieve the global standards of Quality, Cost, Delivery & Safety for its ultimate customer satisfaction. Core Values: Customer Driven Excellence Focus on the Future Teamwork Social Responsibility Our Customers MITASO Our Plant Layout MITASO Our Team MITASO UPDATED ON DATE : 01.1.2015 MD (Mr. SUSHIL MITTAL) DIRECTOR ( Mr.SANJIV MITTAL Mr. SPARSH MITTAL) GM DEVELOPMENT ( S.K. SAINI) HOD P&A ( CB GUPTA) GM OPERATIONS ( S.K. SAINI) HOD STORE ( ANIL KAUSHIK) SR. MGR PROD. & MAINT. DM & QUALITY SYSTEMS (S.SUMAN SR. MGR PURCHSE & DEV. (TR SHARMA) DESIGN (VEER BHATI) TIME OFF (HARI OM) RQC (GOURAV) DESIGN ( NAVEEN PRESS SHOP (PANKAJ/MAH ARAJUDDIN) PDI TOOL ROOM (RATAN) PUR. PRABHAT) PUR. (SATISH) LAYOUT INSP./ GAUGE & FIXTURE VALIDATION ( SHEKHAR ) DEVELOPMENT QUALITY (MOHIT) EXEC QMS AASHISH INWARD/STORAG E/ISSUEING ( UPENDER) ACCOUNT & FINANCE ( RAJENDER SINGH JAY PRAKASH MITTAL DEEPAK GOYAL) DESPATCH/JOB WORK ( NARENDER) MANAGER MAINTAINANCE RAJU SINGH PRESS SHOP (SAURABH) ABHISHEK PRESS SHOP (ALOK) VECV PDI (NIZAMUDI N/NEERAJ PDI TMTLE/SCORTS (BHUPENDER) PDI CNH VINOD PDI MARUTI IQLESH SHARMA FABRICATION CNH/TEREX/ECEL (IQLESH SHARMA) VECV ASSEMBLY (INDER DUTT) ESCORTS / TMTL (GHANSHYAM ) POWDER COATING (VIJAY) ELECTRICAL ( SURENDER SHARMA/BISWAS) MECHANICAL ( BABLU/MANOJ Our Certifications MITASO TS 16949:2009 Certified (TUV:SUD) & ISO 14001:2004 Certified (URS) Improvement Strategy To achieve our vision for global leadership, we have identified the following key elements for improvement for FY2015 and beyond: Improve plant machinery and equipment Promote total employee involvement Cost savings through Energy efficiency Achieve <100 PPM Improve Productivity through automation Implement 5S throughout the organization MITASO New Initiative: CII Partnership MITASO Mitaso Appliances Ltd. aims to enhance the competitiveness of its plant through the “Manufacturing Excellence” program being done in partnership with CII-AVANTHA Our Infrastructure MITASO We own world class infrastructure to take care of your needs. Our facilities include : Design and Development Press Shop Fabrication Shop Paint Shop Inspection and Testing Design and Development Design & Development is our core strength and pride of the company. Our engineers are well versed with- Siemens UG NX Pro/Engineer wildfire Creo Parametric Auto CAD LT-2014 Our Annual Capacity of Tool Design is 200 Tools MITASO Process Flow Chart- Development DRAWING RECEIVE FOR RFQ FROM CUSTOMER FEASIBILITY SUBMISSION TO CUSTOMER QUOTE SUBMISSION LOI AND GO-AHEAD FOR DEVELOPMENT TOOL MANUFACTURING STARTUP AS PER PLAN PPAP SUBMISSION TO CUSTOMER LEGENDS CUSTOMER FEASIBILITY REVIEW FEASIBILITY SETTLEMENT PREPARING QUOTE QUOTE DISCUSSION WITH CUSTOMER FINALISE QUOTATION WITH CUSTOMER SUBMISSION OF DEVELOPMENT PLAN DESIGN START UP AS PER PLAN SAMPLE SUBMISSION TOOL TRY OUT AND SAMPLING HAND OVER TO PRODUCTION SUBMISSION Inhouse working MITASO Press Shop Mitaso is investing heavily to upgrade the press shop. During FY2013, we purchased 10 New Presses from ISGEC ranging from 60T to 250T. Currently we are in discussion with Yangli Group to buy 630 T Pneumatic Power Press. MITASO Press Shop MITASO . Press Machines Specification SLNo Capacity(Ton) 1 150 TON 2 300 TON 3 250 TON 4 100 TON 5 900 TON 6 250 TON 7 10 TON 8 30 TON 9 30 TON 10 50 TON 11 5O TON 12 250 TON 13 250 TON 14 80 TON 15 60 TON 16 30 TON 17 25 TON 18 100 TON 19 150 TON 20 250 TON 21 315 TON 22 63 TON 23 110 TON 24 160 TON 25 250 TON 26 250 TON Type B/PRESS HYD. HYD. HYD. HYD. MECH MECH MECH. MECH. MECH. MECH. MECH. MECH. MECH. MECH. MECH. MECH. MECH. MECH. MECH. PNEUMATIC PNEUMATIC PNEUMATIC PNEUMATIC PNEUMATIC Stroke Length (M.M) Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 100 300 280 600 460 300 30 60 60 50 80 180 220 110 70 30 30 100 180 200 400 100 320 -400 130 350 -450 100 400 -500 100 250 475 -600 27 60 TON PNEUMATIC PNEUMATIC 1 1 28 150 TON MECHANICAL 1 Slide Adjustment (M.M) Die Height (M.M) 235 490 _ 500 _ 400 _ 520 _ 480 20-100 165 200 200 250 260 340 270 280 250 220 210 280 240 340 520 20 -100 20 -160 300 Bolster Area (LR*FB)( Slide Area (LR*FB) ( M.M ) M.M ) 50 200*3000 70*3000 1200*1225 1630*1320 1200*1350 1000*1020 750*750 725*725 2000*1660 1900*1310 1200*1200 885*900 35 350*500 180*290 50 500*800 230*375 50 500*800 230*375 50 560*910 255*415 80 560*910 300*310 80 805*905 500*800 100 930*1000 800*760 80 500*700 400*640 75 440*530 245*400 50 560*440 350*200 60 640*410 330*210 90 625*890 275*275 80 1250*700 300*300 100 920*920 660*660 100 2300*1400 2450*1360 950*650 510*410 80 1150*710 1000*600 1300*900 800*640 120 1400*1000 1000*1000 125 1450*950 900*520 1020*760 1350*950 Fabrication Shop We have the most comprehensive fabrication shop that includes: L&T HD Plasma Gas Cutting Machine IT Spot Welding Gun EoT 10T Crane Seam Welding Mig Welding Spot Welding Projection Welding Arc Welding MITASO Fabrication Shop MITASO New Shed constructed with EOT 10 Crane and HD plasma gas cutting from Messers (L&T) Paint Shop Our paint shop includes: Eight Tank Process for phasphating Conveyor Powder Coating System MITASO Inspection and Testing We have a well versed Standard Room with following facilities: Measuring instruments for checking products. Salt Spray Test Penetration Test Hardness Tester CMM MITASO Quality Performance MITASO We have achieved record breaking improvements in quality in FY 2015. Customer PPM-2015 PPM-2014 MSIL 0 0 CNH 431 1000 VECV 100 256 MSIL Performance Trends Continuously Maintain 1st Rank MITASO Our Products MITASO We manufacture critical components with sheet thickness of 0.5 mm to 32mm for OEM’s in Commercial Vehicles Agriculture Earthmovers Passenger Cars Construction Industry Generators We are also successfully involved with the Home Appliances business. Auto Components Centre Pillar Rear Light Housing MITASO Wheel Housing Panel Tail & Backdoor hinge Auto Components • MITASO . Foot Board Extension Running Board Tow Hook Assembly Draw Bar Alternator Cover Tool Box Auto Components MITASO . Tractor Bonnet Fender for Tractor Auto Components Clutch Pedal Assembly Lock Handle Assembly Break Pedal Assembly Front Light housing MITASO Link Assembly Parking Brake Lever Auto Components MITASO . Bumper GSL Channel I/P Garnish Post Auto Components MITASO . Fuel Tanks for Tractor Hydraulic Tank Our Focus Areas MITASO Plan 1. Customer Satisfaction We strive to give all our customers best value for their money. 2. Quality Planning With the help of our product quality Assurance plans, we build Quality into our products from initial design stages itself. 3. Continuous Improvement Our approach is to continuously improve upon our past performances. Action Do Check . MITASO Looking forward to your business….
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