Mitaso Profile - Mitaso Appliances Ltd

Company Profile
MITASO APPLIANCES LIMITED
PLOT NUMBER 102 SECTOR-24
FARIDABAD HARYANA INDIA
PHONE NUMBER : +91(0129)4021559/4021560
EMAIL : [email protected]
WEBSITE : www.mitaso.com
Who We Are
MITASO

Mitaso Appliances Limited, part of Mitaso group, is a ISO/TS 16949:2009
and ISO 14001:2004 certified company and a trusted Tier-1 supplier to
the major OEMs such as Maruti Suzuki, Volvo Eicher Commercial
Vehicles, Mahindra, New Holland, Tafe, Escorts Tractors and others.

Our core competency is in sheet metal stampings and fabricated
assemblies, and we are located strategically in the Automotive hub of
Faridabad.

Mitaso was established by Late FC Mittal, a visionary entrepreneur and
philanthrophist who set up more than 8 Units in and around Delhi NCR
with interests ranging from Forgings, Die Casting, Sheet Metal,
Fabrication and Home Appliances.
Mitaso Group Companies

Sheet metal Components: Mitaso Appliances Limited

Pressure Die Casting:

Pre-fabricated sheds: Mitaso Comtel Ltd.
Super Auto Electricals Pvt. Ltd.
MITASO
Corporate Philosophy
MITASO
 Vision: To become the global leader in Automotive parts
manufacturing Industry.
 Mission: The company is dedicated & committed to achieve the global
standards of Quality, Cost, Delivery & Safety for its ultimate customer
satisfaction.
 Core Values:




Customer Driven Excellence
Focus on the Future
Teamwork
Social Responsibility
Our Customers
MITASO
Our Plant Layout
MITASO
Our Team
MITASO
UPDATED ON DATE : 01.1.2015
MD
(Mr. SUSHIL MITTAL)
DIRECTOR
( Mr.SANJIV MITTAL
Mr. SPARSH MITTAL)
GM DEVELOPMENT
( S.K. SAINI)
HOD P&A
( CB GUPTA)
GM OPERATIONS
( S.K. SAINI)
HOD STORE
( ANIL KAUSHIK)
SR. MGR PROD. &
MAINT.
DM & QUALITY
SYSTEMS
(S.SUMAN
SR. MGR PURCHSE &
DEV. (TR SHARMA)
DESIGN
(VEER BHATI)
TIME OFF
(HARI OM)
RQC
(GOURAV)
DESIGN
( NAVEEN
PRESS SHOP
(PANKAJ/MAH
ARAJUDDIN)
PDI
TOOL ROOM
(RATAN)
PUR.
PRABHAT)
PUR.
(SATISH)
LAYOUT INSP./
GAUGE &
FIXTURE
VALIDATION
( SHEKHAR )
DEVELOPMENT
QUALITY
(MOHIT)
EXEC
QMS
AASHISH
INWARD/STORAG
E/ISSUEING
( UPENDER)
ACCOUNT &
FINANCE
( RAJENDER
SINGH
JAY PRAKASH
MITTAL
DEEPAK GOYAL)
DESPATCH/JOB
WORK
( NARENDER)
MANAGER
MAINTAINANCE
RAJU SINGH
PRESS SHOP
(SAURABH)
ABHISHEK
PRESS SHOP
(ALOK)
VECV PDI
(NIZAMUDI
N/NEERAJ
PDI
TMTLE/SCORTS
(BHUPENDER)
PDI CNH
VINOD
PDI MARUTI
IQLESH
SHARMA
FABRICATION
CNH/TEREX/ECEL
(IQLESH SHARMA)
VECV
ASSEMBLY
(INDER DUTT)
ESCORTS / TMTL
(GHANSHYAM )
POWDER
COATING
(VIJAY)
ELECTRICAL
( SURENDER
SHARMA/BISWAS)
MECHANICAL
( BABLU/MANOJ
Our Certifications
MITASO
TS 16949:2009 Certified (TUV:SUD) & ISO 14001:2004 Certified (URS)
Improvement Strategy
To achieve our vision for global leadership, we have identified the
following key elements for improvement for FY2015 and beyond:
Improve plant machinery and equipment
Promote total employee involvement
Cost savings through Energy efficiency
Achieve <100 PPM
Improve Productivity through automation
Implement 5S throughout the organization
MITASO
New Initiative: CII Partnership
MITASO
Mitaso Appliances Ltd. aims to enhance the competitiveness
of its plant through the “Manufacturing Excellence”
program being done in partnership with CII-AVANTHA
Our Infrastructure
MITASO
We own world class infrastructure to take care of your needs. Our facilities
include :
Design and Development
Press Shop
Fabrication Shop
Paint Shop
Inspection and Testing
Design and Development
Design & Development is our
core strength and pride of the
company. Our engineers are
well versed with-
 Siemens UG NX
 Pro/Engineer wildfire Creo

Parametric
Auto CAD LT-2014
Our Annual Capacity of Tool Design is 200 Tools
MITASO
Process Flow Chart- Development
DRAWING RECEIVE
FOR RFQ FROM
CUSTOMER
FEASIBILITY
SUBMISSION TO
CUSTOMER
QUOTE
SUBMISSION
LOI AND GO-AHEAD
FOR DEVELOPMENT
TOOL
MANUFACTURING
STARTUP AS PER PLAN
PPAP SUBMISSION
TO CUSTOMER
LEGENDS
CUSTOMER
FEASIBILITY REVIEW
FEASIBILITY SETTLEMENT
PREPARING QUOTE
QUOTE DISCUSSION
WITH CUSTOMER
FINALISE QUOTATION
WITH CUSTOMER
SUBMISSION OF
DEVELOPMENT PLAN
DESIGN START UP
AS PER PLAN
SAMPLE
SUBMISSION
TOOL TRY OUT AND
SAMPLING
HAND OVER TO
PRODUCTION
SUBMISSION
Inhouse working
MITASO
Press Shop
Mitaso is investing heavily to upgrade
the press shop.
 During FY2013, we purchased 10
New Presses from ISGEC ranging
from 60T to 250T.
 Currently we are in discussion with
Yangli Group to buy 630 T
Pneumatic Power Press.
MITASO
Press Shop
MITASO
.
Press Machines Specification
SLNo
Capacity(Ton)
1 150 TON
2 300 TON
3 250 TON
4 100 TON
5 900 TON
6 250 TON
7 10 TON
8 30 TON
9 30 TON
10 50 TON
11 5O TON
12 250 TON
13 250 TON
14 80 TON
15 60 TON
16 30 TON
17 25 TON
18 100 TON
19 150 TON
20 250 TON
21 315 TON
22 63 TON
23 110 TON
24 160 TON
25 250 TON
26 250 TON
Type
B/PRESS
HYD.
HYD.
HYD.
HYD.
MECH
MECH
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
MECH.
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
PNEUMATIC
Stroke Length
(M.M)
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
100
300
280
600
460
300
30
60
60
50
80
180
220
110
70
30
30
100
180
200
400
100 320 -400
130 350 -450
100 400 -500
100
250 475 -600
27 60 TON
PNEUMATIC
PNEUMATIC
1
1
28 150 TON
MECHANICAL
1
Slide
Adjustment
(M.M)
Die Height
(M.M)
235
490 _
500 _
400 _
520 _
480 20-100
165
200
200
250
260
340
270
280
250
220
210
280
240
340
520
20 -100
20 -160
300
Bolster Area (LR*FB)( Slide Area (LR*FB) (
M.M )
M.M )
50 200*3000
70*3000
1200*1225
1630*1320
1200*1350
1000*1020
750*750
725*725
2000*1660
1900*1310
1200*1200
885*900
35 350*500
180*290
50 500*800
230*375
50 500*800
230*375
50 560*910
255*415
80 560*910
300*310
80 805*905
500*800
100 930*1000
800*760
80 500*700
400*640
75 440*530
245*400
50 560*440
350*200
60 640*410
330*210
90 625*890
275*275
80 1250*700
300*300
100 920*920
660*660
100 2300*1400
2450*1360
950*650
510*410
80 1150*710
1000*600
1300*900
800*640
120 1400*1000
1000*1000
125 1450*950
900*520
1020*760
1350*950
Fabrication Shop
We have the most comprehensive
fabrication shop that includes:
 L&T HD Plasma Gas Cutting Machine
IT Spot Welding Gun
EoT 10T Crane
Seam Welding
Mig Welding
Spot Welding
Projection Welding
Arc Welding
MITASO
Fabrication Shop
MITASO
New Shed constructed with EOT 10 Crane and HD plasma gas cutting from
Messers (L&T)
Paint Shop
Our paint shop includes:
 Eight Tank Process for

phasphating
Conveyor Powder
Coating System
MITASO
Inspection and Testing
We have a well versed
Standard Room with
following facilities:
 Measuring




instruments for
checking products.
Salt Spray Test
Penetration Test
Hardness Tester
CMM
MITASO
Quality Performance
MITASO
We have achieved record breaking improvements in quality in FY
2015.
Customer
PPM-2015
PPM-2014
MSIL
0
0
CNH
431
1000
VECV
100
256
MSIL Performance Trends
Continuously Maintain 1st Rank
MITASO
Our Products
MITASO
We manufacture critical components with sheet thickness of 0.5 mm
to 32mm for OEM’s in
 Commercial Vehicles
 Agriculture
 Earthmovers
 Passenger Cars
 Construction Industry
 Generators
We are also successfully involved with the Home Appliances business.
Auto Components
Centre Pillar
Rear Light Housing
MITASO
Wheel Housing
Panel Tail & Backdoor hinge
Auto Components
•
MITASO
.
Foot Board Extension
Running Board
Tow Hook Assembly
Draw Bar
Alternator Cover
Tool Box
Auto Components
MITASO
.
Tractor Bonnet
Fender for Tractor
Auto Components
Clutch Pedal Assembly
Lock Handle Assembly
Break Pedal Assembly
Front Light housing
MITASO
Link Assembly
Parking Brake Lever
Auto Components
MITASO
.
Bumper
GSL Channel
I/P Garnish
Post
Auto Components
MITASO
.
Fuel Tanks for Tractor
Hydraulic Tank
Our Focus Areas
MITASO
Plan
1. Customer Satisfaction
We strive to give all our customers
best value for their money.
2. Quality Planning
With the help of our product
quality Assurance plans, we build
Quality into our products from
initial design stages itself.
3. Continuous Improvement
Our approach is to continuously
improve upon our past
performances.
Action
Do
Check
.
MITASO
Looking forward to your business….