October 15, 2010 and March 23, 2011 MAIN BREAKTHROUGH m above NORTH sea level Aar Massif Tavetsch Intermediate Massif EASTERN Tunnel WESTERN Tunnel SOUTH Penninic Gneiss Zone Gotthard Massif Piora Basin 3.000 Gypsiferous cap-rock Intschi zone 2.000 SEDRUN AMSTEG FAIDO ERSTFELD BODIO 1.000 2008 500 Tunnel length: 7,148m (1) 2009 2003 Tunnel length: 7,116m (2) Tunnel length: 10,722m (3) 2006 2007 Drill & blast tunnelling Tunnel length: 10,703m (4) ERSTFELD / AMSTEG AMSTEG / SEDRUN (2) Gabi II, Herrenknecht Gripper TBM S-422, 9.58m 9.58m April and May 2008: Start of regular tunnelling. July 19, 2009: 56m of new tunnel are created in just 24 hours. This is deemed to be a world record for a hard rock TBM of such dimensions. June 16, 2009 and September 16, 2009: The machines reach their targets after just 18 months – 6 months ahead of schedule. Deviation from the ideal axis measures only 4mm in the horizontal and 8mm in the vertical. Top tunnelling performances: 56m/day, 185m/week, 711m/month. Tunnel length: 11,134m (5) Tunnel length: 11,088m (6) 2007 2006 Tunnel length: 13,426m (7) Tunnel length: 14,088m (8) FAIDO / SEDRUN Arge AGN (Gotthard Base Tunnel North Consortium): STRABAG AG Tunnelbau Schweiz (CH) / STRABAG AG (A). (1) Gabi I, Herrenknecht Gripper TBM S-421, 2010 2011 BODIO / FAIDO BODIO / FAIDO Arge TAT (Tunnel AlpTransit – Ticino): Implenia Industrial Construction, Alpine Bau GmbH, CSC Impresa Costruzioni SA, Hochtief AG, Impregilo SpA. (3) Gabi I, Herrenknecht Gripper TBM S-229, 9.58m (5) Sissi, Herrenknecht Gripper TBM S-210, 9.43m (7) Sissi, Herrenknecht Gripper TBM S-210, 8.83m (4) Gabi II, Herrenknecht Gripper TBM S-230, 9.58m (6) Heidi, Herrenknecht Gripper TBM S-211, 9.43m (8) Heidi, Herrenknecht Gripper TBM S-211, 8.83m October 2003 and January 2004: Start of regular tunnelling. 2004: The TBMs pass the Intschi fault zone more quickly than planned. June 2005: A mixture of water and fine material entered the cutterhead in the western tube. The TBM must be freed and cannot restart tunnelling until November. June and October 2006: The construction site teams successfully complete tunnelling at the end of the lots, 9 and/or 6 months ahead of the schedule. Top tunnelling performances: 40m/day, 210m/week, 688m/month. July and October 2007: The TBMs begin tunnelling the second construction phase in the south with new, larger cutterheads ( 9.43m). October 2008 and February 2009: The 150 meter long Piora Basin is crossed successfully. March 2010: A rock fall in the western tube and the subsequent stabilization measures interrupt tunnelling here until July. October 15, 2010 and March 23, 2011: Final breakthrough. World record. Top tunnelling performances: 36m/day, 179m/week, 705m/month. January and February 2003: Start of regular tunnelling. 2003: After just 200 meters the tunnellers unexpectedly encountered unstable kakirites. This slows down tunnelling for 6 months, since every meter of tunnel must be secured in a complex process. 2004 to 2006: Stable rock alternates with brittle, squeezing rock. September 6 and October 26, 2006: Successful breakthroughs at the Faido underground multifunctional station. Top tunnelling performances: 38m/day, 190m/week, 619m/month. 2003
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