THE ULTIMATE SOLAR
PACKAGE
RENEW YOUR WAY
OF THINKING
› PRODUCE UP TO 70% OF YOUR
ANNUAL HOT WATER NEEDS FREE
› REDUCE ENERGY & FUEL COSTS
› SHRINK YOUR CARBON FOOTPRINT
› RECEIVE GOVERNMENT INCENTIVES
The Complete Package
- FREE
of your hot water needs
• Generates up to 70%
ean
signed for Northern Europ
• Manufactured and de
on
en
ev
ced
ter to be produ
climates allows hot wa
cold and cloudy days
t the year
til dusk and throughou
• Works from dawn un
ers
se-designed solar cylind
• Fully approved purpo
s
ional UK heating system
• Can be linked to tradit
e
port and after sales servic
• National technical sup
ing homes
• Easy to retrofit to exist
fuel security: reduce
• Free energy for life –
pensive fossil fuels and
your dependence on ex
possible fuel price
protect yourself against
increases
Thermomax vacuum tubes capture and retain energy from the
sun more efficiently and effectively than flat plate panels.
The vacuum inside each tube provides perfect insulation and
suppresses heat loss by protecting the system from outside
influences, such as cold, wet or windy weather, which results
in superior performance all year round. Thermomax offer 2
models of vacuum tube collectors:
HP400 - Heat Pipe Collectors
DF100 - Direct Flow Collectors
UNIQUE
Temperature
Limitation
Safety
Device
HP400 collectors
contain a unique
patented temperature
limitation device for
system protection.
le for RHI funding
• MCS approved - eligib
each
is custom-designed for
• The complete package
specific application
ed Installer Network
• Kingspan Solar Accredit
duct design
• UK manufacture & pro
te
ance guarantee on flat pla
• 10-year panel perform
ntee
cuum tubes (tube guara
panels and 5 years on va
an
en installed by a Kingsp
extended to 20 years wh
taller)
Solar Accredited MCS Ins
ort,
by on-site service supp
• All guarantees backed
our
including parts and lab
uplings supplied as ‘First’
• Pipework, seals and co
e
aid installation and reduc
and ‘Second’ Fix Kits to
on-site time
• Quick and easy installation due to ‘plug & play’ design
• Designed for flexible building integration: can be installed
on sloping roofs, flat roofs or façades – individual tubes can
be angled up to 15° to achieve best performance for building
orientation
• Faster payback
• Rapid conductivity and transfer of energy into heat
• Patented snap disk technology providing a thermal shut-off
provides unrivalled levels of safety and significantly reduces
risk of system overheating (stagnating)
• Hermetic seal – fusion between the internal copper tube and
the glass also ensures superior vacuum in the tube, over
a longer period of time
• Ultra-sonic weld between absorber plate and tube ensures
most efficient heat transfer
• Flexible neck for ease and speed of installation
• Hail impact resistance – the robust tube construction
provides protection from adverse weather conditions
• High quality glass - soda lime glass provides long life and
high transmissibility
• Up to 30% more effective than flat plate collectors
• Average 25-year lifespan
• Up to 20 years warranty
when fitted by a Kingspan
Solar Accredited Installer
• MCS approved
Easy Installation
The unique ‘plug and play’ design of Thermomax solar
collectors makes installation quick and easy. There is no need
for heavy lifting equipment as tubes can be carried onto the
roof individually. The collector is fixed to the roof by easy-fit
brackets, which are simply fixed to the rafter.
The device is open and heat
transfer occurs until the
condenser reaches 95ºC
Snap disks operate and
close the device, stopping
heat transfer into condenser
Device re-opens as
temperature falls below 95ºC,
reactivating heat transfer
Simple Steps to Solar Hot Water
Solar Collector
Cylinder
You need to decide where your solar
collector will be positioned on your house.
To get the best efficiency, the collector
should be installed facing due south at
an angle of 30-40°. Vacuum tubes can be
rotated to help compensate for less than
perfect roof angles in order to maximize
energy absorption.
A twin coil hot water storage tank
enables energy input from the central
heating system to the top half of the
tank and energy input from solar system
to the bottom half of the tank. We
recommend a stainless steel unit for use
in a pressurised system and copper for
use in an open vented system.
The Solar Panel
Solar Collector size
Domestic
Hot Water
It is important that the solar hot water
system is sized correctly in relation to the
number of occupants in your house to
maximize efficiency. There are two typical
collector sizes for homes – a 2m² collector
for a home with one or two adults or a 3m²
collector for one with three to five adults.
Condensing
System Boiler
Twin Coil Solar
Cylinder
HP400 - Heat Pipe Collectors
Thermomax Tubes
HP400 is a ‘Dry System’ and is recommended for domestic use and
perfect for when the ideal installation position on the building is
achievable. They have a unique temperature limitation device that
protects the system from high temperature.
• Dry system for ease of installation and maintenance
• Highly efficient heat transfer
• Temperature limitation safety feature - memory spring to limit
temperature to 95˚C
30%
up to
more effective than traditional flat plate panels
DF100 - Direct Flow Collectors
The chart below illustratess th
the
e ssuperior
uperior performance of the
Thermomax vacuum tubes vs a typical flat plate installation.
This versatile product provides the perfect solution when the ideal
position is not available. It’s simple and easy to install and costeffective. DF100 Direct Flow Collectors can be installed on façades
and flat roofs both horizontally and vertically.
Extra Energy Contribution From A Vacuum Tube Collection Annually -30% More
kWh (calculations shown for 3m2 collector)
350
300
Collector Positions
250
DF100
kWh
1 Ideal slope 40˚
2 Roof kit angled 40˚ HP400
3 Elevated 20˚
4 Horizontal ideal slope
5 Horizontal façade
6 Flat
7 Vertical façade
Install with Confidence
To ensure that you receive the highest
standards of conduct, workmanship
and customer service, Kingspan has
introduced a national network of
accredited installers, to bring peace
of mind to those looking to install
renewable hot water systems. Please visit
our website for up-to-date list of KSAI’s.
Pump Station
and controller
200
150
100
50
0
17%
16%
16%
18%
In comparison 21%
to the high costs of other
energy sources, solar energy provides a 24%
saving of 33%
up to 70% in hot water heating,
or 30% of the total heating and hot water
58%
costs
in a year.
44%
96%
234%
Jan
293%
Feb
Mar
Typical flat plate
Apr
May
Jun
Month
Jul
Aug
Sept
Oct
Nov
The Next Generation of Thermomax
World leading technology of Thermomax Direct Flow tubes and
unique new design combines to offer high performance and total
flexibility. The combination of high performance polymer materials
and ‘click-fit’ technology creates a product that is easier to order,
store and install and is also more environmentally friendly.
• Total flexibility and rapid installation
• High performance of Thermomax Direct Flow technology
• Manifold component and tube pre-assembled
• Suitable for domestic and commercial applications
• Collector size up to 150 tubes
• No heavy manifold
• Precise sizing - 100% accurate
• Sized exactly to meet your needs and to fit available space
• Only pay for what you need e.g. 24 tube collector - exactly sized.
• Expandable as needs change - can grow the system with your family.
Installation couldn’t be easier
1 Insert Varisol tube
2 Rotate down
Dec
Thermomax vacuum tubes
3 Click into position
100
Solar energy is a ‘free’ source of energy available throughout
the year. By taking advantage of the knowledge in
technology of Kingspan Solar you will be saving the use of
fossil fuels which in turn helps the environment by creating less
carbon dioxide and other greenhouse gases that may pollute
the atmosphere.
Collector contribution (%)
90
The installation of a Kingspan Solar system is designed to
supply up to 70% of free hot water throughout the year. In the
summer months it is estimated that at least 95% of all hot
water is free. Therefore the boiler will be switched off, which
means less contamination of the atmosphere from the
emission of flue gases and lower energy bills.
80
70
60
50
40
30
20
10
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
In comparison to the high costs of other energy
sources, solar energy provides a saving of up to
70% in hot water heating, or 30% of the total
heating and hot water costs in a year.
Solar Flat Plate Panel
Glass
Aluminium
EPDM
Copper
Aluminum
Rockwool
Dec
Brass
These panels deliver a cost-effective solution both in domestic
and commercial applications and provide excellent levels of
efficiency and performance.
They are robust, hard-wearing and flexible in installation (with
both ‘in-roof’ and ‘on-roof’ options).
• High efficiency performance
• Ease of installation with appropriate package solutions
– ‘in-roof’/’on-roof’/A-frame
• Self-cleaning glass
• Weather-proof seal
• Aesthetically pleasing installation image (comparable
` to a roof light or velux window)
• Highly insulated to reduce heat loss
• 95% absorption rate
• Blend into roof line (‘in-roof’ cassettes)
• MCS listed & Solar Keymarked
The Ultimate Packaged Solution
..The little extras!
Solar Cylinders
The perfect partner for the Ultimate
Solar Package
Recommended Optional
Extras
Pump Stations
ns
The pump
station provides
an easy and
effective solution
integrating all
major components
in one simple to
mount, preEast/West Facing South Facing
insulated unit.
The integration of components saves installation
time as they dispense with the need for separate
components (pump, overpressure valve, air
catcher, expansion vessel connection, flow setter/
flushing points).
Toolkit
All necessary items
ms
are
aarre
re
supplied in a metal
al
carry case. These
include pipeworkk
press tool, pipe
cutter, specialist
solar fittings
and appropriate
washers. Kingspan
n
Solar recommend
d
the use of this
high quality kit
which adds to the
integrity
e integr
grity
ity and
continuity of the overall system
system.
Solar Controller
The Solar controller
has an integrated
easy to read
display screen that
allows access to
information on the
performance of
your solar hot water
system.
Our family of Solar cylinders have been designed specifically
with Solar applications in mind.
• Fully approved product range
• Mains Pressure - Powerful showers
• High Flow Rates - Baths fill very quickly
• Fast Reheat - Ideal for multiple bathrooms
• Very Well Insulated - Hot water quickly available
• Low heat loss - Economical to run
• Low Maintenance - No hidden costs
• 25-Year Fully Transferable Guarantee - Peace of mind
Catchment Tanks
Solar Fluid Catchment
tank is a fit for purpose
vessel, which allows for
safe collection of the solar
fluid discharge (Glycol) in a
quick and tidy manner for
reuse later.
It is manufactured from
polyethylene (PE) for
strength and durability and
withstands temperatures up
to 160°C.
Expansion & Cooling Vessels
The vessels ensure
the safe and reliable
operation of solar
thermal systems by
maintaining a stable
system pressure
over the wide range
of temperatures
experienced by these
systems.
The cooling vessel provides a buffer volume
of cool liquid to prevent the hot fluid from
damaging the expansion vessel membrane.
Glycol
High spec Glycol,
specially formulated
for modern solar
systems. Pre-mixed
with distilled water,
saving both time and
complication on site.
This can then be used
in conjunction with
the optional filling station to provide
a simple commissioning process. The
Glycol acts as an antifreeze and has
the added benefit of having corrosion
inhibiting additives built in.
First Fix Kit
Second Fix Kit
First fix kits contain
n
all the necessary
components to
complete the roof
mounted plumbing,
g
ready for pressure testing.
sting. They include all
couplings, seals, 2 x 2m lengths of pre-insulated
flexible stainless steel pipework and roof solar
sensor (requires no specialist tools).
The 1st and 2nd fix kits are easily formed by
hand and being double annealed, they retain
their shape when bent or straightened Pipework
operates from –50ºC to + 200ºC.
Second fix kits contain
all components
to complete the
plumbing of the solar
system by connecting
the hot water cylinder
and pumping station
to the previously installed roof mounted
plumbing. They include all couplings, seals and
20m of pre-insulated flexible pipework.
The 1st and 2nd fix kits are easily formed by
hand and being double annealed, they retain
their shape when bent or straightenedPipework
operates from –50ºC to + 200ºC.
Solar - Specification summary
Thermomax Specification Summary
Flat Plate Specification Summary
Installation Options ‘In-Roof’ or ‘On-Roof’
DF100
10 tube panel
DF100
20 tube panel
DF100
30 tube panel
HP400
20 tube panel
HP400
30 tube panel
Dimensions
FPW18
Flat Plate
FPW21
Flat Plate
Gross Area
1.80m²
2.07m²
Aperture Area
1.62m²
1.92m²
1929 x 933 x 90
1988 x 1041 x 90
Dimensions
Aperture Area
Overall Dimensions (mm)
1.07m2
2.15m²
3.23m²
1996 x 709 x 97 1996 x 1418 x 97 1996 x 2127 x 97
2.16m²
3.231m²
1952 x 1418 x 93
1952 x 2127 x 93
Width of Manifold
709mm
1418mm
2127mm
1418mm
2127mm
Overall Dimensions
Length (Tube and Manifold)
1996mm
1996mm
1996mm
1952mm
1952mm
Width of Panel
933mm
1041mm
97mm
97mm
97mm
93mm
93mm
Length
1929mm
1988mm
Depth
Fluid Volume (In Manifold)
1.8 Ltr
3.6 Ltr
5.6 Ltr
1.2 Ltr
1.7 Ltr
Depth
90mm
90mm
Inlet and Outlet Dimensions
22mm
22mm
22mm
22mm
22mm
Panel volume of liquid:
1.00 litres
1.07 litres
25kg
55kg
81kg
48kg
71kg
Panel weight:
34.00 kg
37.20 kg
Weight (Empty)
Mounting
Mounting
Recommended Inclination
0-90°
0-90°
0-90°
20-70°
20-70°
Operating Data
Efficiency
eta 0 - Zero loss collector efficiency (no)
Based on
Aperture
0.773
Based on
Aperture
0.773
Based on
Aperture
0.773
0.785
0.785
3.722 w/m2K
3.722 w/m2K
Heat Loss Coefficient (a1):
3.472 w/m2K 2
3.472 w/m2K 2
k1 - Heat loss coefficient (a1)
1.43 W/m²K
1.43 W/m²K
1.43 W/m²K
1.18 W/m²K
1.18 W/m²K
k2 - Heat loss coefficient (a2)
0.006 W/m²K²
0.006 W/m²K²
0.006 W/m²K²
0.0095 W/m²K²
0.0095 W/m²K²
Flow Rate
Rated
80 Ltr / h
160 Ltr / h
240 Ltr / h
160 Ltr / h
240 Ltr / h
Minimum
60 Ltr / h
120 Ltr / h
180 Ltr / h
120 Ltr / h
180 Ltr / h
Maximum
Thermal emission level:
4%
4%
UV absorbance level:
95%
95%
10 bar
10 bar
Aluminium
Aluminium
Max operating pressure:
150 Ltr / h
300 Ltr / h
480 Ltr / h
300 Ltr / h
480 Ltr / h
Max Operating Pressure
8 Bar
8 Bar
8 Bar
10 Bar
10 Bar
Casing:
Stagnation Temperature
286°C
286°C
286°C
166°C
166°C
Back Plate:
Water/Glycol
Water/Glycol
Water/Glycol
Water/Glycol
Water/Glycol
Heat Transfer Fluid
Materials
Materials
Embossed Aluminium
Welding Method:
Absorber Material:
Absorber
Copper
Absorbance
95%
+-
Copper
2%
+
Emissivity
Copper
Copper
Copper
95% - 2%
95%
95%
4% - 2%
+
5%
5%
<10-6 mbar
< 10-6 mbar
+
2%
+
4% - 2%
Glass
+-
95%
4% - 2%
Low Iron - Transm. 0.92
<10-6 mbar
Vacuum
<10-6 mbar
Low Iron - Transm. 0.92
< 10-6 mbar
Quality Certification
Solar Keymark & MCS Certification
YES
YES
YES
‘In-roof’, ‘On-roof’ and A-frame
0.75
Based on Aperture Based on Aperture
0.75
Type of Mounting:
Operating Data
Zero Loss Collector
Efficiency (n o):
Heat Loss Coefficient (a1):
YES
YES
Laser Welding
Laser Welding
Almeco Tinox Highly Selective Aluminium
Glass:
Low Ironed Tempered Safety
Insulation:
Rockwool
Rockwool
YES
Quality Certification
Solar Keymark
YES
MCS Certification
YES
YES
IAB & BBA Approval
YES
YES
Varisol Specification Summary
Specification
Dimensions (Each Tube)
Weight (Each Tube)
Volume (Each Tube)
Pipe Connections
Varisol DF
Varisol HP
1950x70.9x70.9mm
1955x70.9x70.9mm
2.2kg
2.13kg
0.19 litres
0.05 litres
22mm compression
22mm compression
Max Operating Pressure
6 bar
6 bar
Recommended Inclination
0 - 90º
20 - 80º
KM 559829 BS EN12975
Thermal Solar Systems and Components
011-7S060 R
Kingspan Solar is part of Kingspan Environmental Ltd. Kingspan Environmental has a policy of continuous product development and may introduce product
modifications from time to time. As a consequence details given in this brochure are subject to alteration without notice. E&OE.
KINGSPAN ENVIRONMENTAL
Wakefield Office
Tadman Street, Wakefield
West Yorkshire WF1 5QU
T 0845 260 0258
F 0845 260 0259
[email protected]
www.kingspanenviro.com
Portadown Office
180 Gilford Road, Portadown
Co. Armagh BT63 5LF
T 028 3836 4500
F 028 3836 4501
[email protected]
www.kingspanenviro.com
011-7S125 R