ASIAN INSTITUTE OF TECHNOLOGY BACHELOR OF SCIENCE IN ENGINEERING CURRICULUM (Syllabus of new and existing courses for approval) Course Category: Industrial Engineering Core (IEXXX) Required Courses Technical Electives NOTATIONS Convention in Subject Code: IE ‘Y’‘NN’ IE – Industrial Engineering UG – Under Graduate General Course ‘Y’ – Year of Study Indicator; 1 – First Year, 2-Second Year, 3-Third Year, 4-Fourth Year/Technical Elective, ‘NN’– Subject Number; a two digit number Example: IE202 Required course in Industrial Engineering offered in the 2nd year with subject number 02. PART I List of New, Revised and Approved Courses A. Industrial Engineering Core (Required) Credits Code Core Courses (L-P) Introduction to IE201 3(2-1) Manufacturing Processes Prerequisites Syllabus Responsible Faculty Member None New Course Pisut Koomsup IE202 Strength of Materials 3(2-1) UG111 New Course IE203 Operations Research I 3(3-0) None New Course IE301 3(3-0) None New Course 3(3-0) IE203 New Course IE303 Safety Engineering Production Planning and Control Industrial Work Study 3(3-0) UG204 New Course IE304 Maintenance Engineering 3(3-0) UG204 New Course IE305 Quality Control 3(3-0) UG204 New Course IE306 Industrial Plant Design 3(3-0) IE303 New Course IE302 B. Technical Electives Code Technical Electives IE413 Supply Chain Management 3(3-0) None New Course IE414 Simulation 3(3-0) None New Course IE415 Factory Automation Industrial Instruments and Measurement Eco-Design Computer Aided Engineering Engineering Metrology Packaging Technology and Design 3(2-1) New Course New Course Pisut Koomsup 3(3-0) 3(2-1) 3(2-1) None UG204, UG205 None MT201 None Responsible Faculty Member Huynh Trung Luong Huynh Trung Luong Huynh Trung Luong Voratas Kachitvichyanukul Pisut Koomsup New Course New Course New Course Erik Bohez Erik Bohez Erik Bohez 3(3-0) None New Course Erik Bohez IE421 Operations Research II 3(3-0) IE203 New Course IE422 Applied Probability and Statistics for Engineers 3(3-0) UG204 New Course IE423 Industrial Management 3(3-0) None New Course 3(3-0) UG302 New Course 3(3-0) 3(3-0) IE303 None New Course New Course IE411 IE412 IE416 IE417 IE418 IE419 IE420 IE424 IE425 IE426 Mathematical Modeling and Optimization Statistical Analysis of Experiments Industrial Cost Analysis and Budgeting Ergonomics Biomechanics Credits (L-P) Prerequisites Syllabus 3(3-0) UG201 New Course 3(3-0) UG204 New Course Pennung Warnitchai Huynh Trung Luong Pisut Koomsup Prof.Voratas Kachitvichyanukul Pisut Koomsup Huynh Trung Luong Huynh Trung Luong Pisut Koomsup 3(2-1) Huynh Trung Luong Huynh Trung Luong Voratas Kachitvichyanukul Huynh Trung Luong Erik Bohez Erik Bohez PART II-A Industrial Engineering Core Course Outlines (Revised & New Courses Only) IE201 INTRODUCTION TO MANUFACTURING PROCESSES 3(2-1) Year II Semester I Rationale: This course introduces students to the wide range of manufacturing processes which are currently used in manufacturing industry. Furthermore, students will develop a working knowledge and understanding of the factors involved in the operation of a manufacturing process. Catalogue Description: Geometric and Service Attributes of Manufactured Products; Materials for Design and Manufacturing; Methods of Manufacturing; Machining Processes; Joining Processes; Finishing processes; Inspection and quality control; Manufacturing Systems. Pre-Requisite(s): None Course outline: I. Introduction to Manufacturing 1. Production processes and process planning 2. Classification of manufacturing processors 3. Product simplification and standardization 4. Quality control & inspection 5. Mechanization and automation. II. Geometric and Service Attributes of Manufactured Products 1. Ergonomic aspects 2. Safety 3. Maintainability III. Materials for Design and Manufacturing 1. Classification of engineering materials 2. Ferrous materials 3. Solidification and heat treatment of metals 4. Properties and testing of metals 5. Non ferrous materials IV. Methods of manufacturing 1. Introduction to heat treatment 2. 3. 4. 5. Carpentry Introduction to casting Introduction to forging Introduction to metal forming, fitting, sheet metal work V. Machining Processes 1. Metal cutting 2. Lathe machine 3. Drilling machine 4. Shaping machine 5. Planer and slotter 6. Milling machine VI. Joining Processes 1. Welding 2. 3. Fasteners Adhesion VII. Finishing processes 1. Sand blasting 2. Chemical cleaning 3. Rust prevention 4. Protection coating applications VIII. Inspection and quality control 1. Tolerances on parts 2. Interchangeability 3. Surface finish 4. Quality controlling standards IX. Manufacturing Systems 1. Materials handling and storage 2. Flexible manufacturing systems 3. Assembly systems and line balancing 4. Automated assembly systems Laboratory Sessions: 1. Methods of manufacturing 2. 3. 4. Materials for design Manufacturing machining processes Inspection and quality control Textbook & Materials: Serope Kalpakjian & Steven R. Schmid: Manufacturing Engineering and Technology, 6th Edition, Prentice-Hall, 2009. References: John Schey: Introduction to Manufacturing Processes, 3rd Edition, Mc Graw Hill, 2000. Robert C. Creese: Introduction to Manufacturing Processes and Materials, Marcel Dekker Inc., 1999 Rajender Singh: Introduction to Basic Manufacturing Processes and Workshop Technology, New Age International, 2006 Mikell P. Groover: Fundamentals of Modern Manufacturing, Prentice-Hall, 2006 Grading: Laboratory Exercises (20%), Midterm (20%), Final Exam (60%) Instructor(s): Than Lin IE202 STRENGTH OF MATERIALS 3(2-1) Year II Semester I Rationale: This course covers advanced engineering mechanics in which the studied objects are treated as deformable bodies. By including mechanical properties of material, the real objects will be deformed under the applied forces. This course will help students to understand the relationship between forces applied to a deformable body and the methods to determine internal stress, strain, and deformations induced in some simple bodies such as bars, beams and columns. Catalogue Description: Rigid and deformable solids; Method of sections for evaluating internal forces in bodies; Concepts of stress and strain; Constitutive relations, Hook’s law; Axial force; Torsion of circular shaft; Pure bending, bending deformations, bending stresses; Bending and Shear Stresses in beams; Principles of superposition and its limitations; Transformation of plane stress and strain, Mohr’s circle; Bending deflection of simple beams by direct integration method; Buckling of compressed member. Pre-requisite(s): UG111, Engineering Mechanics Course outline: I. Rigid and deformable solids 1. Rigid and deformable bodies 2. Strength, stiffness and stability II. Method of sections for evaluating internal forces in bodies 1. Review of free body diagrams III. Concepts of stress and strain 1. Principle of stress 2. Types of stress 3. Principle of strain IV. Constitutive relations, Hook’s law 1. Constitutive relatives 2. Hook’s law V. Axial force 1. Definition of axial force 2. Internal axial force diagram VI. Torsion of circular shaft 1. Torsion 2. Analysis of torsion of circular shaft VII. Pure bending, bending deformations, bending stresses 1. Theory of pure bending 2. Bending deformation 3. Bending stresses VIII. Bending and Shear Stresses in beams 1. Bending stress in beams 2. Shear stress in beams IX. Principles of superposition and its limitations 1. Fundamental concept of superposition 2. Superposition’s limitation X. Transformation of plane stress and strain, Mohr’s circle 1. Transformation of plane stress 2. Mohr’s circle XI. Bending deflection of simple beams by direct integration method 1. Direct integration of beam XII. Buckling of compressed member 1. Column bucking 2. Self-buckling 3. Dynamic buckling Laboratory Sessions: 1. Demonstration on strength, mechanics and structure of materials 2. Tension tests, torsion of model circular sections and bending test 3. Model truss and frames 4. Data acquisition system (Strain gauges and dial gauges etc) Text books: James M. Gere: Mechanics of Materials, 6th Edition, Brooks/Cole, 2004. Grading: Assignments (30%), Midterm (30%), Final Exam (40%) Instructor(s): Pennung Warnitchai IE203 OPERATIONS RESEARCH I 3 (3-0) Year II Semester II Rationale: This course is designed to introduce students to the major deterministic and nondeterministic models to facilitate decision making. The goal is to develop skills in identifying typical problems; formulating, solving, and interpreting appropriate models; and developing interactive feedback with the problem environment. Catalogue Description: Introduction to Operations Research; Linear Programming; Integer Programming and Combinatorial Optimization; Network Flow Problems. Pre-Requisite(s): UG201, Linear Algebra Course outline: I. Introduction to Operations Research 1. Operations research and management science 2. Basic modeling concepts 3. Standard models (LP, IP, MIP, DP, NP, combinatorial) 4. Examples and applications II. Linear Programming 1. Introductory examples 2. The graphical method 3. Simplex and revised simplex method 4. Duality and dual simplex method 5. Sensitivity analysis 6. Column generation and Dantzig-Wolfe decomposition III. Integer Programming and Combinatorial Optimization 1. Standard IP, MIP, and combinatorial problems and applications 2. Cutting plane methods 3. Branch and bound approach 4. Heuristic approach IV. Network Flow Problems 1. Transportation and assignment models 2. Network flow models and applications Textbook & Materials: W.L. Winston: Operations Research Applications and Algorithms, 4th Edition, 2003. References: F.S. Hillier and G.J. Lieberman: Introduction to Operations Research, 8th edition, 2005 K.G. Murty: Operations Research Deterministic Optimization Models, 1995 R.L. Rardin: Optimization in Operations Research, Prentice, 1998 H.A. Taha: Operations Research: An Introduction, 8th Edition, 2006 H.P. Williams: Model Building in Mathematical Programming, 4th Edition, John Wiley & S, 1999 L.A. Wolsey: Integer Progra, 1998 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Hyun Trung Luong IE301 SAFETY ENGINEERING 3(3-0) Year III Semester I Rationale: This course is designed to introduce the basic principles of safety engineering and to provide students with an understanding of the importance of safety in workplaces and all engineering activities. Catalogue Description: Workplace Accidents and Safety; Safety Management and Control; Safety Analysis Methods and Techniques; Human Factors in Safety; Safety Laws. Pre-Requisite(s): IE201, Introduction to Manufacturing Processes Course outline: I. Introduction 1. Concept of safety engineering 2. Safety term and definition 3. Safety goals 4. Majors disaster in work places II. Workplace Accidents and Safety 1. Facts of workplace accident 2. Theories of accident causation 3. Worker compensation III. Safety Management and Control 1. Principles of safety management 2. Function of safety 3. Safety program plan 4. Safety program measurement IV. Safety Analysis Methods and Techniques 1. Failure Modes and Effect Analysis (FMEA) 2. Fault Tree Analysis (FTA) 3. Markov Method 4. Technique of Operation Review (TOR) 5. Preliminary Hazard Analysis (PHA) 6. Hazard and Operability Analysis (HAZOP) 7. Interface Safety Analysis 8. Job Safety Analysis (JSA) V. Human Factors in Safety 1. Terms and Definitions 2. 3. VI. Job Stress Symptoms of Human Factor-Related Problems Safety Laws 1. Health and safety laws Textbook & Materials: B.S Dhillon: Engineering Safety: Fundamentals, Techniques, and Applications , 2003 Grading: Assignments and Class Attendance (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA IE302 PRODUCTION PLANNING AND CONTROL 3 (3-0) Year III Semester I Rationale: This course is designed to introduce major production planning and control concerns and provide a set of practical tools for planning, implementation, monitoring, and control of the total manufacturing activity using industrial engineering models and techniques in a cost effective manner. Catalogue Description: Introduction to Production Systems; Production Planning and Control System in Manufacturing and Service Environment; Forecasting Methods; Aggregated Production Planning; Inventory Systems and Management; Production Scheduling; Production Control, Shop Floor Control; Advanced Approached in Production Planning and Control. Pre-Requisite(s): IE203, Operations Research I Course outline: I. Introduction to Production Systems 1. Principle of production planning and control 2. Objective of production planning and control II. Production Planning and Control Systems in Manufacturing and Service Environments 1. Roles of production planning and control activities in manufacturing and service environments 2. Types of production planning and control systems III. Forecasting Methods 1. Short-term forecasting 2. Medium-term forecasting 3. Long-term forecasting IV. Aggregated Production Planning 1. Principles of aggregated production planning 2. Aggregate production planning models 3. Aggregate production planning strategies V. Inventory Systems and Management 1. Inventory planning 2. Inventory control VI. Production Scheduling 1. Master Production Scheduling (MPS) 2. Material Requirement Planning (MRP) 3. Capacity Planning VII. Production Control; Shop Floor Control 1. Production control 2. Shop floor control VIII. Advanced Approaches in Production Planning and Control 1. Heuristic approaches 2. Other optimization techniques Textbook & Materials: Daniel Sipper & Robert Bulfin: Production, Planning, Control and Integration, McGraw, 1997 Nahmias, S.: Production and Operations Analysis, 4th Edition, McGraw-Hill, 2001 References: Hopp, W. and Spearman M.: Factory Physics, 2nd Edition, McGraw-Hill I, 2001 Silver, E.A., Pyke, D.F., and Peterson, R.: Inventory Management and Production Planning and Scheduling, 3rd Edition, John Wi, Sons, 1998 Vollman, T.E., Berry, W.L. and Whybark, D.C.: Manufacturing Planning and Control Systems, 3rd Edition, Irwin, 1992 Grading: Assignments and Class Attendance (20%), Midterm (40%), Final Exam (40%) Instructor(s): Voratas Kachitvichyanukul IE303 INDUSTRIAL WORK STUDY 3 (3-0) Year III Semester I Rationale: This course objective of this course is to develop fundamental concepts of productivity and quality improvement in the context of industrial work study. Students will be able to examine humans and work, in a broader sense, for productivity and quality improvement. Catalogue Description: Introduction to Work Study; Method Study and Work Measurement; Analysis of Work and Processes Study; Micromotion Study and Principle of Motion Economy; Guideline for Design of Work Station and Material Handling Systems; Standardize of Work Operation; Time Study Principle; Stopwatch Time Study; Applications of Work Measurement Pre-Requisite(s): UG204, Probability and Statistics Course outline: I. Introduction to Work Study 1. Principles of work study 2. Elements of works II. Methods of Study and Work Measurement 1. Method study 2. Work measurement III. Analysis of Work and Process Study 1. Production process chart 2. Flow chart 3. Man-machine chart 4. SIMO chart IV. Micromotion Study and Principles of Motion Economy 1. Micromotion study 2. Principle of motion economy V. Guideline for Design of Work Stations and Material Handling Systems 1. Design of work station 2. Material handling systems VI. Standardization of Work Operations 1. Aims and objective 2. Procedures for developing the standardized operations VII. Time Study Principle 1. Direct time 2. Element time data VIII. Stopwatch Time Study 1. Work sampling and formulas 2. Predetermined time systems and standard data IX. Applications of Work Measurement 1. Standard time 2. Line balancing 3. Incentive plans Textbook & Materials: Marvin E. Mundel and David L. Danner: Motion and Time Study: Improving Productivity, 7th Edition, Prentice Hall, 1998 References: Ralph M. Bartns: Motion and Time Study: Design and Measurement of work, 7th Edition, Wiley International, 1980 Grading: Assignments and Class Attendance (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA IE304 MAINTAINANCE ENGINEERING 3 (3-0) Year III Semester I Rationale: This course introduces the concepts and utilization of maintenance as applicable to industrial and service systems. The course also covers types of maintenances systems, maintenances activities, and performance measurement for maintenance system improvement. Catalogue Description: Introduction to Maintenance concepts, Depreciation Causes, Machine and Equipment Inspection, Planning and Control of Maintenance Activities, Measurement and Evaluation of Maintenance Performance Pre-Requisite(s): UG204, Probability and Statistics Course outline: I. Introduction to Maintenance Concepts 1. Concept of maintenance 2. Maintenance objective 3. Types of maintenance systems II. Depreciation Causes 1. Failure types 2. Techniques for failure analysis III. Machine and Equipment Inspection 1. Principles of inspection 2. Machine and equipment inspection IV. Planning and Control of Maintenance Activities 1. Maintenance planning 2. Maintenance scheduling V. Maintenance Performance Measurement and Evaluation 1. Benefit of maintenance evaluation 2. Techniques for evaluating the systems reliability 3. Techniques for evaluating the systems maintainability 4. Statistical analysis of maintenance performance Textbook & Materials: Mishra R.C, K. Pathak: Maintenance Engineering and Management, Prentice-Hall , 2002 References: L M Deshmukh: Industrial Safety Management, 2006 Grading: Assignments and Class Attendance (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA IE305 QUALITY CONTROL 3 (3-0) Year III Semester II Rationale: Quality is one of the key competitive advantages in many enterprises. It is a powerful strategic business weapon in highly competitive markets. This course introduces the basic concepts of quality control as well as the need to use statistical analysis in quality control and improvement. Advanced quality control techniques and various sampling techniques for quality inspection are also covered. Catalogue Description: Introduction to Quality Control; Quality Management Systems; Methods and Philosophies of Statistical Process Control; Control Charts; Acceptance Sampling for Attributes; Other Acceptance Sampling Techniques Pre-Requisite(s): UG204, Probability and Statistics Course outline: I. Introduction to Quality Control 1. Concept and evaluation of quality control 2. Evolution of quality control methods 3. Design and manufactured quality 4. Economics of quality II. Quality Management System 1. Quality management systems 2. Elements of quality systems 3. Quality assurance and quality cost analysis 4. ISO 9000 and total quality management (TQM) systems 5. Quality function deployment 6. Six sigma III. Methods and Philosophies of Statistical Process Control 1. Chance and assignable cause of quality variations 2. Statistical basic of the control chart 3. Principles of control charts – design, OC curve and average run length 4. Pattern analysis 5. The rest of the “Magnificent Seven” IV. Control Charts 1. Statistical quality control (sqc) 2. Control charts for variables 3. Control charts for attributes 4. Construction and the use of control charts V. Acceptance Sampling for Attributes 1. Single sampling plans 2. Double sampling plans 3. Military standards: MIL STD 105E VI. Other Acceptance Sampling Techniques 1. Acceptance sampling for variables 2. Sampling plan to control the process fraction defective 3. Military standards: MIL STD 414 Textbook & Materials: D.C. Montgomery: Introduction to Statistical Quality Control, John Wiley &, Sons, 2008 References: E.L. Grant, and R.S. Leavenworth: Statistical Quality Control, 1996 J.M. Juran, and F.M. Gryna: Quality Planning and Analysis, McGrawHill, 1993 H.M. Wadsworth: Modern Method for Quality Control and Improvement, John Wiley & Sons, 2002 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Huynh Trung Luong IE306 INDUSTRIAL PLANT DESIGN 3 (3-0) Year III Semester II Rationale: This course is designed to introduce the principles of industrial plant design and layout techniques that are important for decision making about facility planning and plant location. This course also covers methods for evaluating, selecting, preparing, presenting, implementing and maintaining of the facilities plan. Catalogue Description: Introduction to Plant Design; Layout techniques; Facility set up planning; Material handling system; Industrial plant layout problems; Plant location; Product analysis; Industrial plant layout by using computer. Pre-Requisite(s): IE303, Industrial Work Study Course outline: I. Introduction to Plant Design 1. Plant design defined 2. Product, process and schedule design 3. Flow systems, activity relationships and space requirements 4. Personal requirements II. Developing Alternatives: Concepts and Techniques 1. Material handling 2. Layout planning models and design algorithm III. Plant Design for Various Plants Function 1. Warehouse operations 2. Manufacturing systems 3. Facilities systems IV. Developing Alternatives: Quantitative Approaches 1. Quantitative facilities planning models 2. Quantitative techniques for evaluating alternatives V. Evaluating, Selecting, Preparing, Presenting, Implementing and Maintaining 1. Evaluating and selecting the facilities plan 2. Preparing, presenting, implementing and maintaining the facilities plan Textbook & Materials: Tompkins , J. A., White, J. A., Bozer, Y. A. & Tanchoco, J. M. A. : Facilities Planning. 4th Edition, John Wiley & Sons, Inc., 2010 References: D.R. Sule: Manufacturing Facilities: Location, Planning and Design,2nd Edition, P.W.S Publishing, 1994 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Pisut Koomsup PART II-B Technical Electives Course Outlines (Revised & New Courses Only) IE411 MATHEMATICAL MODELING AND OPTIMIZATION 3 (3-0) Technical Elective Rationale: This course introduces basic methods for mathematical modeling, their needs, various types of models, and their limitations. Solution methodologies for each type of optimization model are discussed. Student learn how to use mathematical modeling and optimization software. Catalogue Description: Introduction; Building Linear Programming Models; Structured Linear Programming Models; Interpreting the Solution of a Linear Programming; Building Integer Programming Models Pre-Requisite(s): UG201, Linear Algebra Course outline: I. Introduction 1. The concept of the model 2. Mathematical programming models II. Building Linear Programming Models 1. Defining objectives 2. Defining constraints 3. How to build a good model III. Structured Linear Programming Models 1. Multiple plant, product, and period models 2. Decomposing a large model IV. Interpreting the Solution of a Linear Programming 1. Validating a model 2. Economic interpretations 3. Sensitivity analysis and the stability of a model V. Building Integer Programming Models 1. The uses of discrete variables 2. Logical conditions and zero-one variables 3. Special ordered sets of variables Textbook & Materials: H. Paul Williams (1999): Model Building in Mathematical Programming, 4th Edition, John Wiley and Sons, 1999 References: W.L. Winston: Operations Research Applications and Algorithms, 4th Edition, 2003 H.A. Taha: Operations Research: An Introduction, 8th Edition, 2006 F.S. Hillier and G.J. Lieberman: Introduction to Operations Research, 8th Edition, 2005 Grading: Assignments (20%), Midterm (40%), Final exam (40%) Instructor(s): Huynh Trung Luong IE412 STATISTICAL ANALYSIS OF EXPERIMENTS 3(3-0) Technical Elective Rationale: This course introduces students to various techniques for statistical analysis of experimental results. Catalogue Description: Introduction to Design of Experiment; Analysis of Variance (ANOVA); Factorial Design; The 2k Factorial Design; Two-Level Fractional Factorial Design Pre-Requisite(s): UG204, Probability and Statistics Course outline: I. Introduction to Design of Experiment 1. The basic concepts of design of experiments 2. Terminology II. Analysis of Variance (ANOVA) 1. Introduction 2. One-factor analysis of variance (One-way ANOVA) 3. Two-factor analysis of variance (Two-way ANOVA) III. Factorial Design 1. Two-factor factorial design 2. General factorial design 3. Blocking in factorial design IV. The 2k Factorial Design 1. Analysis procedure 2. Single replicate of the 2k design – daniel’s approach 3. Addition of center points to the 2k design V. Two-Level Fractional Factorial Designs 1. Why fractional designs? 2. The one half fraction of the 2k factorial design 3. Design resolution 4. General fractional factorial design Textbook & Materials: D.C. Montgomery: Design and Analysis of Experiments, John Wiley and Sons, 2009 References: P.D. Berger: Experimental Design, Duxbury Thomson Learning, 2002 G. Taguchi, S. Chowdhury, Y. Wu: Taguchi’s Quality Engineering Handbook, John Wiley & Sons, 2005 W.G. Cochran: Sampling Techniques, John Wiley & Sons, 1999 Grading: Assignments (20%), Midterm (40%), Final exam (40%) Instructor(s): Huynh Trung Luong IE413 SUPPLY CHAIN MANAGEMENT 3(3-0) Technical Elective Rationale: This course introduces the principles of supply chain management and a technical foundation for understanding the operation of supply chains. The course also covers fundamental theory of supply chain design, which includes strategies for customer service, quality, logistics, inventory management, and integrated supply chain management. Catalogue Description: Introduction to Supply Chain Management; Inventory Management and Risk Pooling; Network Planning; Supply Contracts; The Value of Information; Distribution Strategies; Procurement and Outsourcing Strategies. Pre-Requisite(s): None Course outline: I. Introduction to Supply Chain Management 1. 2. Definitions of supply chain management Key issues in supply chain management II. Inventory Management and Risk Pooling 1. The role of inventory 2. Inventory control policies 3. Risk pooling III. Network Planning 1. 2. 3. Network design Strategic decisions Inventory positioning IV. Supply Contracts 1. Contracts for make-to-order supply chains 2. Contracts for make-to-stock supply chains 3. Contracts with asymmetric information 4. Portfolio contracts and risk trade-off V. The Value of Information 1. 2. Information types Bullwhip effect 3. VI. Distribution Strategies 1. 2. 3. VII. How to relieve the bullwhip effect? Direct shipment Cross-docking Transshipment strategy Procurement and Outsourcing Strategies 1. 2. 3. 4. Issues with outsourcing Outsourcing benefits and risks Reasons for outsourcing Procurement strategies and e-markets Textbook & Materials: D. Simchi-Levi, P. Kaminsky, and E. Simchi-Levi: Designing and Managing the Supply Chain, McGraw-Hill, 3rd Edition, 2008 References: S. Chopra, and P. Meindl: Supply Chain Management, Pearson-Prentice Hall, 3rd Edition, 2007 D.J. Bowersox, D.J. Closs, and M.B. Cooper: Supply Chain Logistics Management, McGraw-Hill, 2nd Edition, 2007 A.G. de Kok, S.C. Graves: Handbooks in Operations Research and Management Science, Vol. 11- Supply Chain Management: Design, Coordination and Operation, North-Holland/Elsevier, 2003 Grading: Assignments (20%), Midterm (40%), Final exam (40%) Instructor(s): Huynh Trung Luong IE414 SIMULATION 3 (3-0) Technical Elective Rationale: This course introduces decision tools for the design and analysis of complicated real life systems when analytical or numerical techniques do not suffice. Emphasis is primarily on applications of discrete time simulation modeling for the analysis of complex manufacturing and service systems using case examples. Catalogue Description: Introduction to Simulation and Modeling; Statistical Models in Simulation; Monte Carlo Techniques; Basic Queuing Simulation; Verification and Validation of Simulation Model; Computer Application to Simulation Problems Pre-Requisite(s): None Course outline: I. Introduction to Simulation and Modeling 1. What is simulation 2. Benefits of simulation 3. Steps in simulation 4. Types of models II. Statistical Models in Simulation 1. Standard discrete distribution 2. Standard continuous distribution 3. Input analysis III. Monte Carlo Techniques 1. Procedures of Monte Carlo techniques 2. Creating simulation models in spreadsheet IV. Basic Queuing Simulation 1. Queue behavior and queue discipline 2. Simulation of queuing system in spreadsheet V. Verification and Validation of Simulation Model 1. Verification 2. Validation VI. Computer Application to Simulation Problems 1. Introduction to arena 2. Creating a simulation model in arena Textbook & Materials: W. David Kelton , Randall P Sadowski , David T Sturrock , W. Kelton , Randall Sadowski , David Sturrock : Simulation with Arena, 3th Edition, McGraw-Hill Science/Engineering/Math, 2003 George S. Fishman: Discrete-Event Simulation, 1st Edition, Springer, 2001 Grading: Assignments (40%), Midterm (30%), Final exam (30%) Instructor(s): Prof. Voratas Kachitvichyanukul IE415 FACTORY AUTOMATION 3 (2-1) Technical Elective Rationale: This course introduces students to the concepts and components that constitute an industrial automation system in manufacturing. The basic knowledge on tools and methods used for realization, analysis and assessment of automation systems are also covered. Catalogue Description: Introduction to Industrial Automation; Logical Sensors and Actuators; Fundamental Logic; Programmable Logic Controllers; Sequential Applications; PLC Network and Human-Machine Interface Pre-Requisite(s): None Course outline: I. Introduction to Industrial Automation 1. Automation defined 2. Reasons for automating 3. Production operations and automation strategies II. Logical Sensors & Actuators 1. Logical sensors 2. Logical actuators 3. Relay circuit III. Fundamental Logic 1. Boolean logic design 2. Karnaugh maps IV. Programmable Logic Controllers 1. Plc architecture 2. Plc programming 3. Latch, timer and counter 4. State-based design V. Sequential Applications 1. Automated assembly systems 2. Automated materials handling 3. Automated storage systems VI. PLC Network and Human-Machine Interface 1. PLC Network 2. Human-Machine Interface Laboratory Sessions: 1. Pneumatic, PLC programming for assigned applications Textbook & Materials: Petruzella, F.: Programmable Logic Controllers, McGraw-Hill Science/Engineering/Math, 2nd Edition, 1998 Grading: Laboratory assignment (40%), Midterm (30%), Final Exam (30%) Instructor(s): Pisut Koomsup IE416 INDUSTRIAL INSTRUMENTS AND MEASUREMENT 3 (2-1) Technical Elective Rationale: This course introduces the principles and applications of industrial instruments, particularly measuring and control systems, employed in various kinds of industrial processes and manufacturing. Catalogue Description: Basic Concepts of Measurement Methods; Static and Dynamic Characteristics of Signal; Application of Probability and Statistics in Measurement; Analog Electrical Devices and Measurements; Sampling, Digital Devices and Measurements; Temperature Measurements; Pressure and Velocity Measurements; Flow Measurements; Strain Measurements Pre-Requisite(s): UG204, Probability and Statistics; UG205, Calculus III Course outline: I. Basic Concepts of Measurement Methods 1. General measurement system 2. Experimental test plan 3. Calibration 4. Standard 5. Presenting data II. Static and Dynamic Characteristics of Signals 1. Input-output signal concept 2. Signal analysis III. Application of Probability and Statistics in Measurement 1. Probability density function 2. Infinite and finite statistics 3. Chi-squared distribution 4. Regression analysis 5. Data outliner detection 6. Number of measurements required IV. Analog Electrical Devices and Measurements 1. Current measurements 2. Voltage measurements 3. Resistance measurements V. Sampling, Digital Devices and Measurements 1. Sampling concept 2. Voltage measurements 3. Data acquisition system VI. Temperature Measurements 1. Standard and definition 2. Thermometry based on thermal expansion 3. Electrical resistance thermometry 4. Thermoelectric temperature measurement 5. Radioactive temperature measurements VII. Pressure and Velocity Measurements 1. Pressure concept 2. Pressure reference instruments 3. Pressure transducers 4. Pressure measurements 5. Fluid velocity measurements VIII. Flow Measurement 1. Flow rate concepts 2. Volume flow rate through velocity determination 3. Pressure differential meters 4. Insertion volume flow meters IX. Strain Measurement 1. Stress-strain 2. Resistance strain gauges 3. Strain gauge electrical circuits Laboratory Session: 1. 2. 3. 4. 5. Data acquisition LabVIEW programming Concurrent measurement Voltage measurement Temperature measurement 6. Pressure measurement 7. Flow measurement 8. Strain measurement. Textbook & Materials Figliola, R.S., and Beasley, D.E.: Theory and Design for Mechanical Measurements, John Wiley & Sons, 4th Edition, 2005 Grading: Laboratory assignments (40%), Midterm (30%), Final Exam (30%) Instructor(s): Pisut Koomsup IE417 ECO-DESIGN 3 (3-0) Technical Elective Rationale: This course teaches students to address the negative effects of industrial production by looking at how products can be designed in such a way that they move towards environmental friendliness in terms of reduced resource use and reduced environmental impact during their whole life cycle, from raw material extraction, through production and use, to the final disposal. The role of international and national regulations, organizations, and ecolabeling systems are also discussed. Catalogue Description: Graddle to Grave Life of a Product; Life Cycle Assessment; Design for Recycling and Reuse; Inverse Manufacturing; International Law, Protocols, Recommendations, and Eco-Labels; Case Studies Pre-Requisite(s): None Course outline: I. Graddle To Grave Life of a Product 1. Extraction/production 2. Use phase 3. Disposal 4. Emissions to air/soil/water II. Lifecycle Assessment 1. Goal and scope definition 2. Inventory 3. Impact assessment 4. Computer modeling of product systems 5. LCA as a tool in eco-design 6. Methods in LCA III. Design for Recycling and Reuse 1. Energy, raw materials, waste, disposal 2. Labeling of material and products 3. Design for disassembly 4. Met point method IV. Inverse Manufacturing 1. Impact of take back of products 2. Automated disassembly and separation systems 3. V. Eco-labels Case Studies Textbook & Materials: H. Wenzel, M. Hausschild, and L. Alting: Environmental Assessment of Products, Methodology, Tools and Case Studies in Product, Development, Vol.1, Chapman & Hall, London, U.K, 1997 References: J.A. Shey: Introduction to Manufacturing Processes, McGraw-Hill Higher Education, 2000 J.A. Jacobs, and T.F. Kilduff: Engineering Materials Technology, Structures, Processing, Properties & Selection, 3rd Edition, Prentice-Hall International, Inc, 1997 K.G. Budinski, M.K. Budinski: Engineering Materials Properties and Selection, Prentice Hall International, Inc, 6th Edition, 1999 S.E.M. Selke : Packaging and the Environment, Alternatives, Trends, and Solutions, Technomic Publishing Company Inc., Basel, Switzerland. Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Erik Bohez IE418 COMPUTER AIDED ENGINEERING 3 (2-1) Technical Elective Rationale: This course introduces the use of modern computational tools for engineering design and analysis. The primary focus is on product design with solid modeling and finiteelement analysis. Catalogue Description: Introduction to Geometric Modeling; Finite Element Method; Computational Fluid Dynamics (CFD); Case Studies. Pre-Requisite(s): MT201, CAD/CAM Course outline: I. Introduction to Geometric Modeling 1. Parametric Geometry 2. Triangle meshes (STL) 3. 3D meshes 4. NURBS – solid modeling (CSG, B-rep, Octree) II. Finite Element Method 1. Numerical solution of partial differential equations 2. Variational methods - boundary conditions – element types 3. Mesh generation - preprocessing – postprocessing 4. FEM solvers 5. Validation Computational Fluid Dynamics (CFD) 1. Navier stokes equation 2. Internal – external flows – boundary conditions 3. Mesh generation - preprocessing – postprocessing III. IV. Case Studies 1. Stress/strain analysis 2. Heat transfer analysis 3. CFD for turbo machine 4. Multi-physics example Laboratory Sessions: To provide great understanding in 1. FEM (cosmos works) Static and dynamic analysis Frequency analysis 2. 3. CFD (cosmos flow) Incompressible flow Compressible flow Flow through turbo machinery Hest transfer Textbook & Materials: Saeed Moaveni: Finite Element Analysis, Prentice Hall, 1999 References: Charles Hirsch: Numerical Computation of Internal and External Flows, Volume 1, 2nd Edition: The Fundamentals of Computational Fluid Dynamics, John Wiley & Sons Ltd. , 2007 T.J. Chung: Computational Fluid Dynamics, Cambridge University Press: ISBN 0-521-59416-2, 2002 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Erik Bohez IE419 ENGINEERING METROLOGY 3 (2-1) Technical Elective Rationale: This course provides students with an understanding of the principles of engineering metrology, methods of measurement, and their applications in the manufacturing industry. Catalogue Description: Concept of Measurement; Linear and Angular Measurement; Form Measurement; Laser and Advances in Metrology; Measurement, Power, and Temperature Related Properties. Pre-Requisite(s): None Course outline: I. Concept of Measurement 1. General concept 2. Definition of the length standard 3. Slip gauges II. Linear and Angular Measurement 1. Definition of metrology 2. Linear measuring instruments 3. Comparators 4. Angular measurements III. Form Measurement 1. Measurement of screw threads 2. Thread gauges 3. Measurement of gears 4. Radius measurements IV. ISO Tolerance System 1. Tolerance systems 2. The tolerance on ISO metric V. Laser and Advances in Metrology 1. Precision instruments based on laser 2. Coordinate measuring machine (CMM) Laboratory Sessions: Students are required to attend the lab sessions and will be assigned to do exercises on the following topics: 1. CNC machine 2. CMM 3. Surface and roughness testing 4. Profile projector 5. Standard measurements Textbook & Materials: Jain R.K.: Engineering Metrology, Khanna Publishers, 1994 Alan S. Morris: The Essence of Measurement, Prentice Hall of India, 1997 References: Gupta S.C: Engineering Metrology, Dhanpat rai Publications, (1984) Jayal A.K: Instrumentation and Mechanical Measurements, Galgotia Publications, 2000 Beckwith T.G, and N. Lewis Buck : Mechanical Measurements, Addison Wesley, 1991 Donald D. Eckman: Industrial Instrumentation, Wiley Eastern, 1985 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Erik Bohez IE420 PACKAGING TECHNOLOGY AND DESIGN 3 (3-0) Technical Elective Rationale: This course provides knowledge of how to design and select optimal packaging methods for a specific product with desired properties. An overview of packaging technology, the interaction between packages and manufacturing equipment, and machines and container selection is also provided. Catalogue Description: Flexible Packaging Materials; Rigid Paper and Wood Based Packages; Plastics, Glassware, Metal Containers; Pressurized Packaging, Caps and Seals; Design and Manufacturing of Package; Packaging and the Environment; Case Study and Project Pre-Requisite(s): None Course outline: I. Flexible Packaging Materials 1. Labeling and decorating 2. Paper and paperboard 3. Films and foils 4. Coating and lamination of flexible materials 5. Bags, sacks and pouches II. Plastics, Glassware and Metal Containers 1. Types of containers 2. Manufacturing processes 3. Selection criteria 4. Caps and seals 5. Cushioning III. Caps, and Seals 1. Principles of operation 2. Selection criteria 3. Filling process IV. Design and Manufacturing of Package 1. Marketing issues 2. Fillgood compatibility 3. Compliance with laws and regulations 4. Machinery selection and specification 5. 6. Pre-shipment testing Quality assurance Textbook & Materials J. F. Hanlon, R. J. Kelsey, and H. E. Forcinio: Handbook of Package Engineering, Technomic Publishing Company, Inc., 1998 References N. C. Lee(ed.): The Wiley Encyclopedia of Packaging Technology, John Wiley and Sons, Inc., 1997 A.L. Brony, and K. S. Marsh, (eds): The Packaging Designer’s Book of Pattern, Van Nostrand Reinhold, 1991 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Erik Bohez IE421 Operation Research II 3 (3-0) Technical Elective Rationale: This course is designed to continually introduce solution methods of operation research for improving and operation of engineering system. The learning emphasize the techniques for solving non-linear programming problems, dynamic programming problems, queuing models and techniques for solving probabilistic problems e.g. game theory and simulation model . Catalogue Description: Non-Linear Programming; Dynamic Programming; Queuing Models; Game Theory; Simulation and its application in OR Pre-Requisite(s): IE203, Operation Research I Course outline: I. Nonlinear Programming 1. Optimality conditions for unconstrained optimization 2. Optimality conditions for constrained optimization 3. Numerical search algorithms II. Dynamic Programming 1. Introductory examples 2. Principle of optimality 3. Backward & forward recursive techniques 4. Applications of DP III. Queuing models 1. Structure and components of a queuing process 2. Queuing theory assumptions, disciplines and notations 3. Single and Multi Channel queuing models 4. Derivation of Necessary Formulae under steady-state conditions only IV. Game theory 1. Formulation of two-person zero-sum game 2. Solution of simple games 3. Mixed strategy games 4. Reduction using dominated strategies 5. Saddle point condition V. Simulation and its applications in OR 1. 2. 3. 4. 5. Formulation of two-person zero-sum game Solution of simple games Mixed strategy games Reduction using dominated strategies Saddle point condition Textbook & Materials: W.L. Winston: Operations Research Applications and Algorithms, 4th Edition, 2003 References: F.S. Hillier and G.J. Lieberman: Introduction to Operations Research, 8th Edition, 2005 K.G. Murty: Operations Research Deterministic Optimization Models, 1995 R.L. Rardin: Optimization in Operations Research, Prentice Hall, 1998 H.A. Taha Operations Research: An Introduction, 8th Edition, 2006 H.P. Williams: Model Building in Mathematical Programming, 4th Edition, John Wiley & Sons, 1999 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Huynh Trung Luong IE422 Applied Probability and Statistics for Engineers 3 (3-0) Technical Elective Rationale: The objective of this course is to impart to the students various applications of probability theory in industrial systems. Applications of statistical inferential process and regression analysis are also discussed in details. Catalogue Description: Review on Probability Theory; Review on Expectation and Common Probability Distribution; Sampling Distributions; Hypothesis Testing Procedures; Regression Analysis; Applications in Industrial Systems Reliability Analysis; Application in Quality Control. Pre-Requisite(s): UG204, Probability and Statistics Course outline: I. Review on Probability Theory 1. Review on probability theory II. Review on Expectation and Common Probability Distributions 1. Review on expectation 2. Review on common probability distributions III. Sampling distributions 1. Distribution of sample mean 2. Distribution of sample proportion 3. Distribution of sample variance IV. Hypothesis Testing Procedures 1. Single sample tests 2. Double sample test 3. Analysis of variance V. Regression analysis VI. Applications in Industrial Systems Reliability Analysis VII. Applications in Quality Control Textbook & Materials: Walpole, R. E., Myers, R.H., and Ye, K.: Probability and Statistics for Engineers and Scientists, 8th Edition, 2007 References: Devore, J.L.: Probability and Statistics for Engineering and the Sciences, 7th Edition, 2008 DeGroot, M.H., and Schervish, M.J.: Probability and Statistics, 3rd Edition, 2002 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): Huynh Trung Luong IE423 Industrial Management 3 (3-0) Technical Elective Rationale: This course is to provide knowledge about organization structure of industrial enterprise including principle and procedure of modern industrial management. Catalogue Description: Industrial organization and management Concepts; Organizational theories; Function of management, controlling and performance evaluation; Leadership and motivational tools; Ethics and responsibility of engineers Pre-Requisite(s): None Catalogue outline: I. Industrial organization and management concepts 1. Introduction to management and organization 2. Strategic planning 3. Theories of management II. Organizational theories 1. Concept of organization 2. Organization management III. Function of management, controlling and performance evaluation 1. Communication and coordination management 2. Human resource management 3. Quality management 4. Operational management 5. Technology management 6. Supply chain management 7. Knowledge management and learning organization 8. Project management 9. Change management IV. Leadership and motivation tools 1. Leadership 2. Motivation tools V. Ethics and responsibility of engineers 1. Engineer ethics 2. Engineer responsibility Textbook & Materials: Bovee. Thill. Mescon: Excellence in Business, Prentice Hall, 3rd Edition, ISBN: 0-13-187047-5, Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA IE424 Industrial Cost Analysis and Budgeting 3(3-0) Technical Elective Rationale: This course is a study of the fundamentals of cost analysis and budgeting within an industrial organization. The accounting functions relative to materials, labor, and factory overhead are treated in detail. Job order and process cost systems are fully explored. Standard cost systems, budgeting, and managerial control functions are also discussed. Catalogue Description: Introduction to Managerial Accounting and Cost Concept; System Design; Cost Behavior; Flexible Budgets and Overhead Analysis; Decentralization; Relevant Costs for Decision-Making Pre-Requisite(s): UG302, Engineering Economics Course outline: I. Introduction to Managerial Accounting and Cost Concept 1. Principles of managerial accounting and cost concept II. System Design 1. Job-order costing 2. Activity-based costing 3. Process costing III. Cost Behavior 1. Cost analysis and use 2. Cost-volume-profit relationship 3. Standard cost IV. Flexible Budgets and Overhead Analysis 1. Flexible budgets 2. Overhead analysis V. Decentralization 1. Advantage and disadvantage of decentralization 2. Methods of decentralization VI. Relevant Costs for Decision-Making 1. Relevant cost analysis for decision making Textbook & Materials: Nathan S. Slavin Cost Accounting, John Wiley & Sons Inc., New York, 1986. Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA IE425 Ergonomics 3 (3-0) Technical Elective Rationale: This course is to provide knowledge about human factors, capabilities and limitations to the design of workplaces, work methods and jobs for optimal safety, efficiency, productivity, health, and comfort. Catalogue Description: Introduction to Ergonomics; Muscle Use and Anthropometry; Workspace Design; Activity-Related Soft Tissue Disorders, Analysis of Risks of ASTDS in the workplace, Shiftwork, Organizational and Psychosocial Aspects of work, Skilled Work and Mental Activity; Regulations in Ergonomics. Pre-Requisite(s): IE303, Industrial Work Study Course outline: I. Introduction to Ergonomics 1. Definition of ergonomics and its history 2. Ergonomics in system design 3. Steps to perform a task analysis II. Muscle Use and Anthropometry 1. Muscle 2. Anthropometry III. Workspace Design 1. Principle of workspace design IV. Activity-Related Soft Tissue Disorders (ASTDs) 1. Definition of ASTDs 2. Examples of ASTDs 3. Pathology of disorder 4. Psychosocial factors 5. Risk factors V. Analysis of Risks of ASTDS in the Workplace 1. Assessing a workplace for risk of ASTDs VI. ShiftWork 1. Minimize the effect of shiftwork on worker health and safety VII. Regulations in Ergonomics Textbook & Materials: R.S Bridger: Introduction to Ergonomics, 3rd Edition, Taylor & Francis, 2003 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA IE426 Biomechanics 3 (3-0) Technical Elective Rationale: The course is designed to provide basic background in muskuloskeletal anatomy and principles of biomechanics for engineering students. Catalogue Description: Overview of Musculoskeletal Anatomy; Basic Dynamics to Human Motion; Structure and Function Relationship in Tissues and Organs; Analysis of Forces in Humans Function and Movement; Viscoelasticity. Pre-Requisite(s): None Course outline: I. Overview of Musculoskeletal Anatomy 1. Fundamental movement 2. Basic static and joint mechanics 3. Skeletal system 4. Muscular system II. Basic Dynamics to Human Motion 1. Linear kinematic 2. Angular kinematics 3. Kinetic equations of motion 4. Work and energy methods 5. Momentum methods Structure and Function Relationships in Tissues and Organs 1. Tissues 2. Organs 3. Relationships of structures and function on tissues and organs III. IV. Analysis of Forces in Humans Function and Movement 1. Properties of force 2. Internal and external forces 3. Muscular forces V. Viscoelasticity 1. Introduction to viscoelasticity of tissues Textbook & Materials: Hall, Susan J.: Basic Biomechanics, 5th edition, McGraw-Hill, 2003 References: Nordin & Frankel: Basic Biomechanics of the Musculoskeletal System, 2001 Yuan Cheng Fung: Biomechanics: Mechanical Properties of Living Tissues, 2003 Ozkaya and Nordin: Fundamentals of Biomechanics: Equilibrium, Motion, and Deformation, 1999 Grading: Assignments (20%), Midterm (40%), Final Exam (40%) Instructor(s): TBA
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