Name Jack Forrest Date__________ Period__3____ Forming the Investigation Manipulated Variable (I change) independent: Type of coating on the steel nail Response Variable (I measure) dependent: Amount of corrosion on the nail 1. What is the question I will answer with this investigation? Which coating will most prevent a steel nail from corrosion over five days in a moist environment, Magnesium coating, or zinc hot dipped coating? 2. Background Information: Several things I already know about this topic, that will help me to design a successful investigation, are • Steel will rust in a damp enclosed environment after four days • Magnesium will rust in a water no air environment, and a water and air environment. • Zinc will rust in a water no air environment, and a water and air environment. • Oxygen must be present for corrosion to happen whether it’s in the form of water or air. • Magnesium has only two valence electrons, which makes it a very reactive metal. • Zinc slowly reacts with air. • With two valence electrons, magnesium can give these electrons to oxygen that needs two more electrons to make a full outer shell with only six valence electrons making them very reactive with each other. 3. Predict in words what I think will happen during my investigation (hypothesis). Then, use the graph to sketch my predicted results. I predict that the magnesium coated nail will make the steel nail underneath corrode the least because even though it is more reactive than zinc I think that it will sacrifice itself and it will corrode instead of the nail underneath. 1 Name Jack Forrest Date__________ Period__3____ Designing the Investigation Variables I will keep the same for a fair test: Same amount of water = 5ml Same water = Tap water Layers of paper towel = 3 layers Same place = Classroom Same type of nail under Coating = Steel Amount time to let The nails corrode = 5 Days = Safety: Do not eat any materials, be careful of sharp areas around the nails, and wear your goggles around dangerous substances. Materials: Paper towel, Zinc hot dipped coated steel nail, Magnesium coated steel nail, Steel nail, tape, Petri dish with top, post it note, 5ml of water, scissors. Numbered and detailed procedures with a drawing of my set-up. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Gather materials Fold paper towel into 3 layers Cut the folded paper towel into a circle with an 8cm diameter Place the circular paper towel into the Petri dish Dampen the paper towel in the Petri dish using 5ml of water and pour it over the paper towel evenly Place an uncoated steel nail on the inside of the Petri away from the wall of the Petri dish Place a zinc hot dipped steel nail inside the Petri dish but away from the Petri dish wall and the other nail Wrap a steel nail in a strip of magnesium covering as much of the nail as possible and place this nail in the Petri dish but away from Petri dish wall and the other two nails Record your observations of the three nails immediately after placing the nails in the Petri dish in the appearance before experiment box in the table on the next page (record) Place the top of the Petri dish on top and use tape to tape the top onto the Petri dish covering the whole lip of the top over the Petri dish Let the Petri dish sit out in the classroom for 5 days with the nails, paper towel, and the top taped on it After the five days, record your observations of the nails in the appearance after experiment box in the table on the next page Write a conclusion for each nail about the observations you made in the table on the next page in the “rating of corrosion of nail under coating and conclusion” Determine an appropriate rating for each nail based on the amount of corrosion the nails have sustained over the five-day period. (Use the table provided on the next page titled “Corrosion Rating Table” to help you determine your rating Clean up your supplies and make sure to put the nails and paper towel in the garbage and wash out the Petri dish 2 Name Jack Forrest Date__________ Period__3____ 16. Collecting and Presenting Data Title: Rating and appearance before and after experiment Coating Appearance before experiment Appearance after experiment No coating Shiny, hard, silver, smooth Zinc coating Rough, gray, dull, parts are shiny under Magnesium coating Shiny, silver, some black areas, smooth Nail rusted a lot on bottom area, bleed through on paper towel Mostly zinc oxide which is white and a solid, but rust shown through on actual nail The nail inside the wrapping has some brownish orange rust in small patches around it. The magnesium started to develop a white solid (magnesium oxide) Rating of corrosion of nail under coating and conclusion A steel nail by itself will corrode over five days. Rating: 4 A zinc covered nail will partially corrode over 5 days Rating: 3 A magnesium coated nail will barely corrode over 5 days. Rating: 2 Title: Corrosion rating table Rating 0 1 2 3 4 Amount of corrosion based on rating No rust at all Just barely any rust Couple patches of rust Respectable amount of rust Lots of rust, bleeding into paper towel Rating based on amount of corrosion Rating based on amount of corrosion for each nail coating 5 4 3 2 1 0 steel nail magnesium Coating on nail 3 zinc Name Jack Forrest Date__________ Period__3____ Analyzing and Interpreting Results Question: (from p. 1) Which coating will most prevent a steel nail from corrosion over five days in a moist environment, Magnesium coating, zinc hot dipped coating, or no coating? Introductory Sentence: In this investigation I observed a steel nail, coated in magnesium, hot dipped in zinc, and no coating over 5 days in a moist environment to see which coating will most prevent the steel nail under that coating from developing rust. 1. Evidence In our investigation of seeing how well different coatings would prevent corrosion on a steel nail, I found that the magnesium coated nail worked the best preventing the steel nail from developing iron oxide in a moist environment over five days. For example on a scale of 0-4, the zinc coated nail received a 3 on amount of rust, and the control a 4, the steel nail under the magnesium received only a 2 because of its low amount of rust. 3. Problems One problem during this investigation was that my control did not actually rust as much as it should have. The reason for this is unknown but it is possible some coated nails were mixed in to the control nail box. This would have caused our data to be lower because if I were to have used that nail I would have thought that steel by itself does not rust as much zinc coated nail and a magnesium coated nail. 2. Explanation: The reason we got the results we did was because magnesium and oxygen form a perfect ionic bond and because magnesium has two valence electrons while oxygen as six valence electrons. This makes MgO (magnesium oxide). The magnesium basically sacrifices itself to the effects of corrosion and not the steel. The reason the zinc coating got second was because it is less reactive then the control (steel) making a shield against corrosion but the zinc did not fully cover the nail and had many small gaps exposing the steel to the moist environment creating the iron oxide. 4. Conclusion In conclusion, our results show that the magnesium coated nail did not corrode at the same extent as the control nail and the zinc coated nail. A future experiment or revision we could do is try another reactive metal nail and compare that to the magnesium coated nail to see if what happened in this experiment could happen again. 4
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