Thin Solid Films 497 (2006) 121 – 129 www.elsevier.com/locate/tsf Cu electrodeposition on Ru(0001): Perchlorate dissociation and its effects on Cu deposition J. Lei, S. Rudenja, N. Magtoto *, J.A. Kelber Department of Chemistry, University of North Texas, UNT Box 305070, Denton, TX 76203, USA Received 12 January 2005; received in revised form 15 July 2005; accepted 18 October 2005 Available online 13 December 2005 Abstract The electrodeposition of Cu on Ru(0001) and polycrystalline Ru was studied in a combined ultrahigh vacuum/electrochemistry system (UHVEC) in 0.1 M HClO4. The Cu(ClO4)2 concentrations were varied from 0.005 M to 0.0005 M for deposition on Ru(0001), while a solution of 0.05M H2SO4/0.005 M CuSO4/0.001 M NaCl was used for deposition on Ru(poly). Cyclic voltammograms show well-defined Cu underpotential (UPD) and overpotential deposition (OPD) peaks. X-ray photoelectron spectroscopy (XPS) was used to determine surface composition. Photoelectron spectra of Ru electrodes emersed from perchloric acid solution at cathodic potentials show that ClO4 dissociates into adsorbed Cl and ClOx species. The deposited Cu film consists of a bottom layer of Cu(I) and a top layer of insoluble Cu(II). In contrast, only Cu(0) is obtained when Cu is deposited on polycrystalline Ru in a solution consisting of H2SO4, CuSO4 and NaCl, indicating that the formation of Cu(II) and Cu(I) involves both Cl and ClO4 interactions with the deposited Cu. A pre-adsorbed layer of iodine on the Ru(0001) surface inhibits perchlorate dissociation and promotes the deposition of Cu(0) in the perchlorate bath. XPS depth profile analysis demonstrates that the iodine monolayer ‘‘floats’’ on top of the deposited film, in agreement with previous results, effectively protecting the Cu film from air oxidation. D 2005 Elsevier B.V. All rights reserved. Keywords: Copper; X-ray photoelectron spectroscopy; Electrodeposition 1. Introduction The continued shrinkage of interconnect geometries in integrated circuits has increased interest in the direct electrodeposition of Cu on barrier electrodes without the use of a Cu ‘‘seed’’ layer applied ex-situ to the plating bath [1 –3]. Ru is of interest as either a stand-alone diffusion barrier [4], or, possibly, for surface modification to enhance the plateability of conventional Ta/TaN barriers. The electrodeposition of Cu on Ru(0001) has been previously explored [5,6] with a focus on the comparison of voltammetric stripping data and thermally programmed desorption data for Cu monolayers bound directly to Ru. The focus of this report is on how solvent – electrode interactions affect both the electronic state of the deposited Cu and the electrochemical behavior of the Ru electrode, which have not * Corresponding author. Tel.: +1 940 565 3265. E-mail addresses: [email protected] (J.A. Kelber), [email protected] (N. Magtoto). 0040-6090/$ - see front matter D 2005 Elsevier B.V. All rights reserved. doi:10.1016/j.tsf.2005.10.057 been explored previously [7,8] but obviously pertinent to current technological applications. HClO4 is commonly used for fundamental electrochemical studies because perchlorate anions generally interact less strongly with electrode surfaces than anions such as (bi)sulfate anions [8– 10]. However, the potential for perchlorate dissociation at Ru electrodes, which has been previously reported [7], raises the issue of the interaction of deposited Cu with adsorbed Cl and/or partially dissociated perchlorate species at the Ru electrode surface. Since Cl anions are common additives in plating baths [11 – 14], Cu deposition on Ru(0001) in perchlorate electrolytes was compared to the following: (1) deposition on Ru(poly) in sulfuric acid solution containing 1 mM NaCl and (2) deposition in perchloric acid on Ru(0001) electrodes modified by a partial monolayer of preadsorbed iodine. The results indicate that the presence of both Cl and perchlorate at the Ru electrode surface results in formation of an insoluble Cu(II) species with Cu(I) beneath the Cu(II) layer. In the absence of perchlorate, only Cu(0) is observed even if Cl is added in the bath (i.e., 0.05 M H2SO4/ 0.005 M CuSO4/0.001 M NaCl). Similarly, only Cu(0) is 122 J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 formed in perchloric acid solution on an I-modified Ru electrode, which inhibits perchlorate dissociation and the formation of adsorbed Cl. The results indicate that both perchlorate and chloride species are involved in the formation of the insoluble Cu(II)/Cu(I) layer. 2. Experimental details The experiments were performed in a UHV-EC system that consisted of a main chamber (base pressure < 6 10 8 Pa), a hemispherical analyzer and dual anode X-ray source for XPS, an Ar ion sputter gun, and an electrochemical chamber (base pressure <2.7 10 4 Pa) with the ability to carry out electrochemical measurements under an inert atmosphere. Each chamber was pumped by a turbomolecular pump to permit high gas loadings. A detailed description of this system and methodology has been published previously [15]. The surface was characterized by XPS under UHV condition after cleaning it in the main chamber by repeated cycles of Ar ion sputtering followed by annealing. The sample was then transferred to the electrochemical chamber via a gate valve. The electrochemical chamber was brought to > 1 atmospheric pressures by backfilling it with dry N2. The electrochemical cell filled with electrolyte was then introduced into the electrochemical chamber through a gate valve in proximity to the sample allowing the meniscus to wet the electrode surface. In the solution vapor exposure experiment, the electrode surface was positioned as close as possible to the electrolyte meniscus (< 5 10 3 m) without touching the solution for an exposure period of 2 min. XPS spectra were acquired with a hemispherical electron energy analyzer at a constant pass energy of 23.5 eV using an unmonochromatized Mg Ka X-ray source operated at 15 kV and 300 W. The calculated surface coverage and chemical composition were based upon the integrated intensities of core level transitions calibrated by atomic sensitivity factors appropriate to the analyzer (PHI Model 10 –360) [16]. The peak fitting software and procedure have been described thoroughly in earlier publications [17,18]. A brief account of the important steps in the fitting procedure is reported here. The Shirley background subtraction method was applied in this study since this approach proved to be effective for fitting the short energy range found in typical core XPS spectra [19]. Spectral components with full width at half maximum (FWHM) value of 1.7 eV were used to fit experimental O(1s) spectra. The assignment of this FWHM is based on a 300 recent study in our laboratory, which involved a systematic examination of oxide film growth on Ru(0001) and Ru(poly) [20]. The binding energy and FWHM of the spectral components remained fixed during the fitting procedure. The Ru(0001) single crystal electrode (MaTecK, Germany) had a diameter of 1 cm and a thickness of 0.5 mm, a purity of 99.99%, roughness < 0.3 Am and was oriented to within 0.4-. The sample was mounted onto two tantalum leads that were spot-welded directly onto the backside of the disc to support the sample and provided electrical conductivity for resistive heating. The sample temperature was monitored by a K-type (chromel – alumel) thermocouple spot-welded directly onto the back of the sample disc. The Ru(0001) sample was cleaned in the UHV chamber by repeated cycles of Ar ion bombardment (3.5 kV) at 800 K for 3 h followed by annealing to 950 K for 30 min. Before electrochemical experiments, the sample was annealed again to 850 K for 2 h. Due to the absence of low energy electron diffraction capability on this system, the degree of long-range order could not be directly determined. Surface cleanliness was verified by XPS. The binding energy overlap between the C(1s) and Ru(3d 3/2) transitions complicates analysis of this portion of the XPS spectrum. Surface cleanliness was calibrated by measuring the Ru(3d 5/2)/Ru(3d 3/2) intensity ratio as a measurement of surface cleanliness [16], a clean surface yielding an intensity ratio close to 1.4 [16,21]. This cleaning procedure yielded reproducible cyclic voltammogram (CV) data, as shown in Fig. 1. The electrochemical cell consisted of the classic three-electrode configuration with a coiled platinum wire as the counter electrode. A copper or a platinum wire served as reference electrode and was positioned close to the electrode surface in order to minimize the Ohmic drop. Before electrochemical measurement, the reference electrode was calibrated with Ag/AgCl. The electrode potentials in this report are referenced to Ag/AgCl unless stated otherwise. N2 was used to de-aerate the electrolyte for about 2 h before each electrochemical experiment and to maintain an air-free atmosphere over the solution during the experiment. After each electrochemical measurement, the sample was rinsed with Millipore deionized water (resistivity >18.2 MV) to remove the residual electrolyte. All the electrochemical measurements were acquired using a commercially available potentiostat (EG&G 263) and software. Iodine-modified Ru(0001) electrode surfaces were prepared by polarizing the UHV-cleaned Ru(0001) electrode at 0.2 V (a) 0.0005 M Cu(ClO4)2/0.1 M HClO4 1500 0.005M Cu(ClO4)2 /0.1 M HClO4 1000 100 I/µA I/µA 200 (b) 0 500 0 -100 Scan rate = 10 mV/s -400 -200 0 200 400 E/mV (Ag/AgCl) 600 -500 Scan rate = 10 mV/s -400 -200 0 200 400 E/mV (Ag/AgCl) Fig. 1. Cyclic voltammograms (CVs) for Ru(0001) in (a) 0.0005 M Cu(ClO4)2/0.1 M HClO4 and (b) 0.005 M Cu(ClO4)2/0.1 M HClO4. J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 vs. Ag/AgCl for 40 min in 0.005 M KI/0.1 M HClO4 solution [10]. The average thickness of an overlayer on the Ru electrode was estimated by measuring the attenuation of the Ru(3d 5/2) XPS intensity according to [22]: I ¼ I0 expð d=kÞ ð1Þ In Eq. (1), I 0 and I are the Ru(3d 5/2) XPS core level signal intensities of the clean Ru(0001) and Ru(0001) after experiment, k is the calculated [23] electron inelastic mean-free path (IMFP) for an Ru(3d 5/2)electron in Ru metal (14.1 Å), and d is the estimated thickness of the overlayer. The thickness of the Cu overlayer after pulse deposition was estimated according to [22]: NA 1 exp½ d=kA ðEA Þ ¼ exp½ d=kB ðEB Þ NB ð2Þ In Eq. (2), N A and N B are the atomic concentration of the Cu overlayer and Ru substrate, respectively. k A and k B are the respective calculated IMFP values for a Cu(2p3/2) electron (13 Å) and for an Ru(3d 5/2) electron (14.1 Å), and d is the estimated thickness of the Cu overlayer. The fractional monolayer coverage of iodine overlayer on Ru(0001) after iodine adsorption experiment was estimated according to [22]: hA f1 exp½ aA =kA ðEA Þg NA ¼ 1 hf1 exp½ aA =kB ðEB Þg NB ð3Þ where N A and N B are the atomic concentrations of the iodine overlayer and Ru substrate, respectively, and a A is the covalent diameter of iodine atom (2.66 Å). k A and k B are the IMFP values for an I(3d 5/2) electron (16.3 Å) and Ru(3d 5/2) electron (14.1 Å), respectively. h A is the estimated fractional monolayer coverage of iodine overlayer. 3. Results 123 charge from the UPD region (Fig. 1a) indicates the reduction of ¨ 1.3 1015 Cu ions on the electrode area (assuming 100% of the current was due to Cu+ 2 reduction, electrode reaction area ¨ 1 cm2), or the deposition of (at a maximum) ¨ 1 monolayer of Cu metal [24]. The hydrogen evolution peak begins at 0.35 V and is well separated from the Cu OPD peak at 0.11 V. By comparison, CV data acquired under identical conditions, but with a 5 10 3 M Cu(ClO4)2 solution (Fig. 1b) show evidence of distortion. The main features and peak positions are, however, comparable to previously reported results [1]. After stripping (polarization to + 0.6 V) and relaxation to OCP (+ 0.36 V) followed by rinsing in deionized H2O, the sample was emersed from the electrolyte then transferred into the main UHV chamber for XPS analysis. XPS data acquired before and after the CV in 5 10 4 M Cu(ClO4)2/0.1 M HClO4 are displayed in Fig. 2a– d, which show an electrode surface free of detectable Cu and negligible Cl signal. Since electrode exposure to the vapor above the electrochemical cell after emersion is an unavoidable aspect of this process, XPS data for the electrode emersed from the electrolyte after CV are compared to the data for a clean Ru(0001) electrode exposed only to vapor above the electrochemical cell (Fig. 2). The O(1s) core level signals after the vapor exposure and after CV are well fit with a FWHM of 1.7 eV at binding energies of 531.2 eV and 532.4 eV, consistent with chemisorbed oxygen [20,25,26] and hydroxide [20,27] respectively. The thickness of the chemisorbed oxygen and hydroxide overlayer estimated by Eq. (1) is 2 Å for exposure to the vapor above the electrolyte, and 4 Å after CV and emersion at + 0.36 V. The absence of an O(1s) component with binding energy at ¨ 530 eV – expected for RuO2 [20,25,26,28] – indicates the absence of a true oxide phase upon either exposure to vapor or anodic polarization and emersion. The corresponding binding energy at 280.1 eV and FWHM of 1 eV for Ru(3d 5/2) remained unchanged (Fig. 2) after solution vapor exposure and anodic polarization, which also indicates lack of metal oxide formation. 3.1. Ru(0001) after cyclic voltammetry in 0.1 M HClO4/0.5 mM Cu(ClO4)2 3.2. Reaction of Cl with Ru(0001) electrodes CV data for freshly prepared samples immersed in 0.0005 M and in 0.005 M Cu(ClO4)2 solutions in 0.1 M HClO4 are compared in Fig. 1. In each case, the scan was started at open circuit potential (OCP) (+ 0.36 V in 0.0005 Cu(ClO4)2 with 0.1 M HClO4 and + 0.38 V in 0.005 M Cu(ClO4)2 with 0.1 M HClO4) and extended in the cathodic direction, with a scan speed of 10 mV/s. The scan direction was reversed at 0.4 V then scanned to + 0.6 V (0.0005 M Cu(ClO4)2) or to + 0.4 V (0.005 M Cu(ClO4)2) and then back to OCP prior to sample emersion. The potentials for the Cu deposition and stripping peaks are in good agreement with those previously reported on polycrystalline [1] and single crystal [5] Ru electrodes. Although a UPD feature appears to be present for deposition in the 0.0005 M solution (Fig. 1a), no corresponding stripping peak for the UPD feature is observed, due to the kinetically determined width of the bulk-stripping feature. The integrated In order to examine the effects of perchlorate ions on the Cu electrodeposition process, the Ru(0001) electrode potential was stepped from open circuit potential to cathodic potential (from 0.15 V to 0.35 V vs. Ag/AgCl) in 0.005 M Cu(ClO4)2/0.1 M HClO4, for 5 s. The current-time transient obtained from this experiment is shown in Fig. 3. The absence of a broad maximum in the deposition current (shown as a negative current in Fig. 3) is notable and similar to that observed in sulfate solutions at comparable [Cu+ 2] concentrations in our laboratory. Integration of the area under the curve (current-time transient at 0.25 V; Fig. 3) indicated (assuming 100% efficiency in Cu+ 2 reduction) the deposition of 5.8 1015 Cu atoms (1.8 10 3 Coulomb), or ¨ 3.6 ML (according to an areal density of 1.58 1015 Cu atoms cm 2 [6]). In order to further investigate chemical reactions during the current-time transient process at cathodic potentials on 124 J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 Ru (3d5/2) Ru 3d 50000 cps (b) OHads Oads O1s After CV Solution vapor exposed 3000 cps XPS intensity (a) Clean Ru(0001) 290 285 280 275 540 Binding Energy (eV) (c) 536 532 528 524 Binding Energy (eV) (d) Cl2p Cu2p Solution vapor exposed 4500 cps 400 cps XPS intensity After CV Clean Ru(0001) 215 210 205 200 195 Binding Energy (eV) 960 940 920 Binding Energy (eV) Fig. 2. Ru(0001) XPS spectrum: clean, solution vapor exposed and emersion at +0.36 V (open circuit) after CV in 0.0005 M Cu(ClO4)2/0.1 M HClO4. Ru(0001) substrate, the electrode was pulsed from OCP to 0.25 V (well short of the hydrogen evolution region) for 5 s, emersed at that potential, rinsed several times with deionized water, and then examined by XPS. The photoelectron spectra for the clean Ru(0001) electrode are shown in Fig. 4. Due to the presence of O, Cl and Cu, a determination of the average overlayer thickness is complicated. An estimation of the total overlayer average thickness from the attenuation of the absolute Ru(3d 5/2) intensity (Eq. (1)) yields a value of 10 Å. The XPS-derived Cu overlayer thickness (Eq. (2)) is only 1.5 Å. This is in contrast to the total amount of reduced Cu estimated from integration of the current-time transient (Fig. 3) of 3.6 ML, or about 10 Å, assuming an average Cu covalent 0.0 a d e Curent (mA) -0.5 c b -1.0 a: b: c: d: e: -1.5 -2.0 0 1 2 3 -0.15 V -0.20 V -0.25 V -0.30 V -0.35 V 4 5 time (s) Fig. 3. Current vs. time transients at different potentials (vs. Ag/AgCl) in 0.005 M Cu(ClO4)2/0.1 M HClO4 for 5 s. diameter of 2.7 Å. A disagreement between the chronoamperometry (Fig. 3) and XPS estimates of the amount of Cu deposited is not surprising in view of the presence of other species within the adsorbate layer. The discrepancy indicates that either the chronoamperometry is affected by side reactions, and/or that Cu is not being deposited uniformly on the surface. The Ru(3d 5/2)/Ru(3d 3/2) peak intensity ratio (Fig. 4a) is 1.4 (T 0.1) for clean Ru(0001), and 1.3 (T0.1) for Ru(0001) after pulse experiments, indicating a negligible carbon contamination during and after the measurement. Three components with FWHM of 1.7 eV in O(1s) transition for the clean Ru(0001) (upper level, Fig. 4b) with binding energy at 530.2 eV, 532.3 eV, and 533.6 eV can be assigned to metal oxide [20,29], adsorbed hydroxide overlapped with adsorbed perchloric species [20,30], and adsorbed water [16,30], respectively. The Cl(2p) spectra in Fig. 4c indicate the presence of two Cl(2p3/2,1/2) doublets at 207.5 eV and 198.5 eV. Each doublet is well fit by a 2p3/2:2p1/2 intensity ratio of 2:1, with a 1.6 eV separation [16,31] (The binding energy values reported here refer to the Cl(2p3/2) photoelectron line). The Cl(2p) doublet features at 207.5 eV and 198.5 eV are well fit with FWHM of 1.7 eV for each component. Based on the binding energy position of Cl(2p3/2) and O(1s) for the clean Ru(0001) after current-time transient experiment, the Cl(2p) components are attributed to adsorbed perchlorate (207.5 eV) [16,30] and adsorbed chloride (198.5 eV) [16,31], both of which were strongly adsorbed on the electrode surface after the final rinsing procedure. The appearance of the chloride peak implies the dissociation of perchloric species either in solution or upon the Ru electrode surface. The Cu(2p) spectrum given in Fig. 4d (upper level) shows a satellite features at ¨ 945 eV and ¨ 965 eV, which are of higher binding energy than parent photoelec- J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 (b) Ru 3d 30000 cps 288 282 276 Cleane Ru(0001) 540 Binding Energy (eV) (c) metal oxide H2Oads OHads/ClO4 535 530 525 Binding Energy (eV) (d) Cl2p Cu2p 2p1/2 2p3/2 5000 cps Emersed at – 0.25V 3000 cps XPS intensity O1s Emersed at – 0.25V 50000 cps XPS intensity (a) 125 215 Cleane Ru(0001) 210 205 200 195 Binding Energy (eV) 970 960 950 940 930 920 Binding Energy (eV) Fig. 4. Ru, Cl, O and Cu XPS for clean Ru(0001) (bottom trace), and after emersion at 0.25 V vs. Ag/AgCl (top trace) in a solution of 0.005 M Cu(ClO4)2/0.1 M HClO4. tron line (932.7 eV for 2p3/2 and 952.4 eV for 2p1/2), indicative of adsorbed Cu(II) layer formation [32 –34]. A 2.1 eV FWHM at 932.7 eV indicates the presence of multiple Cu electronic states, since clean metallic Cu yields a Cu(2p3/2) transition with a FWHM of only 1.5 eV under these experimental conditions. The O(1s) feature at 530.2 eV (Fig. 4b, upper trace) is attributable to CuO [29], which is consistent with the Cu(II)related features observed in the corresponding Cu(2p) spectrum (Fig. 4d, upper trace). The intensity ratio of O(1s) (532.3 eV)/ Cl(2p) (207.5 eV) feature is about 7, larger than the expected value of 4 for adsorbed ClO4. While this result is consistent with perchlorate ion dissociation, the comparison is complicated by the fact that the expected O(1s) binding energy for adsorbed perchlorate is 532.3 eV [30], very close to the value 532.4 eV for a surface hydroxyl species [20,27]. Although the presence of adsorbed H2O species at 533.6 eV is uncommon in UHV environment at room temperature [35], the H2O associated with a counter ionic species may be stabilized under UHV conditions [30]. Similar results were obtained on Ru(poly) as on Ru(0001). In addition, scanning the Ru(poly) electrode from OCP to 0.45 V prior to emersion produced Cu deposits with XPS spectra identical to those obtained by pulsing the Ru(0001) to 0.25 V for 5 s and emersed at that potential. Typical results are displayed in Fig. 5 for an Ru(poly) electrode in 0.005 M Cu(ClO4)2/0.1 M HClO4. The electrode was held at OCP initially and then scanned to 0.45 V vs. Ag/AgCl (scan speed = 20 mV/s) followed by emersion at that potential. The Cu(2p) spectra of the Ru(poly) emersed at 0.45 V are displayed in Fig. 5. The spectra were acquired at both normal take-off angle (Fig. 5, top) and grazing take-off angle of 60with respect to the surface normal (Fig. 5, bottom). The data in Fig. 5 indicate that the lower binding energy component of the Cu(2p3/2) feature displays greater relative intensity at normal incidence. In addition, the relative intensities of the satellite features to the main peaks are less at normal compared to grazing take-off angle. Since reducing the photoelectron takeoff angle reduces the average depth from which the XPS signal is obtained, the data in Fig. 5 indicate that Cu(II) is located primarily at the outer surface of the film. The Cu(2p3/2) core level signals can be fit with two components (each with 1.5 eV FWHM), at 932.6 eV and 934.7 eV, consistent with Cu(0) or Cu(I) [32], and Cu(II) [36] respectively. Since the XPS Cu(2p3/ 2) binding energy difference between Cu(0) and Cu(I) is < 0.2 eV [16], the X-ray excited Cu(L3VV) Auger spectrum was used to distinguish between Cu(0) and Cu(I) [29]. Both normal take-off angle (Fig. 5c) and grazing take-off angle measurements (Fig. 5d) yielded a Cu(L3VV) Auger lineshape with a single peak at 916.8 eV kinetic energy, indicating adsorbed Cu(I) [29,32,33,37], but providing no evidence for the presence of metallic Cu. 3.3. Iodine inhibition of Cl dissociation and Cu(II) formation In order to assess the effects of pre-adsorbed I on Cl/Cu interactions at the Ru electrode surface, a clean Ru(0001) electrode was polarized to 0.2 V vs. Ag/AgCl in 0.1 M HClO4 containing 5 mM KI for 40 min, followed by emersion at this potential and rinsing in deionized water. The I(3d 3/2) and Ru(3d) core level spectra before and after this experiment are shown in Fig. 6. The I coverage after emersion was calculated (Eq. (3)) to be 0.25 monolayers (ML), slightly less than the 0.32 ML coverage reported previously [20] for I 2 vapor reaction with an Ru(0001) surface under UHV conditions. Corresponding XPS data are shown in Fig. 6b, e. The Imodified Ru(0001) electrode was then immersed in 0.005 M 126 J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 (a) CuL3VV 2000 cps 2000 cpsc 2p1/2 Auger intensity XPS intensity (c) Cu 2p 2p3/2 2000 cps (b) Cu(I) (d) 2p3/2 2p1/2 975 960 945 930 Binding Energy (eV) 906 912 918 924 930 Kinetic Energy(eV) Fig. 5. Take-off angle resolved spectra for Cu(2p) on clean Ru(poly) after emersion at 0.45 V vs. Ag/AgCl from a 0.005 M Cu(ClO4)2/0.1 M HClO4 solution. (Bottom) XPS core level and Auger spectra acquired at grazing take-off angle. (Top) Spectra acquired at normal take-off angle. Cu(ClO4)2/0.1 M HClO4 solution. After CV was acquired, the electrode was pulsed for 5 s at 0.25 V vs. Ag/AgCl and emersed at that potential as a final step. Corresponding Ru(3d) and I(3d 5/2)XPS spectra are shown in Fig. 6c, f. With iodine modification, the CV (not shown) of I-modified Ru(0001) indicated energetically more favorable anodic process and more distinct copper deposition peak compared to the CV of clean Ru(0001) [20]. The absolute intensity of the iodine peak is not attenuated by the deposited Cu film after Cu deposition for 5 s at 0.25 V in the iodine-free 0.005 M Cu(ClO4)2/0.1 M (c) XPS intensity (f) Ru 3d Ru3d5/2 100000 cps 10000 cps I 3d5/2 (b) (d) (a) (e) 625 620 615 Binding Energy (eV) 610 290 285 280 275 Binding Energy (eV) Fig. 6. I and Ru XPS data for I/Ru(0001) after iodine adsorption and after emersion at 0.25 V vs. Ag/AgCl from a 0.005 M Cu(ClO4)2/0.1 M HClO4; I(3d 5/2) spectra obtained before immersion in KI solution, after immersion in KI solution, and after Cu electrodeposition, respectively (a – c); corresponding Ru(3d) spectra (d – f). HClO4 (Fig. 6b, c). The I(3d 5/2) XPS spectrum obtained after pulse deposition (Fig. 6c) is well fit by a single peak with FWHM of 1.6 eV at 619.7 eV binding energy with a small shoulder at higher binding energy [16,31], in agreement with published values [38,39]. In those reports, the binding energy of molecular iodine and chemisorbed iodine on Ag were assigned to 619.9 eV and 619.2 eV correspondingly. The binding energy at 619.7 eV for chemisorbed iodine in our study demonstrates partially charge transfer between adsorbed iodine atoms and substrate. On the contrary, the I(3d 5/2) core-level spectrum after polarizing in iodide containing solution (Fig. 6b) is broader and of less intensity than that after subsequent CV and current transient experiment in iodide free 0.005 M Cu(ClO4)2/0.1 M HClO4 solution (Fig. 6c). This result suggests that a variety of bonding states of iodine to Ru(0001) exist after polarization in and emersion from iodide-containing solution. The increase of the absolute I(3d 5/2) peak intensity after Cu pulse deposition (Fig. 6b and c) is <8%, which indicates that the total amount of iodine remained constant before and after pulse deposition (chemisorbed iodine remains at the surface of the growing Cu film) and is consistent with previously reported results [20]. Lack of K+ XPS signal (not shown) also indicates that iodide anions in solution oxidized to chemisorbed iodine and partially bonded to Ru(0001) surface. Cu deposition under potentiostatic conditions results in a 17% decrease in Ru(3d 5/2) intensity (Fig. 6e, f). The total amount of Cu reduced, determined by integrating the charge in the current-time transient experiment (not shown) and assuming 100% efficiency in Cu+ 2 reduction, is 7.4 1015 Cu atoms (2.3 10 3 Coulomb), or ¨ 4.6 ML. This corresponds to an average Cu overlayer thickness of 12 Å, assuming a Cu covalent diameter of 2.7 Å. Assuming the attenuation of Ru(3d 5/2) after current-time transient experiment is due to Cu deposition, an estimation of the Cu average thickness from the J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 XPS data (Eq. (1)) yields a value of only 4 Å. A disagreement between the chronoamperometry and XPS-derived estimates of the amount of Cu deposited suggests that either the chronoamperometry is affected by side reactions, and/or that the Cu is not being deposited uniformly on the surface. The effects of pre-adsorbed I on Cu electrodeposition are displayed in Fig. 7, in which Ru(3d), O(1s), Cl(2p), and Cu(2p) core level spectra are compared for clean and Imodified Ru(0001) after 5 s polarization and emersion at 0.25 V in 0.1 M HClO4/0.005 M Cu(ClO4)2 solution (the core level spectra for the unmodified electrode are the same as in Fig. 4). The total average overlayer thickness – derived from attenuation of the Ru(3d 5/2) intensity (Fig. 7a) – is estimated (Eq. (1)) to be 7 Å for I –Ru(0001) compared to 10 Å for clean Ru(0001). The total O(1s) and Cl(2p) intensities are greatly reduced on I –Ru(0001) compared to the unmodified electrode (Fig. 7b, c). The O(1s) spectra for both clean and I pre-adsorbed Ru(0001) can be well fit with three components with FWHM of 1.7 eV at binding energies of 530.2 eV, 532.3 eV, and 533.6 eV, consistent with metal oxide [20,29], adsorbed hydroxide overlapped or adsorbed perchloric species [20,30], and adsorbed water [16,30], respectively. The O(1s) component at 530.2 eV is clearly present after deposition on clean Ru(0001) surface but is of much less intensity following deposition on I – Ru(0001). This is consistent with a previous report [20] indicating that an I adlayer hinders oxide formation on Ru(0001) and Ru(poly), but not the formation of surface OH or O species. Assuming the quantity of surface OH species is the same on both electrodes, after subtracting the intensity due to OH from O(1s) intensity at 532.3 eV for clean Ru(0001) electrode, the O(1s) (532.3 eV)/Cl(2p) (207.5 eV) on clean Ru(0001) ratio is 4. The greatly reduced intensity of the central O(1s) component at 532.3 eV on the I-modified electrode (Fig. 7b) is also consistent with the greatly reduced levels of adsorbed perchlorate and complete absence of observable Cl species (Fig. 7c) on the I-modified surface. The data in Fig. 7b, c indicate that the presence of pre-adsorbed I inhibits adsorption and dissociation of perchlorate species on the Ru electrode surface. Comparison of the Cu(2p) spectra for the two surfaces (Fig. 7d) indicates the absence of observable amounts of Cu(II) species on the I – Ru(0001) electrode surface. Inspection of the corresponding Cu(L3VV) Auger spectra (Fig. 8) indicates that Cu is present on the I –Ru(0001) surface as Cu(0). The data in Figs. 7 and 8 indicate that the presence of pre-adsorbed I inhibits adsorption and dissociation of perchlorate species on the Ru surface, and also enhances the deposition of metallic Cu. In order to test whether the formation of Cu(I) or Cu(II) species on the unmodified Ru surface was specifically related to the presence of adsorbed Cl (Cla), deposition experiments were carried out with an unmodified Ru(poly) electrode in a sulfuric acid solution with the same cupric ion concentration (0.005 M CuSO4/0.05 M H2SO4). One solution contained 0.001 M NaCl, the other had no other additives. In both cases, the UHV cleaned Ru(poly) were held at OCP initially, and then scanned to 0.45 V vs. Ag/AgCl (scan speed = 20 mV/s), followed by emersion at that potential. The XPS core level and Cu(LVV) Auger spectra acquired after emersion at 0.45 V vs. Ag/AgCl from 0.005 M CuSO4 containing 0.05 M H2SO4 with and without NaCl are compared in Fig. 9. The presence of adsorbed Cl is clearly indicated (Fig. 9c) for the sample emersed from the Clcontaining solution. The Cu(L3VV) Auger lineshape displayed in Fig. 9f shows the kinetic energies at 918.4 eV for the electrodes emersed from Cl containing and Cl free solution, (b) Ru3d -0.25 V 5s clean Ru(0001) metal oxide H2Oads -0.25 V 5s Ru(0001)/Iodine 288 276 282 540 Binding Energy (eV) OHads/ClO4 534 528 522 Binding Energy (eV) (d) Cl2p Cu2p 13000 cps -0.25 V 5s clean Ru(0001) 3000 cps XPS intensity (c) O1s 25000 cps 60000 cps XPS intensity (a) 127 -0.25 V 5s Ru(0001)/Iodine 216 210 204 198 Binding Energy (eV) 975 960 945 930 Binding Energy (eV) Fig. 7. Ru, Cl, O and Cu XPS for clean, and iodine modified Ru(0001) after emersion at 0.25 V in 0.005 M Cu(ClO4)2/0.1 M HClO4. 128 J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 solution or Cla at the electrode surface is not sufficient to induce the formation of oxidized Cu. CuL3VV (a) Cu(I) 4. Discussion (b) Cu(0) 3000 cps Auger intensity Clean Ru(0001) Iodine-modified Ru(0001) 906 912 918 924 930 Kinetic Energy (eV) Fig. 8. X-ray excited Cu(L3VV) Auger spectra for clean (top trace), and iodinemodified Ru(0001) (bottom trace) after polarization at 0.25 V for 5 s followed by emersion in 0.005 M Cu(ClO4)2/0.1 M HClO4. which indicates the formation of Cu(0) [40] on the Ru(poly) in the presence of Cl. Subsequent XPS depth profile analysis (not shown) demonstrated that impurities of Cl, O, and S decreased dramatically for the Ru(poly) emersed from NaCl containing electrolyte after brief Ar ion sputtering (3.5 kV beam voltage, 25 mA emission current) indicating that the impurities were located at the surface of the Cu film. The data in Fig. 9, therefore, indicate that the presence of Cl in The dissociation and adsorption of perchlorate anions at the Ru electrode surface has been previously reported [7]. XPS data (Fig. 2) demonstrate that the potential cycling of the Ru electrode in Cu+ 2-containing perchloric acid solution and emersion at 0.36V (OCP) results in no observable Cu and insignificant amounts of perchlorate species remaining on the surface. At more cathodic potentials, however, perchlorate adsorption and dissociation are observed (Fig. 4) together with the formation of a Cu(II) surface species (Fig. 5) and Cu(I) formed underneath. The presence of pre-adsorbed I blocks perchlorate adsorption/dissociation, and enhances the formation of metallic Cu during electrodeposition (Fig. 7). In the absence of surface I, the presence of Cl in sulfuric acid electrolyte does not lead to the formation of an oxidized Cu deposit (Fig. 9). These data therefore indicate that (a) preadsorbed I inhibits perchlorate dissociation on the Ru electrode surface, and (b) both perchlorate and chloride species are required to form an insoluble Cu(II) surface film during Cu electrodeposition. An interesting question is the origin of the insoluble Cu(II) film observed for deposition on clean Ru in perchloric acid, and the fact that the substrate is largely or completely Cu(I) in nature (Figs. 4, 5). The fact that Cu(II) formation is only Ru 3d (a) 30000 20000 10000 0 288 282 100000 XPS intensity (cps) XPS intensity (cps) 40000 80000 (b) 60000 2p3/2 2p1/2 40000 20000 0 970 276 Binding Energy (eV) 1200 Cl2p (c) 900 600 300 0 30000 -300 215 210 205 200 (e) S2p 3000 2000 1000 0 174 168 162 Binding Energy (eV) 930 O1s 10000 0 535 530 525 Binding Energy (eV) 4000 -1000 940 (d) -1000 540 195 156 Auger intensity (cps) XPS intensity (cps) 5000 950 20000 Binding Energy (eV) 6000 960 Binding Energy (eV) XPS intensity (cps) XPS intensity (cps) 1500 Cu2p 40000 (f) CuL3VV 32000 24000 16000 8000 0 906 912 918 924 930 Kinetic Energy (eV) Fig. 9. XPS for Ru(poly) emersed at 0.45 V from 0.005 M CuSO4/0.05 M H2SO4 solution with 0.001 M NaCl (solid line) and without NaCl (dotted line). J. Lei et al. / Thin Solid Films 497 (2006) 121 – 129 observed in the presence of both perchlorate and chloride species suggests that Cu ions reduced at the Ru electrode abstract an adsorbed chloride species, forming Cu(I). Reaction with perchlorate species, either adsorbed or from solution, could then yield a Cu(II)(Cl)(ClO4) complex. The XPS data and the fact that Cu continues to be deposited indicate that Cu deposition occurs underneath the Cu(II) film. One possible way this might happen would be for Cu deposition to occur in a spatially non-uniform manner, allowing continued abstraction of adsorbed Cl from the Ru substrate. The data here do indicate that the Cu electrodeposition on Ru in perchloric electrolytes poses complications, and that sulfuric acid is a better choice for the deposition of metallic Cu. The data also indicate that a pre-adsorbed layer of iodine will protect the Ru electrode surface from perchlorate adsorption and dissociation to form adsorbed Cl. 5. Conclusion In summary, the dissociation of perchlorate species at cathodic potential on Ru(0001) and Ru(poly) leads to Cu(II) and Cu(I) formation. Iodine can be chemisorbed on Ru(0001) by polarizing the electrode in acidic iodide containing solution, and the subsequent Cu deposition on I-modified Ru at cathodic potential in perchlorate bath yields Cu(0) while inhibiting perchlorate reaction and dissociation at the electrode surface. Chemisorbed iodine remains at the surface of the growing Cu film after pulse deposition in iodide free 0.005 M Cu(ClO4)2/ 0.1 M HClO4 electrolyte. Cu(II) formation occurs only in the presence of both Cl and perchlorate. The presence of Cl alone (e.g., as an additive in a sulfuric acid bath) results in the deposition of metallic Cu. Acknowledgements This work was supported by a Novellus/Semiconductor Research Corporation Customized Research project, and by the Robert Welch Foundation under Grant no. B-1356. References [1] O. Chyan, T.N. Arunagiri, T. 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