Product Safety Group 1201 South Second Street Milwaukee, WI USA 53204 [email protected] PRODUCT NOTICE Notice of Potential Product Concern Rockwell Automation issues a Product Notice when it identifies a product(s) anomaly that may cause commercial or customer satisfaction concerns. Bulletin 1444 Dynamic Measurement Module Incorrect Mating Connector Pin Number Labels Reference: 2015-12-002 Date: December 2015 This Product Notice informs you of a potential anomaly that exists with the 1444-DYN04-01RA Dynamic Measurement Module. Pin identification labels may have been incorrectly installed that may cause the mating connectors to be interchanged. Attempts to force the wrong connectors onto the product will result in damage to the connector keys and incorrect product wiring. Incorrectly wired product will not operate. PRODUCT NOTICE Page 2 of 9 – Product Identification – The affected products are 1444-DYN04-01RA Dynamic Measurement Modules manufactured from October 1, 2015 (date code 2015/10/01), through November 25, 2015 (date code 2015/11/25). Affected product may be identified by the catalog number and the manufacturing date code on the product nameplate on the back side of the product. The catalog number is located in the CAT field and the date code is located in the DATE field, and will be of the format YYYY/MM/DD, where YYYY is the year, MM is the month code, and DD is the day of the month. Unopened product may be identified by the catalog number and manufacturing date code on the product carton label. The catalog number is located in the CAT field, located above the bar code, and the date code is located in the DATE field, located in the bottom right corner. Upper module connector Lower module connector Affected product will have the mating connector labels reversed. Correct product will have a label numbered 1 through 16 on the lower module connector (side with the BNC connectors) and a label numbered 33 through 48 on the upper module connector (side opposite the BNC connectors). Incorrect product will have the labels reversed, with 33 through 48 on the lower module connector and 1 through 16 on the upper module connector. PRODUCT NOTICE Page 3 of 9 – Description – A potential anomaly exists with the 1444-DYN04-01RA Dynamic Measurement Module. Pin identification labels may have been incorrectly installed that may cause the mating connectors to be interchanged. Attempts to force the wrong connectors onto the product will result in damage to the connector keys and incorrect product wiring. Incorrectly wired product will not operate. – Temporary Workarounds – The functionality of the product is not affected. Customers should refer to the product User Manual, publication number 1444-UM001B, to ensure proper mating of the product connectors to the product. Connectors are keyed to prevent incorrect assembly. Do not attempt to defeat the keying features by removing the keys or using excessive force to install the connector. The user manual is available for download from the Rockwell Automation Literature Library at http://literature.rockwellautomation.com/idc/groups/literature/documents/um/1444-um001_-en-p.pdf. – Correction – ATTENTION: Only persons skilled in the maintenance of industrial control and electrical equipment should attempt to perform the following remediation actions. Failure to follow industry standard safety procedures, including Lock-Out / Tag-Out (LOTO) and use of appropriate levels of personal protective equipment (PPE), may result in harm to personnel or loss of equipment. Correction of this anomaly requires replacement of the connector number labels. Customers receiving this notification through postal mail will receive a number of labels equal to the number of potentially affected product shipped, based on Rockwell Automation shipment and sales records. Verify that your modules are affected as described in the Product Identification section of this document before performing remediation actions. Refer to Appendix B of this document for installation instructions. Customers are encouraged to perform the label replacement remediation on site. If desired, you may return product through your Rockwell Automation Distributor or local Rockwell Automation Sales Office for replacement. Unopened product should be returned with the carton seals intact. If you believe you have affected product but have not received replacement labels, contact Rockwell Automation Technical Support and reference this Product Notice PN 2015-12-002 to request additional labels. – Requested Customer Action – Rockwell Automation requests you take the following actions: Check if you have a product affected by this Product Notice. Refer to the Product Identification and Description sections of this document for product identification assistance. If applicable, contact your local Rockwell Automation Distributor or Sales Office for replacement using the standard quality return processes. Make sure to reference this Product Notice when requesting replacement PRODUCT NOTICE Page 4 of 9 product. Rockwell Automation will accept requests for repair (where applicable) or replacement product for a period of 18 months from the initial publication of this Product Notice PN 2015-12-002. All returns should be over packed to prevent shipping damage during transit. Continue to check incoming shipments for potentially affected product. Product in transit or in non-Rockwell Automation inventory may continue to contain potentially affected product for a period of time after the publication of this document. If you need additional assistance, please contact Rockwell Automation Technical Support. See Appendix A for local telephone numbers. Customers without TechConnect contracts should reference this Product Notice when calling. Customers with TechConnect contracts may be able to chat online with support representatives. Reference this Product Notice when connected to a support engineer. The most current version of this Product Notice is posted on the Rockwell Automation Support Center, http://www.rockwellautomation.com/knowledgebase, as ID number 751787. Additional languages may also be available at the end of this article attached as downloadable PDF documents. Customers using the Rockwell Automation Support Center in a non-English language should search for the document by the article ID number listed above. The resulting article ID for non-English postings may be different than the listed article ID number. If this Product Notice does not affect you because you do not have the products any longer, or if you are a Distributor, Rockwell Automation asks that you forward a copy of this notice, with any identifying documentation, immediately to the person or company that now has the product. We also ask that you contact Rockwell Automation Technical Support and provide the location of the affected units. We appreciate your immediate cooperation. If you have any questions, please contact us. Sincerely, ROCKWELL AUTOMATION You can register for Automatic Product Safety Advisories and Product Notices from Rockwell Automation by email. Go to the Support web page at http://www.rockwellautomation.com/support and click the Visit the Technical Support Center link. Sign in with your Tech Connect Account or free Rockwell Automation Member Account and you can subscribe to important product updates, including Product Safety Advisories and Product Notices. PRODUCT NOTICE Page 5 of 9 Appendix A Regional Technical Support Information The following list can help you to contact the correct technical support center for your location. If your country is not listed, you can find a customer support number for your location on http://www.rockwellautomation.com/support/ by clicking Get Support Now, selecting your country, and clicking the Phone/OnSite Support tab. Region / Country Asia/Pacific Australia China Hong Kong India Japan Korea Malaysia New Zealand Taiwan Thailand Caribbean All Countries Central America Argentina Belize Bolivia Brazil Chile Colombia Costa Rica Ecuador El Salvador Guatemala Honduras Mexico Nicaragua Panama Paraguay Peru Suriname Uruguay Venezuela Phone Number ( ) International Code 1 800 762 593 400 620 6620 +852 2887 4666 1 800 2000 121 03 3206 2785 (82) 2 2188 4400 1 800 80 4851 0800 27 27 25 080 902 0908 (66) 2936 1500 Region / Country Europe Austria Belgium Czech Republic Denmark Finland France Germany Hungary Ireland Italy (Brescia, Milano e Padova) Italy (Bologna,Firenze,Napoli, Roma e Torino) (1) 440 646 3650 800.666.0320 (1) 440 646 3650 (54) 800 10 0632 (55) 11 5189 9500 800.53.0012 01.800.700.2107 0800.013.1215 58.212.949.0611 (52) 55 5246 2010 (52) 55 5246 2010 (52) 55 5246 2010 001.888.365.8677 (52) 55 5246 2010 001.800.203.3475 (54) 11 5554 4000 0800.535.36 (1) 440 646 3650 (54) 11 5554 4000 800.1.00.3062 Morocco Netherlands Poland Portugal Slovakia Spain Sweden Switzerland (German) Switzerland (French) Switzerland (Italian) United Kingdom North America Canada United States If you have a TechConnect Contract, please use the telephone number supplied to you with the contract. Phone Number ( ) International Code (49) 211 41553 664 (32) 2 716 8411 (420) 28401 5911 (45) 43 466 006 (358) 958 447 419 (33) 825303132 (49) 211 41553 664 (420) 28401 5911 (44) 01908 635245 (39) 199 11 99 00 (39) 199 11 99 22 (33) 825303132 (31) 10 266 55 80 (48) 22 32 60 707 (1) 440 646 3223 (420) 284015911 (34) 902 30 93 30 (46) 46 19 93 91 (41) 0844 84 84 11 (41) 0844 84 84 12 (41) 0844 84 84 13 (44) 01908 635245 (1) 440-646-3223 (1) 440-646-3223 PRODUCT NOTICE Page 6 of 9 Appendix B Label Replacement Instructions A “Label Kit” will have been provided for each potentially affected module shipped to you. The kit includes a single sheet with all of the labels used on the module. Only the connector header labels will be used. Once the replacement labels are available, follow the additional steps to remove the existing labels, replace the labels and verify that they were correctly installed. ATTENTION: Only persons skilled in the maintenance of industrial control and electrical equipment should attempt to perform the following remediation actions. Failure to follow industry standard safety procedures, including Lock-Out / Tag-Out (LOTO) and use of appropriate levels of personal protective equipment (PPE), may result in harm to personnel or loss of equipment. Identify Replacement Labels On label set locate the 1 thru 16 label and the 33 thru 48 label (shown in RED outlined box above). Discard the 0 thru 3 BNC label and the 2 thru 1 bowtie label. PRODUCT NOTICE Page 7 of 9 Important - Power must be removed from the product before attempting the following remediation actions. Failure to remove power may result in product damage or injury to personnel. Remove Incorrect Labels Remove incorrect labels from J6 & J7 connectors. Lift either corner of label to get started, then peel old label out of the label recess and discard. Repeat on remaining connector label. When removed, the label recesses should be clear of residual label material and adhesive. PRODUCT NOTICE Page 8 of 9 Apply Correct Labels Start applying new 1 thru 16 label on the J6 connector (on side of assembly containing the BNC connectors) maintaining alignment with recessed pocket of the connector as shown above. Continue pressing new label into the recess maintaining alignment. Complete installation by pressing the remaining portion of the label into place. Start applying new 33 thru 48 label on J7 connector (on side OPPOSITE the BNC connectors) maintaining alignment with recessed pocket of the connector as shown above. Continue pressing new label into the recess maintaining alignment. Complete installation by pressing the remaining portion of the label into place. PRODUCT NOTICE Page 9 of 9 Verify Proper Labeling Verify 1 thru 16 label on J6 connector (On side of assembly containing the BNC connectors). Verify 33 thru 48 label on J7 connector (On side OPPOSITE the BNC connectors).
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