Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Intent Description Description Use Storage Spill Disposal Hazard First aid Technical 1.Intent This laboratory technique describes the processes for use, storage, spill resolution and disposal for acetone. The technique also provides information on fire, explosion and hazards as well as first aid treatment. 2. Product description Acetone is a Class 3: Flammable Liquid and has damaging properties as follows: Acetone toxicity information Inhalation May cause irritation to the mucous membrane and upper airways, especially where vapours or mists are generated. Symptoms include sneezing, coughing, wheezing, drowsiness, shortness of breath, headache, dizziness, nausea and vomiting. Ingestion Ingestion of this product may irritate the gastric tract causing nausea and vomiting. Skin May cause redness, itching and irritation. Prolonged contact with skin may cause blistering, and repeated contact may have a defatting effect causing dryness and cracking. Eye Irritating to eyes. On eye contact, acetone will cause tearing, stinging, blurred vision, and redness. Chronic Effects Repeated or prolonged skin contact can cause severe irritation or dermatitis. Contact with this product over long periods can aggravate pre-existing medical conditions. Use of alcoholic beverages enhances toxic effects. Exposure may increase the toxic potential of chlorinated hydrocarbons, such as chloroform, trichloroethane. E LL U Issue date: November 2011 D RO T N PY O O NC C page 1 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Spill Disposal Hazard First aid Technical 3. Use of acetone 3.1 Mandatory PPE When handling acetone, utilise the following mandatory PPE: • Long-sleeved 100% cotton shirt and full-length 100% cotton trousers. For additional protection, a knee-length 100% cotton laboratory coat (with long sleeves which clip at the wrist) can also be worn. • Nitrile or super nitrile gloves. • Eye Protection: either safety glasses, spectacles, goggles or face shield (complying with AS 1337). • Enclosed safety shoes (complying with AS 2210). Figure 1: Person wearing appropriate PPE E LL U Issue date: November 2011 D RO T N PY O O NC C page 2 of 15 3.2Precautions When handling acetone: • It is advisable to apply a barrier cream to the hands prior to use. • Always have at least one other person present in the laboratory. • Keep containers closed and in an upright position when not in use. • Drums in bulk storage may be stored horizontally. • Keep containers away from sources of heat (including hot plates, Bunsen burners, ovens and sunlight) except when heating for testing purposes. • Exercise caution when opening containers, as contents may be under pressure. • Use only in a well ventilated area. • Ensure there is a supply of water readily available. • Maintain a high level of personal hygiene when using acetone by always washing hands before eating, drinking, smoking or using toilet facilities. • It is advisable to apply a moisturiser after washing hands. 3.3Decanting When decanting acetone, the following must be observed: • Decanting must be carried out in a well ventilated area (do not inhale vapours). • Decanted aliquots can be stored in small safety drums, wash bottles or reagent bottles. Never return decanted aliquots to the supply container. • Dispose of unused aliquots in an appropriate manner (see Section 6: Disposal). • Before decanting from one metal container to another metal container, connect an earthing strap between the containers or have one or both of the containers connected to an earthing rod. E LL U Issue date: November 2011 D RO T N PY O O NC C page 3 of 15 Video 1: Decanting Figure 2: Earthing strap 3.4Labelling Containers must be appropriately labelled. Containers with capacity larger than 500 mL: E LL D RO T Figure 3: Labelling on reagent container >500 mL N PY O C CO N U Issue date: November 2011 page 4 of 15 Labels on containers require the following information: • Product and chemical name. • Dangerous goods class (e.g. Class 3: Flammable Liquid). • United Nations (UN 1090) Number. • Ingredients and formulation details where relevant. • Risk phrases. • Safety phrases. • First aid procedures. • Emergency procedures. • Details of manufacturer or importer. • Reference to MSDS. Wash bottles or reagent bottles with capacity 500 mL or smaller: Labels on containers require the product and chemical name. Figure 4: Labelling on reagent bottle <500 mL 3.5 Carrying acetone Acetone containers are to be transferred as follows: • Wash bottles may be transferred by hand. • Reagent bottles must be transferred using laboratory carriers. • Containers with a mass of 20 kg or larger must be transferred using a trolley. E LL U Issue date: November 2011 D RO T N PY O O NC C page 5 of 15 Figure 5: Carrying apparatus E LL U Issue date: November 2011 D RO T N PY O O NC C page 6 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Storage Spill Disposal Hazard First aid Technical 4. Storage of acetone To prevent injury to personnel, damage to equipment and to meet legislative storage requirements, acetone is to be stored as follows: 4.1 Storage general Acetone, being a flammable liquid is to be stored as follows: • Monitor containers for deficiencies such as damage or leaks on a monthly basis. • Store in an approved container with appropriate labelling. • Store containers in an upright position. Drums in bulk storage may be stored horizontally. • Keep containers tightly closed when not in use and protected against physical damage. • Never store with food, beverages or food packaging. Acetone cannot be stored with any of the following substances: Class Definition Chemicals included in this class 1 Explosives – 2.1 Flammable Gases Liquid Petroleum gas, Dymark Spray and Mark Aerosol (paint), Hydrogen (compressed). 2.3 Toxic Gases – 4.2 Spontaneously Combustible Substances Activated Charcoal. 4.3 Dangerous When Wet Substances – 5.1 Oxidising Agents Ammonium Nitrate, Hydrogen Peroxide, Perchloric Acid, Silver Nitrate, Potassium Permanganate, Chromic Acid. 5.2 Organic Peroxides – E LL U Issue date: November 2011 D RO T N PY O O NC C page 7 of 15 Class Definition Chemicals included in this class 6 Toxic Substances (Where toxic substances are cyanides and corrosives are acids) Ammonium Oxalate, Mercuric Iodide, Phenol crystals and solution, Barium Chloride (6.1), Chloroform (6.1), Methyl Orange (6.1), Potassium Chromate (6.1), Trichloroethylene (6.1). 7 Radioactive Substances Americium/Beryllium, Cesium. 9 Miscellaneous Dangerous Goods Lead (metal plate), Magnesium (tooling plate/slab). 4.2 Laboratory storage • For quantities of 20 litres or less, store in a bunded, vented flammable liquid storage cabinet (complying with AS 1940). • Storage cabinets must be located away from sources of heat such as hot plates, Bunsen burners, ovens and sunlight. • Have appropriate fire extinguishers available near any storage area. Suitable extinguishers include water fog, carbon dioxide, dry chemical or alcohol foam. 4.3 Bulk storage • For bulk storage e.g. 200 litre drums, store in a secure, well ventilated, bunded storage area. • Have appropriate fire extinguishers in and near any bulk storage area. Suitable extinguishers include water fog, carbon dioxide, dry chemical or alcohol foam. E LL U Issue date: November 2011 D RO T N PY O O NC C page 8 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Spill Spill Disposal Hazard First aid Technical 5. Spill resolution Spills or leaks of acetone must be cleaned up immediately. 5.1 Mandatory PPE • Long-sleeved 100% cotton shirt and full-length 100% cotton trousers. For additional protection, a knee-length 100% cotton laboratory coat (with long sleeves which clip at the wrist) can also be worn. • Respiratory Equipment eg. Half-Face Filter Respirator Class A1P2 (complying with AS/ NZS 1715)for spills in excess of 2 litres. • Nitrile or super nitrile gloves. • Eye protection: either safety glasses, spectacles, goggles or face shield (complying with AS 1337). • Enclosed safety shoes (complying with AS 2210). 5.2 Immediate action • Stop any leak if safe to do so. • Evacuate all unnecessary personnel. • Turn off all sources of heat. • Keep combustible materials away from the immediate area of the spill. • Turn off air conditioning (if possible). • Open windows and doors to increase ventilation (if possible). • Use a water spray to prevent vapours from entering the atmosphere. • Inform the local water authority or Environmental Protection Agency (EPA) if contamination of sewers or waterways occurs. E LL U Issue date: November 2011 D RO T N PY O O NC C page 9 of 15 Video 2: Spill procedures 5.3 Clean up • Cover the spill with absorbent material such as Chemsorb, Bentonite or Vermicullite until all the fluid has been absorbed. • Place the contaminated absorbent material in a closed fume cupboard free from any heat source and allow the solvent to evaporate using the air from the exhaust system. • Once the contaminated absorbent material is dry, place it into a plastic bag and seal with a cable tie for subsequent disposal (see Section 6: Disposal). • Ventilate the spill site to evaporate any remaining liquid and dispel vapours. E LL U Issue date: November 2011 D RO T N PY O O NC C page 10 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Spill Disposal Disposal Hazard First aid Technical 6.Disposal 6.1Pre-Treatment • Empty acetone containers (including 200 L drums) should be thoroughly washed out with water. The washings are to be absorbed by an inert absorbent such as Chemsorb, Bentonite or Vermiculite. • Labels on empty supply containers must be removed or fully obliterated. 6.2 Disposal method The washings, containers and absorbent material can be disposed of as follows: • Absorbent material contaminated by washings is placed in a closed fume cupboard free from any heat source and the solvent is allowed to evaporate using the air from the exhaust system, until the absorbent material is dry. • Washed out supply drums can be recycled. • Supply containers and degraded wash bottles must be placed in general waste. • Contaminated dry absorbent material (in a sealed plastic bag) can be disposed of in general waste. E LL U Issue date: November 2011 D RO T N PY O O NC C page 11 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Spill Disposal Hazard First aid Technical 7. Fire and explosion hazard information In case of fire with acetone present: • Suitable Extinguishing Media: Use water fog, carbon dioxide, dry chemical or alcohol foam. • Hazards from Combustion Products: Carbon dioxide and carbon monoxide. • Specific Methods: Use water spray to keep fire-exposed containers cool. • Specific Hazards: This product is extremely flammable. Vapours are heavier than air and will ‘travel’ to low-level areas e.g. sumps, drains, etc. and flashback. Precautions should be taken to eliminate the build up of explosive mixtures. • Unsuitable Extinguishing Media: The fire could easily be spread by the use of water in the area where the water could not be contained. Water may be ineffective in fighting the fire. E LL U Issue date: November 2011 D RO T N PY O O NC C page 12 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Spill Disposal Hazard First First aid aid Technical 8. First aid procedures In case of exposure with acetone: • Inhalation: Remove the source of contamination or move the victim to fresh air – avoid becoming a casualty. Ensure airways are clear and have a qualified person give oxygen through a face mask if breathing is difficult. SEEK MEDICAL ATTENTION. • Ingestion: Do NOT induce vomiting. Wash out mouth with water. SEEK MEDICAL ATTENTION. • Skin: Wash affected area thoroughly with soap and water. Remove contaminated clothing and wash before re-use or discard. SEEK MEDICAL ATTENTION. • Eye: If in contact with the eye(s), hold eyelids apart and flush the eye continuously with running water. Take care not to wash contaminated water into the non-affected eye. Continue flushing for at least 15 minutes or until advised to stop by the Poisons Information Centre or a doctor. SEEK MEDICAL ATTENTION IMMEDIATLEY. • First Aid Facilities Required: Eye wash station, safety shower and normal washroom facilities. • Advice to Doctor: Treat symptomatically. For advice call the Poisons Information Centre below. Emergency contacts • Poisons Information Centre: 131 126 • Australian Emergency Services: 000 E LL U Issue date: November 2011 D RO T N PY O O NC C page 13 of 15 Laboratory Chemical Handling Manual Safe Handling & Storage of Acetone METHOD C301 Intent Description Use Storage Spill Disposal Hazard Technical Technical First aid 9. Technical information Figure 6: Acetone Acetone chemical and physical information Molecular Formula C 3H 6O Appearance Colourless liquid (white snow-like form when solid). Melting Point -94.9 °C Boiling Point 56.53 °C Solubility in Water Soluble. Specific Gravity 0.791 Flash Point -20 °C Stability Stable under recommended storage conditions. Incompatible Materials Strong oxidising agents, strong acids. Hazardous Decomposition Products Carbon monoxide and carbon dioxide. E LL U Issue date: November 2011 D RO T N PY O O NC C page 14 of 15 Acetone chemical and physical information Hazardous Reactions Reacts violently with bromoform and chloroform in the presence of alkalis or in contact with alkaline surfaces. Decomposes violently in contact with nitric/sulfuric acid mixtures. Can react violently with oxidising. Hazardous Polymerisation Will not occur. The following controls are used by TMR to minimise risks when handling acetone: Current Transport and Main Roads controls Engineering Controls / Ventilation Fume Cupboard complying with AS 1807 and AS 2243. Safe Work Procedures As per this technique/MSDS. First Aid Facilities Eyewash station, safety shower, and normal washroom facilities. Spill Procedures Refer to Sections 5.2 and 5.3. Waste Disposal Procedures Waste (solvent) storage system, recycling by authorised agent. Refer to Section 6.2. Fire/Explosion Hazard Refer to Section 7. Administrative Controls Nil PPE Refer to Section 5.1. Emergency Procedures Phone 1800 638 556. Training Provided Assessed element of competency. Previous Monitoring Results Nil Storage & Handling Requirements Flammable Liquid Cabinet complying with AS 1940 and bulk store complying with this technique. Monitoring Required No Health Surveillance Required No E LL U Issue date: November 2011 D RO T N PY O O NC C page 15 of 15
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