Manual
for VELLO folding bikes
Version 1.0
VELLO™ BIKE
Mollardgasse 85a/1/87, 1060 Vienna, Austria
Contact: Tel: +43 699 8196 2014
Email: [email protected]
Website: http://vello.bike
Dear VELLO rider,
Congratulations on your decision to become a VELLO cyclist.
VELLO bike has been designed for a comfortable ride in the
city. It is hand-made, foldable and light. It includes high quality
components as well as various innovations and is constructed to
meet all kinds of urban transportation needs. All three VELLO
models are designed and developed by Valentin Vodev, a
renowned product designer from Austria. The bicycles are
assembled in Austria and tested by us prior to your delivery.
Please take some time and have a look at this manual, where
we have gathered important information for you. Read
carefully about the usage and assembling of VELLO, its
innovations and technology, care and maintenance procedures.
If you have any further questions, please do not hesitate to
contact either VELLO bike or your local dealer. You need
technical assistance or are unclear on the proper use? Let us
know. For additional information you can also visit the VELLO
website. Your safety and riding comfort is our priority.
Thank you and enjoy your VELLO ride!
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Contact:
Email: [email protected]
Tel: +43 699 8196 2014
Website: http://www.vello.bike/
N otice:
To ensure that every ride is a pleasure for you, please follow
the instructions of this manual or/and turn to your local dealer.
We will not take any responsibilities for damages or failures
due to accidents, misuse, abuse, neglect, or modification of the
frame or components.
Please pay special attention to the warning references marked
with
Cycling in the city can be dangerous. Please make sure that
you always ride with great care and in consideration of traffic
laws and regulations, so you do not endanger yourself or other
people. Respect the nature when you bike off-road and always
wear a helmet as well as clothes that are suitable for cycling.
For your safety we recommend bright and reflective clothing in
order to be seen by other road users. Check your bicycle
before every ride as shown on page 27 of this manual. Feel
confident with the brakes and the gears before you start going
fast or on roads with traffic. Adjust the handlebars and the
saddle correctly and use additional front and rear lights as well
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as reflectors when cycling in the dark. To be on the safe side,
we would also advise you to carry a pump, a patch and tool kit
with you and to have your bicycle serviced on a regular basis.
If children use the VELLO bike, it is the responsibility of the
parent or legal guardian to coach and instruct the proper and
safe usage of the bicycle.
WARNING:
The improper usage of your VELLO bike might lead
to dangerous accidents - Always use your VELLO
bike in accordance with the instructions of this
manual.
WARNING:
In case of an accident, always get your VELLO bike
checked and repaired by your retailer before your
next ride.
This manual applies only to the three VELLO bike models
Urbano, Rocky and Speedster.
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TABLE O F CO N TEN TS
1. FIRST STEPS ................................................... 7
1.1 G etting to know your VELLO.....................................7
1.2 Unpacking and assembling.......................................10
1.3 Unpacking and assembling the accessories.......17
1.4 Size adjustments...........................................................25
2. CHECK LIST BEFO RE EVERY RIDE .................... 27
3. RIDIN G THE VELLO ....................................... 30
3.1 Folding and unfolding the VELLO bike................30
3.2 Transporting VELLO .....................................................34
4. LEG AL REQ UIREM EN TS ................................. 35
5. IN N O VATIO N S ............................................ 36
5.1 M agnetic folding system ............................................36
5.2 Integrated safety lights..............................................36
5.3 Frame................................................................................39
6. O THER CO M PO N EN TS .................................. 39
6.1 Braking system..............................................................39
6.2 Pedals...............................................................................41
6.3 G ear system...................................................................41
6.4 W heels and tires..........................................................41
6.5 Q uick release................................................................43
6.6 Chain................................................................................43
7. ACCESSO RIES .............................................. 44
7.1 Front rack........................................................................44
7.2 Kickstand.........................................................................45
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7.3 Foldable mudguard.....................................................45
8. M AIN TEN AN CE ............................................ 45
9. TECHN ICAL DETAILS AN D TO RQ UE SETTIN G S .. 48
10. W ARRAN TY ............................................... 49
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1. FIRST STEPS
1.1 G etting to know your VELLO
All VELLO bike models integrate high-end components and
various specially developed innovations.
The models come with a magnetic release and suspension
folding mechanism, a light unisex chrome moly steel frame and
20-inch wheels. The front and rear lights are integrated into the
seat post clamps. A front rack and a folding mudguard can be
added optionally.
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VELLO bike
A. Magnet release and suspension,
1. Multi-speed gear set,
p. 36
p. 42
B. Integrated safety lights, p. 37
2. 20-inch wheels, p. 42
C. Anti-theft codification system
D. Unisex frame design, p. 39
3. Folding mudguard
(accessory)1 p. 46
4. Front rack (accessory)2
p. 45
E. Adjustable handlebar and seat
post height, p. 25
WARNING:
All VELLO bike models were designed for usage in
the city only and are not suited for extreme sports,
downhill, stunts and jumps or similar activities.
1
PleasenotethattheaccessorydoesnotcomeautomaticallywithalltheVELLOsand
needstobeorderedseparately.
2
PleasenotethattheaccessorydoesnotcomeautomaticallywithalltheVELLOsand
needstobeorderedseparately.
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The
VELLO
models
are
constructed
to
meet
differing
requirements of urban transportation needs and therefore uses
various components depending on your model.
VELLO Urbano
VELLO Urbano is a classic city bicycle with 8 speeds and
designed for usual cycling in the city. Moustache handlebar
with cushioned handgrips allows for a more upright and
relaxed riding.
VELLO Rocky
VELLO Rocky is designed for different city terrains and includes
high-end trekking bicycle components. It is equipped with 10
speeds and broad tires.
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VELLO Speedster
VELLO
Speedster
integrates
high-end
racing
bicycle
components. It is equipped with 10 speeds, drop handlebars
and narrow high-pressure tires for an aerodynamic riding
position and minimal rolling resistance.
1.2 Unpacking and assembling
VELLO bikes can be acquired by selected retailers or
purchased directly through the VELLO website: If you buy the
bicycle from one of our trusted retailers, it will already be
assembled and ready for use after individual size adjustments.
However, if you order a VELLO from our online shop, you will
receive a box that includes all of your model’s components. To
a great extent, the bicycle will already be assembled by us, but
there are a few more steps that you will need to take. To make
your VELLO bike ready to use follow the instructions in this
manual.
Nevertheless, this requires a certain degree of skills and
suitable tools. For your own safety, we recommend that you
take your VELLO bike and the VELLO manual to your local
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bicycle shop for the final assembly. VELLO will not take any
responsibilities for improper assembly and installation of parts
or accessories.
For assembly you will need:
ü A Stanley knife
ü Hex key: 6 mm (size)
ü Hex key: 8 mm (size)
ü Hex key: 4 mm (size) (for front carrier only)
ü Super glue (for kickstand only)
Step 1:
Open the box with the Stanley knife and take out the VELLO
bike and all bicycle components. Remove packaging and place
your VELLO bike on a clean floor in front of you. Attach the
handlebars and stem to the bicycle by carefully pushing the
stem riser into the frame. Lock the clamp lever with the palm of
your hand, so that you can only see the outside of the lever.
Ensure that the brake cables are not twisted or damaged.
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Step 2:
In order to mount the stem riser, remove the black rubber nub.
Once the stem riser is in place, put the rubber nub back on the
stem riser as shown on the pictures below.
Step 3:
Bring the handlebars in a 90-degree position to the wheels and
tighten the lower stem bolt first, then the upper stem bolt with a
6 mm hex key. Tighten it strongly but do not over-tighten the
bolts to avoid damages to the stem and handlebars. Please
note the recommended torque settings: 9–10 Nm (also to be
found on page 51).
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Step 4:
Attach the seat post and saddle to the bicycle frame. To do so,
open the clamp lever. If you want to open the quick release
even further, adjust the nut counterclockwise. Insert the seat
post into the frame and slide it down. To mount the seat post,
turn the adjustment nut clockwise while holding the lever with
your other hand. When the nut is tightened, lock the lever with
the palm of your hand, so you can only see the outside of the
clamp lever. Make sure that the nose of the saddle points
towards the handlebar stem.
Step 5:
Install the front wheel by connecting the fork with the axle.
Move the quick-release lever away from the wheel to open it.
Lift the bicycle and slide the axle into the dropouts of the fork.
Hold the lever with your right hand, while tightening the nut
with your left hand. Center the wheel rim in the fork and close
the lever. The lever should be parallel to the fork blade. Ensure
that the quick release lever is tightened. If not, adjust it by
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opening it and tightening the nut. Then connect the front brake
with the wheel. Squeeze the brake levers to ensure that they
are working properly.
Step 6:
Lift the bicycle and unfold it by pushing the rear wheel
backwards under the frame until it locks to the main frame.
Insert the axle of the rear wheel into the dropouts of the frame.
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Step 7:
Attach the rear wheel by opening the quick-release lever.
Tighten the nut while holding the lever until the nut is against
the frame dropout. Close the lever. The top of the lever should
point horizontally towards the bicycle. Connect the rear brakes
with the rear wheel. Squeeze the brake levers to ensure that
they are working properly.
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Step 8:
Install the pedals with a 8 mm hex key. Connect the right pedal
to the right crank and the left pedal to the left crank.
Step 9:
VELLO bike offers two Cateye® push-in lights that you will find
packed separately along in your VELLO package. Please follow
the Cateye® instructions for the lights. We will include two
CR2032x2 batteries. This is how you mount the front and back
safety lights.
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Step 10:
Once you have assembled your bike, pump the tires and check
that the brakes function properly. You can find the minimum
and maximum air pressure for your tire on the wall of your tire.
The values for the three different models are as follows:
Urbano: 2.5-4.5 BAR
Rocky: 5 BAR
Speedster: 6 BAR
Now you are set! Enjoy your ride!
1.3 Unpacking and assembling the accessories
The kickstand
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Take off the metal piece by holding the nut on one side and the
metal piece on the other and turning it clockwise until both the
metal piece and the screw connecting the metal piece to the
rear fork come out.
Loosen the nut by turning the lever clockwise until the piece can
be removed.
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Position the kickstand against the rear fork ensuring that the two
holes of the kickstand are aligned with the two holes of the rear
fork. Then place the lever piece back in place, but with the
kickstand attached to it.
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Tighten the nut while holding the lever until the nut is against
the frame dropout. Close the lever.
Place the screw that holds the metal piece in the original hole,
then put the super glue around the screw and place the metal
piece back in the original position and turn clockwise to fasten
it. Note that only one side of the metal piece fits in the screw.
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The three positions of the kickstand:
1- The kickstand in the unfolded positon
2 – The kickstand in the folded position
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3- The kickstand in the riding position
The front carrier
The front carrier comes with screws, small washers and plastic
tubes.
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Place the front carrier over the holes on the main frame of the
VELLO bike and fasten it by first placing the plastic tubes then
the screws with the small washers.
Use a 4 mm hex key to tighten the screws.
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1.4 Size adjustments
Take some time and adjust the bike to your individual size to
ensure optimal performance and an enjoyable ride. Several
VELLO components have been constructed for individual
adjustments to suit your body and riding style:
1. Adjust the saddle:
Start with sitting on the saddle. Let the pedal move to its lowest
point by putting your heel on the pedal. In this position your
legs should be straight with the ball of the foot on the pedal.
Your toes should be able to reach the ground when you are
sitting. Once you have found the right riding position, loosen
your seatpost, adjust it and tighten your seatpost clamp in
place. Do not use force to move the seatpost. It might break or
damage the frame. Try to move the saddle. If it does not move,
you are safe. Sit on the saddle and check if you still have the
right position. If your toes do not reach the ground, just put the
saddle a little lower and try again.
WARNING:
VELLO bikes are not constructed to attach bags or
racks on your seatpost or saddle! Use the VELLO
front rack only for that purpose!
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Riding Position
For VELLO Urbano we would suggest a comfortable upright
riding position with more weight on the seating area and less
weight on the wrists and cervical spine.
For VELLO Speedster we suggest a sporty, forward-leaning
sitting position for fast riding. Due to this aerodynamic position
you perform more efficiently.
Since VELLO Rocky is made for all urban terrains please adjust
your riding position accordingly.
2. Adjust handlebars
Set your handlebar height to your preference. To do so, open
the clamp lever, adjust the stem and tighten the lever, so that
you can only see the outside of the lever. Your hands and wrists
should not be overstrained when cycling.
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2. CHECK LIST BEFO RE EVERY RIDE
For your safety and comfort you must check the following
elements before every ride:
Ø Do the tires have enough air? Check the pressure and
tire condition and if the wheels roll the way they should
before you start cycling.
Ø Are the handlebars and saddle adjusted to your height?
Are the nuts and levers on your wheels fastened? Is the
seatpost clamped and stem fastened?
Ø Do the integrated front and rear safety lights work?
Ø Do the brakes work correctly? Pull the levers for a test.
Make sure that the brake blocks press against the rims
but without touching the tire. If your bicycle passes the
test, then you are ready to ride. However, if you hear
any unusual noises or feel insecure about the handling stop immediately to prevent accidents!
Ø Fold your bicycle for a test and make sure that the
mechanism works correctly and the bicycle is stable
when riding.
Ø Do not exceed the maximum weight of 100kg and
additionally 12kg on the VELLO front rack.
WARNING:
When you fold the riser-up stem and seat post often,
there is a chance that the bolt of the clamp loosens.
Before every ride, make sure that the bolts on both
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the riser-up stem and seat posts are tight. If need be,
fasten the bolt by opening the lever, then tighten the
bolt by turning it clockwise. Tighten it to the extent
possible. You should be able to close the lever once
it is fastened. See below pictures. Check the fit of the
lever before every ride. An improperly closed quick
release may lead to parts coming lose, and that may
result in crashes and injuries!
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The same principle applies to the bolt of the clamp on the riserup stem.
WARNING:
The Speedster model has an integrated
cable release (Q.R) on the brake lever that
allows releasing cable tension so that the
wheels can be dismounted faster. Before
riding, make sure that the cable tension is
normal by pulling the drop bar brake lever
blade in until the button returns to its normal
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position. See picture below.
Please do not hesitate to contact VELLO or your local dealer to
ask for advice. We will be happy to provide information or, if
needed, replacement parts to ensure a safe ride.
3. RIDIN G THE VELLO
3.1 Folding and unfolding the VELLO bike
Folding and unfolding a bicycle has never been easier. All
VELLO bike models integrate a specially developed magnetic
suspension and release folding system, which enables the
bicycle
to
be
folded
and
unfolded
within
seconds.
Unfolding the VELLO bike:
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In order to unfold the bicycle, lift the saddle and push the rear
wheel backwards by placing your foot on the short metal piece
that is located on the back of the fork. There is no need to bend
or hassle - simply use your foot to hold down the bicycle while
placing your other hand on the saddle. With an abrupt pull, lift
the saddle up while pressing with your foot on the medal piece.
The back wheel rotates backwards and locks to the main frame.
Step on the metal piece:
This is how you unfold the VELLO:
Half folding:
To fold the bicycle, lift the saddle with an abrupt pull while
putting some weight with your foot on the metal piece. The
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magnet will disconnect, allowing the rear wheel to rotate
forwards under the frame. Turn the front wheel slightly to the
left so that the back wheel fits on the side of the front wheel.
When folded, the rear wheel locks to the main frame as shown
on the third picture below. Now you are able to roll your
VELLO along on its rear wheel.
You can let the bicycle rest on the magnet connecting part
without worrying about damaging it. A special metal protector,
as shown in the second picture, protects it from wear and tear.
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Fully folding:
To fold your VELLO bike even more, open the stem clamp lever
and pull the stem riser up to a maximum. Then, when you
reached the uppermost position, turn the stem and the
handlebars 90 degrees to the left and slide the stem riser down
into the frame. Close the lever. For the seat, open the lever and
bring the seat all the way down.
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As a next step, fold the folding pedals. Keep the button on the
pedal pressed while turning the pedal upwards. Repeat this
step with the other pedal.
3.2 Transporting VELLO
VELLO bike can be folded in two steps: half folded or
completely folded. If you want to take your VELLO into the
subway, just fold the VELLO bike with a simple kick and the
back wheel will swing forward as described on page 32. Hold
the saddle of the bicycle and roll it on its back wheel into
subways, narrow elevators or trains. Be careful that you do not
damage the magnetic folding system when doing so.
Fully folded, your VELLO bike can be stowed easily in cars or
other vehicles. However, it might be that some public
transportation regulations require you to have your bicycle
folded completely and placed in a bag or suitcase. For
traveling by plane we recommend that you use a hard shell
suitcase. Remove the pedals and use bubble wrap to cover the
fragile parts and protect them against possible bumps.
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4. LEG AL REQ UIREM EN TS
Always make sure that you know about national and local
legislations, guidelines and regulations. If you do not comply
with them you might become a threat to others and endanger
yourself. Ride your VELLO with respect to the nature and in a
responsible manner. Laws might vary from region to region but
there are generally minimum standards concerning some
components. Pay special attention to the requirements of lights,
brakes and reflectors. Do not ride with one working brake only!
In various countries two independent braking systems are
compulsory. It is also often obligatory that the lighting system
works and includes a white light in the front and a rear light in
the back. Note the information about lights provided on page
38.
Always inform yourself about legal requirements before starting
your journey. Also make sure that your bicycle is in good
condition by doing the check on page 27. If you have any
questions or concerns about relevant laws, contact your local
dealer.
WARNING:
Make sure to inform yourself and follow the laws
regarding lights and reflectors. In various countries
such as in Austria and Germany, additional lights
and reflectors are legally required. For more
information take a closer look at page 38.
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5. IN N O VATIO N S
All VELLO models include various unique innovations.
5.1 M agnetic folding system
A patented folding mechanism combined with a magnetic shock
absorber enables that the rear wheel can be brought forward
with a simple movement. The magnet release system is
combined with the rear suspension and developed in a way
that both functions, the folding mechanism and the suspension
have been integrated in one design element, thereby saving on
extra weight. The suspension helps to smoothen the ride on
bumpy streets or pavements.
5.2 Integrated safety lights
The design patented front- and backlights are part of the seat
post clamps. This is why you do not need to think about
bringing safety lights along and, as they are integrated, they
are well protected against theft.
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All VELLO models come with Cateye® push-in lights.
To get started, you must deactivate the Try-mode. To do so,
press and hold the power button in off mode. Wait until the
light flashes and turns off. To avoid water damage, check if the
light is completely closed. To switch on the light, press the
button. If you press a second time, the light will start flashing.
To turn the light off, you need to press a third time. The rear
lights are red, the front are white.
As the lights use batteries, they do not turn off automatically
when you stop pedaling. The battery will run approximately 30
hours in constant mode and 50 hours in flashing mode. Please
note that a factory-loaded battery might have a shorter lifetime.
Two CR2032x2 batteries are included in your VELLO bike. To
change the battery, remove the cap of the light. Inside the cap
you will find the battery. Exchange the battery carefully and
push the cap including the battery back into the holder on the
bicycle as shown on the pictures below. Be careful that you do
not misplace the plus side and the minus side. You should not
mix new and old batteries. Dispose of the batteries according
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to your local legislation.
To change the battery, place your finger between the metal
clamp ending and the silicone cap of the safety light. There is
no need to turn the silicone cap (see pictures below).
WARNING:
Your lights must comply with national legislation!
Inform yourself before cycling - in most countries
you will need additional lights!
For Austrian consumers:
Lights used for cycling are regulated in §1 STVO (as per the
legislative stand in 2015). They must comply with EC regulation
nr. R104.
For German consumers:
The lights must comply with § 67 StVZ. In Germany, lights are
allowed if they are badged with a certification mark consisting
of a K, a wave line and a number (as per the legislative stand
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in 2015).
For British consumers:
The lights must be used in conjunction with British
Standard 6102/3 cycle light or an equivalent EC standard
(as per the legislative stand in 2015).
5.3 Frame
The unique unisex bicycle frame is stable and shock
absorbent.
The
design
patented
steel
frame
is
characterized by a three axial geometry, which can also
be found on mountain or racing bicycles. Two parallel
running frames give the bike extra stability and durability.
Additionally, it is possible to attach a water bottle to the
frame.
6. O THER CO M PO N EN TS
6.1 Braking system
All VELLO models are equipped with two independent braking
systems to ensure maximum security. Under no circumstances
should you ride with only one working brake! Test your brakes
before every ride. Practice braking in different situations and
simulate emergency stops in a traffic-free area to get to know
the braking distances. The braking levers can be found
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attached to your handlebar. The left lever activates the front
brake of your VELLO, the lever on the right side is connected to
your back wheel. When pulling the lever, a brake block presses
against the rim and your bicycle will slow down. Please notice
that the friction and therefore the braking distance changes
when water, dirt or grease interferes with the braking surface.
Your braking distance will also be longer when it rains.
WARNING:
Note that the braking distance differs when water,
oil or dirt gets in contact with the brake. In rainy
weather, the braking distance is usually longer!
Also keep in mind that braking distances might be different
when you go downhill. Use both brakes simultaneously but be
careful that you do not lock the front wheel completely to avoid
falling or sliding. Also check your rims after going downhill. If
they are hot, let them cool off.
Brake blocks and rim are subjected to friction. Check that the
brake blocks provide enough braking material and touch the
rim with the front part first. When you take a look from above
you should see a V-shape. If the blocks and rim are worn out,
contact VELLO or your local dealer.
WARNING:
If any damages of the braking system occur, e.g.
damaged cables, use your bicycle under no
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circumstances
and
contact
your
dealer
immediately!
6.2 Pedals
VELLO bike uses foldable pedals for VELLO Urbano and Rocky
and foldable or clip-on pedals for VELLO Speedster.
6.3 G ear system
ALL VELLO models are equipped with either 8 or 10 gears. For
energy-efficient riding, we recommend to change gears
according to the gradient by operating the lever with your
thumb. If you go uphill, choose a lower gear. When doing so,
the input on the cranks will change which means that you do
not need more power but have to pedal more often.
6.4 W heels and tires
VELLO bike uses small 20-inch wheels for fast acceleration and
stopping. The translation of the pedal power to the wheel has
been optimized in a way that the gearing is adjusted to reach
the same effective wheel radius as with a trekking or mountain
bicycle.
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To enable an optimal running of the wheels, the spokes are
exposed to tension. If spokes break or change their position
e.g. due to massive surface irregularities, the rim will stop
moving properly. This might also affect the braking system.
Check your wheel by lifting and spinning the wheel. If your
wheel is not completely round, get it fixed by your local dealer.
The tires are the connecting point with the surface and are
therefore responsible for the grip, affecting braking and
acceleration. It is important that you inflate up to the correct
pressure. This makes pedaling easier and the bicycle becomes
more resistant to damages. Never exceed the maximum tire
pressure! You will find the recommended pressure on the wall
of your tire.
If you discover a hole in the tire, you can fix it with a puncturekit. Remove the wheel, fix the hole or exchange the tube (20
inch). Pay attention that no substance, such as dirt or sand, get
in contact with the inner side of the wheel to not damage the
tube when mounting the wheel.
On the road you can also try to fix the wheel without removing
it completely. Take off the inner tube and find the hole. If you
have any difficulties doing so, put the tube into a bucket filled
with water to detect the source of the bubbles. Check the hole
and change the tire if necessary.
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6.5 Q uick release
The quick-release consists of two parts: The lever on the one
side and the adjustment nut on the opposite side. While the
lever produces the clamping force, the nut sets the tension. If
you open the lever and want to open the quick release even
further, adjust the nut counter clockwise. To close the quick
release, turn the nut clockwise while holding the lever with your
other hand. When the nut is tightened, lock the lever with the
palm of your hand. During the second half of the closing
movement the leverage increases and requires more strength to
close the lever. When the lever is fully closed, it is very tight
and difficult to move. Check the lever by attempting to turn it. If
it rotates, open the lever, turn the locking nut tight and try
again. When fully closed, the lever must be placed parallel to
the frame and not project out laterally.
WARNING:
Check the fit of the lever before every ride. An
improperly closed quick release may lead to parts
coming lose, resulting in crashes and injuries!
6.6 Chain
Clean the chain frequently and lubricate the chain as
described on page 47. Chains usually wear out after
exceeding 1,500 to 3,000 km before you need a
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replacement. Enlarged chains wear out other components
more quickly. Get your chain checked by your local
dealer after about 1,500 km and if necessary replace
your chain. We recommend you to get your chain
changed
regularly
as
the
replacement
of
other
components is usually costlier.
7. ACCESSO RIES
To make your VELLO ride even more enjoyable, we developed
some useful accessories for you. All listed items can be ordered
at the VELLO online shop.
7.1 Front rack
A front rack with a loading
capacity of up to 12 kg can
be attached to your VELLO
bike. Mount the front rack
by tightening the bolts as
shown in the picture. Be
careful to not damage the
braking cables when doing
so.
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7.2 Kickstand
A robust kickstand can be
mounted onto the VELLO
bike in order to park the
bicycle in a standing or
folding position.
7.3 Folding mudguard
To protect the clothing and
components in all weather
conditions, all VELLO bikes
can
be
equipped
with
mudguards.
The mudguard on the rear
wheel
folds
automatically
within a second when you
fold your bike.
8. M AIN TEN AN CE
For your own safety and comfort, your bicycle will require
various acts of maintenance:
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WARNING:
As with all bicycles, VELLO bikes are subjected to
wear and stress. Components may get worn out
and can therefore cause serious injuries. Note that
different
materials
and
components
react
differently. Cracks and possibly a change in color
indicate that the component should be removed.
Get your bicycle serviced regularly!
Lubricate your bicycle:
To prevent damages and disturbing noises, put some grease on
the intersecting parts of your bicycle: under the saddle, seat
post, stems and bolt threads when repairing your bicycle.
Contact your local dealer to find a suitable lubricant. Avoid
grease on your braking system, your saddle, tires, levers and
handlebars. Grease as well as dirt might affect the braking
performance!
Remove any visible grease. Polish the bicycle
with a cotton cloth and clean the V brakes and the rims with a
suitable degreaser. Repeat this procedure several times per
year.
WARNING:
Avoid that grease and dirt get in contact with the
braking system. Test the functionality of the brakes
before every ride!
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W ash your bicycle:
Use clean and salt-free water, and if necessary, a little washingup liquid to clean your bicycle gently from dirt. Note that also
road salt in the winter as well as sea air might cause damages.
While cleaning, do not remove the lubricants from your bicycle.
After cleaning, grease the chain if necessary. Clean your
bicycle when needed, but at least every 200km.
Care of the chain:
To lubricate your chain, wipe off all old oil and dirt with a dry
piece of cotton cloth. After cleaning the chain, wait some
minutes to let it dry and use biodegradable lubricants to grease
it. Turn the cranks around and spray onto the chain, turn them a
few more times, wait some minutes for the lubricant to get
inside the chain and remove any excess grease. Clean and
lubricate your chain after bicycling in rainy weather and after
every 200km. Your chain will usually wear out at some point
after exceeding 1500 km, which can also affect other
components of the bicycle. We recommend that you let your
local dealer check the chain regularly and, if necessary,
replace it. Changing a chain requires special knowledge and
tools and should therefore be done by an expert only.
Storing VELLO :
Store your bicycle in a dry room. Note that the tire might lose
pressure, which can lead to damage of the tire carcass over a
longer period. If you park your bicycle on the ground, lift the
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bike and turn the wheels every 2-3 weeks. To prevent damage
we would recommend that you hang up the bicycle.
Service:
To ensure safety and the functioning of all bicycle components,
your VELLO needs care and must be serviced regularly by your
bicycle retailer. The first inspection should be carried out
between 500 km and six months. Annual service improves
performance and reduces the possibility of serious damage.
Get your bicycle serviced every year or after every 1,000 km,
as well as checked professionally before major bicycle tours.
VELLO is equipped with high-quality standard components that
should be available at your local bicycle store. However, if you
need components that your retailer cannot provide, then please
contact VELLO for replacement parts.
9. TECHN ICAL DETAILS AN D TO RQ UE SETTIN G S
M odel
W eight
M ax.
M ax. loading
Permitted
VELLO
weigth
capacity VELLO
total
rider
front carrier
weight
Urbano
12,5 kg
100 kg
12 kg
112 kg
Rocky
11,5 kg
100 kg
12 kg
112 kg
Speedster
10,5 kg
100 kg
12 kg
112 kg
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PART
THREADED COM PONENT TORQUE
Brake lever
Securing bolt (with 5 mm hex key)
V-brakes
Fork brake pivots (with 5 mm hex
6–8 Nm
8–10 Nm
key)
Brake pads (with 5 mm hex key)
Cable bolt (with 5 mm hex key)
6–8 Nm
6–8 Nm
Seatpost
Saddle rail clamp bolts
9–10 Nm
Rise-up Stem
Fork stem tube
9–10 Nm
Stem
Handlebar bolt
5–6 Nm
Riseup bolt
9–10 Nm
10. W ARRAN TY
VELLO™ BIKE guarantees, for 24 months, each new bicycle
frame, fork and all original components against defects in
workmanship and materials. Proof of purchase is required. This
warranty does not cover wear parts, normal wear and tear,
improper
assembly
or
follow-up
maintenance,
or
improper installation of parts or accessories. The warranty does
not apply to damage or failure due to accident, misuse, abuse,
neglect, or modification of the frame or components, force
majeure, usage of components that are not recommended by
VELLO and negligence of instructions provided in the manual.
VELLO™ BIKE is not responsible for incidental or consequential
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damages.
If the damage is outside of above-described warranty, we will
be glad to assist you and provide you with the replacement
part
at
market
price.
This warranty does not affect the statutory rights of the
consumer.
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11. SERVICE LO G SHEET
SERVICE 1
___________________________________________________
___________________________________________________
SERVICE 2
___________________________________________________
___________________________________________________
SERVICE 3
___________________________________________________
___________________________________________________
SERVICE 4
___________________________________________________
___________________________________________________
SERVICE 5
___________________________________________________
___________________________________________________
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©2015
The information represents the standard of knowledge at the time of printing. Subject to
modifications and errors. http://vello.bike
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