PKMAJJR and PKMAFJR
PSI Woodworking Products
MAJESTIC JUNIOR Roller Ball and Fountain Pen Kits
#PKMAJTPJR—Roller Ball Pen; Rhodium and Black T/N
#PKMAFTPJR—Fountain Pen; Rhodium and Black T/N
#PKMAJGPJR—Roller Ball Pen; Rhodium and Gold Plate
#PKMAFGPJR—Fountain Pen; Rhodium and Gold Plate
DIAGRAM A - Parts List
DIAGRAM A - Parts List
DIAGRAM A - Parts List
KIT FEATURES
1-7/8”
• A slender redesign of our popular Majestic Pen.
1-7/8”
Upper Tube
Center Band Assembly
Clip End Cap
• Heavy plating and Swarovski™ crystal in clip
Upper Tube
Center Band Assembly
Clip End Cap
1-7/8”
DIAGRAM
A
Parts
List
• Premium roller ball refill style—#PKSCHRB
2-1/32”
2-1/32”
• Requires at least 3/4” x 3/4” x 5” Blank
Coupler
LowerUpper
Tube
Coupler
Lower CapEnd Cap
Center Band Assembly
Clip
Coupler
Lower Tube Tube
Coupler
Lower Cap
• Overall dimension 5-5/8”
1-7/8”
Refill Spring
Roller Ball Refill
2-1/32”
Roller Ball Tip
REQUIRED ACCESSORIES:
Refill Spring
Roller Ball Refill
Roller Ball Tip
Clip End Cap
Upper Tube
• 7mm pen mandrel Center Band Assembly
Coupler
Lower Tube
CouplerInk Reservoir
Lower Cap
Ink Cartridge
Fountain Nib
• #PKMAJJRBU—3-piece bushing set
Ink Cartridge
Ink Reservoir
Fountain Nib
2-1/32”
• #PK105MM—10.5mm Drill Bit
DIAGRAM C - Pen Assembly
DIAGRAM C - Pen Assembly
• #PKPLI-DB—.492” Drill Bit
Roller Ball Refill
Refill Spring
Roller Tube
Ball Tip
Coupler
Lower
Coupler
Lower Cap
1-7/8”
• #PKMAJJRBTS—2-piece
1-7/8”
Barrel trimmer sleeve set
Center Band Assembly
Clip End Cap
Upper Barrel
Center Band Assembly
Clip End Cap
Upper Barrel
• #PKTRIMKIT—Universal barrel trimmer
Ink
Cartridge
Ink Reservoir
Fountain
RollerNib
Ball Refill
2-1/32” Refill Spring
Roller Ball Tip
2-1/32”
• 2-part epoxy glue or insta-cure glue
Coupler
Coupler
Lower Cap
Lower Barrel
Coupler
Coupler
Lower Cap
DIAGRAM
- Pen Assembly
(cyanoacrylate).
LowerC
Barrel
PREPARING THE BLANKS:
Ink Cartridge
Ink Reservoir
Fountain Nib
Tip
Roller Ball Refill
Refill Spring
Roller
Ball
Tip of each tube. (Add 1/16”
Rollerfor
Balltrimming)
Refill
Refill Spring
• Prepare a master blank of at least 3/4” square. Cut two sections toRoller
theBall
length
1-7/8”
Mark the center of each blank.
DIAGRAM C - Pen Assembly
Fountain Nib
Ink Cartridge
Ink Reservoir
• Upper blank (shorter tube)—drill a .492” hole through.
Fountain Nib
Ink Cartridge
Ink Reservoir
Center Band Assembly
Clip End Cap
Upper
Barrel
• Lower blank (longer tube)—drill a 10.5mm hole through.
DIAGRAM
B • Turning the blanks
DIAGRAM B • Turning the blanks
live
live
NOTE: Sand the tubes using 220-grit abrasive for better
adhesion.
lock nut center
headstock
Lower Blank
Upper Blank
lock nut center
headstock 1-7/8”
Lower Blank
Upper Blank
2-1/32”
• Glue each tube in the proper blank. Spread the glue over each tube. Insert the tube
into the blank with a twisting motion
to spread the glue evenly inside. Center each tube lengthwise inside the blank.
Center Band Assembly
Clip End Cap
Upper
Barrel
7mm spacer
Coupler
Lower
Cap
Lower
7mm
spacer
a 10mm
barrel tiptrimmer
withBarrel
adapter
sleevescenter
(#PKMAJJRBTS),
mount
the mandrel
• When glue dries, square the ends of each blank. Using Coupler
cap
bushings
cap
Finished
blank
mandrel
tip
finished blank
bushings bushing
center
bushing
bushing
Finished
blank
finished
blank
bushing
bushing
proper sleeve (large diameter for the short tube, smaller
diameter
for
the
longer
tube)
over
the
shank.
Trim
the
blank
down
flush
wood
bushing
wood
2-1/32”
wood
wood
with the brass tube.
DIAGRAM D • PKMAJJRBU
DIAGRAM D • PKMAJJRBU
A .550”
A .550”
Roller
Tip
Roller Ball Refill
Refill Spring
Coupler
Lower Cap
TURNING THE BLANKS: Coupler
LowerBall
Barrel
B .576”
B
B .576”
C
A
B
C .516”
C Slide
A
• Mount 7mm spacer bushings on the mandrel followed by the tip bushing (shorter diameter)
wide end first.
the lower blank
C .516”
cap bushing
bushing
center
bushing
(long) on next. Follow with the center bushing, narrow diameter first. Slide ontiptip
the
upper
blank
(short)
and
follow
with the cap
bushing
center bushing cap bushing
Fountain to
Niboverlap the mandrel
Ink Cartridge
Ink
bushing, narrow end
first.
Add
additional
spacer
bushings
as
necessary
threads.
Thread
on
theReservoir
lock-nut
Roller Ball Tip
Roller Ball Refill
Refill Spring
hand tight. Bring the tailstock in snug to the mandrel. Tighten the lock-nut for turning. Do not over-tighten the lock nut–it may
damage the mandrel.
DIAGRAM B • Turning the blanks
• Turn the blanks down close to the bushings. Follow with abrasives until the tube diameters are flush with the bushings. Finish
lock n
Fountain Nib
Ink Cartridge
Lower BlankInk Reservoir
Upper Blank
headstock
with your choice of polish.
.530”
DIAGRAM B • Turning theABAblanks
.530”
.535”
7mm spacer
bushings
B .535”
C .620”
Upper
C .620”
D .625”
D .625”
A
A Blank
7mm
spacer
Lower
tip
bushings
bushing
headstock
Finished blank
wood
lock nut
Blank
center
bushing
live
center
finished blank
wood
DIAGRAM D • PKMAJJRBU
tip
bushing
Finished blank
wood
center
bushing
A
finished blank
Bwood
cap A
bushing
C
DIAGRAM D • PKMAJJRBU
tip bushing
center bushing cap bushing
mandrel
.550”
B .576”
C .516”
cap
bushing
Upper Tube
CenterDIAGRAM
Band Assembly
A - Parts List
Clip
End Cap
2-1/32”
PSI Woodworking Products
PKMAJJR and PKMAFJR
1-7/8”
Coupler
Lower Tube
Coupler
Lower Cap
ASSEMBLY:
NOTE:
Line
up the components Upper
according
C. ToEnd
avoid
Center
Band
Assembly
Clip
Capdamage to components when assembling pen, use vise
Tube to DIAGRAM
with covered jaws or PSI #PENPRESS3.
Roller Ball Refill
Refill Spring
2-1/32”
Rollerassembly
Ball
Tipinto the upper barrel (shorter tube).
• Press the center band
• Press the end cap and clip into the opposite end of the upper barrel.
Lower
Coupler
•Coupler
Press both couplers into
theTube
either end of the lower
barrel. Lower Cap
• Thread the lower cap into the top
of the lower
Ink Cartridge
Ink Reservoir
Fountain
Nib barrel.
Roller Ball Refill
Spring
DIAGRAM C - PenRefill
Assembly
Roller Ball Tip
Ink Cartridge
Fountain Nib
Ink Reservoir
1-7/8”
DIAGRAM C - Pen Assembly
Center Band Assembly
Upper Barrel
Coupler
Coupler Upper Barrel Lower Barrel
Clip
2-1/32”
Roller Ball Tip
Coupler
Lower Barrel
Fountain Nib
Roller Ball Tip
End Cap
2-1/32”
1-7/8”
Center Band Assembly
Clip
End Cap
Coupler
Lower Cap
Roller Ball Refill
Refill Spring
Lower Cap
Ink Cartridge
Refill Spring
Roller Ball Refill
Ink Reservoir
DIAGRAM B • Turning the blanks
TIPS
lock nut
Ink Cartridge
Lower Blank Inkcan
Upper Blank
headstock Fountain Nib
Reservoir
• The threads on the pen cap have three starting points so you
quickly close the pen in any of these positions.
spacer
hings
live
center
DIAGRAM B • Turning the blanks FOUNTAIN PEN
ROLLER BALL
live
• Drop the refill spring
into
the lower barrel.
• Press
the ink cartridge,
end first into the back of the
lock nutnarrow
center
Lower
Blank
Upper
Blank
7mm spacer
• Discardbushings
roller ball refilltip
cover. Insert the roller ball refill, flat
fountain
cap PSI refillable
mandrel
centernib. Push in to break the seal (or use
Finished blank
finished
blank
bushing
bushingcoupler over
end first, into the threaded
the spring.
reservoirs
#PKPUMP5),
then
press
lightly
on
the
nib
to
bushing
wood
wood
• Thread the roller ball tip over the refill into the
advance the ink forward.
threaded coupler.
• Thread the fountain
DIAGRAM D • PKMAJJRBU
cap nib assembly
mandrel over the threaded coupler.
tip
bushing
BUSHINGS
center
bushing
Finished blank
wood
finished blank
wood
B
A
DIAGRAM D • PKMAJJRBU
tip bushing
B
C
.550”
B .576”
C .516”
A .550”
B .576”
C .516”
center bushing cap bushing
tip bushing
A
bushing
A
C
center bushing cap bushing
©2008
Woodworking • Philadelphia, PA 19115
A PSI
.530”
B .535”
v11-08