Product Data
527
Model Specifications
531
Fastener Selection
541
Construction Details
543
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Trapezoidal
Panel Dimensions
Fastener Locations
End & Side Lap
Drip
External Corner
Internal Corner
Abutments to Brickwork
Soffit
Vertical to Horizontal Break
Feature Band
Windows
Personnel Doors
Roller Shutter Doors
Fixed Wall Louvre
Wall Extractor
Vertically Laid Insulated
Wall Systems
525
543
543
544
545
546
547
548
550
551
552
553
555
557
559
560
KS1000 RW
Trapezoidal
Wall System
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“
KS1000 RW Wall system is suitable
for new build and
refurbishment construction
”
526
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KS1000 RW Wall System
Trapezoidal
Application
Product Reference
The KS1000 RW Wall system can be laid horizontally or vertically
and is suitable for all building applications.
KS1000 RW
Standard trapezoidal wall panel.
KS1000 RW-FM
Trapezoidal wall panel with Factory Mutual
(FM) approval for roof applications.
KS1000 RW-LPCB
Trapezoidal wall panel with Loss
Prevention Certification Board (LPCB)
approval for wall applications.
Application Description
Ref. No. 260a/06
to LPS 1181
Insurer Approved
System
Dimensions & Weight
1000mm cover width
333mm
333mm
333mm
B
A
40
50
60*
70**
80**
B - Overall Dimension (mm)
75
85
95
105
115
135
Weight kg/m2 0.5/0.4 steel
9.9
10.3
10.7
11.0
11.5
12.3
Weight kg/m2 0.63/0.4 steel
11.8
12.2
12.6
12.9
13.4
14.2
Weight kg/m 0.7/0.5 alum.
5.6
6.0
6.4
6.7
7.2
8.0
2
†
100
*This panel thickness complies with Part L2 (England & Wales)
**These panel thicknesses comply with Part J (Scotland)
†
Aluminium faced panels are not LPCB and FM certified.
Product Tolerance
Panel End Cut Back
Cut to Length
-0.05%
+0.1%
Liner Sheet Length
-0.1%
+0.1%
Cover Width
-0mm
+3mm
Thickness
-2mm
+2mm
End Square
-3mm
+3mm
All panels are normally produced with a minimum cut back of
10mm. Cut backs up to 175mm can also be manufactured.
If flush ended panels (no cut back) are required they can be
manufactured with one end flush and a 10mm cut back on
the opposite end, based on panels exceeding 1.8m in length.
The recommended cut back for panel end lapping is 150mm.
Panels less than 1.8m long which require a cut back can be
provided, but will be charged at full 1.8m price, plus cutting cost.
Available Lengths
Standard lengths 1.8 to 12 metres. 12 to 22 metres can be
supplied but may be subject to a transport surcharge. Panels less
than 1.8m long which require a cut back can be provided, but will
be charged at full 1.8m price, plus cutting cost.
Panel L
ength
Cut ba
ck
527
KS1000 RW Wall
Vertically Laid
Product Data
A - Core Thickness (mm)
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KS1000 RW Wall System
Trapezoidal
Materials - Steel
Materials - Aluminium
Substrate
• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminium
alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214: 1995,
Grade Fe E220G with a Z275 zinc coating.
• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN
10147: 1992. Grade Fe E220G with a Z275 zinc coating.
• Standard external sheet thickness 0.5mm, standard internal
sheet thickness 0.4mm. 0.63mm external sheet thickness
recommended for horizontally laid panels coated with PVDF or
Celestia. Other thicknesses can be supplied to special order.
Substrate
• Aluminium substrate, Grades 3003/4/5 series.
• Standard external sheet thickness 0.7mm, standard internal
sheet thickness 0.5mm.
Coatings - External Weather Sheet
• PVDF: 25 micron thick stoved fluorocarbon coating which has
excellent colour stability even at temperatures as high as 120˚C.
• ARS Abrasion Resistant: 28 micron thick polyester or
polyurethane resin reinforced with polyamide high durability
coating with exceptionally good handling characteristics.
• Silicone Polyester: An economical coating with medium term
life for worldwide use.
• Alternatively the weather sheet can be supplied in mill finish,
stucco embossed.
Coatings - External Weather Sheet
• HPS200 Plastisol: 200 micron thick high performance coating
applied to the weatherside of the panel. Designed to achieve
high levels of durability and colour stability, is highly resistant to
damage in transit and on-site.
• PVDF: 27 micron thick stoved fluorocarbon coating which has
excellent colour stability even at temperatures as high as 120°C.
• Celestia: 120 micron thick Plastisol coating. 16 metallic
colours.
• Silicone Polyester: An economical coating with medium term
life for worldwide use.
• Reverse side of sheet coated with a light grey polyester coating.
• The sheet is available in either plain or stucco embossed finish.
Coatings - Internal Liner Sheet
• Standard internal facing is white polyester coated, plain or
stucco embossed.
Insulation Core
• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).
Available in LPCB and FM insurer approved
certified product range, please contact Kingspan Technical
Design Bureau.
Coatings - Internal Liner Sheet
• Lining Enamel: 15 micron thick coating developed for use for
the internal lining of insulated panels. Standard colour is “bright
white” with an easily cleaned surface.
• HPS200 Plastisol: 200 micron thick coating used in areas
where there is high internal humidity, or a corrosive environment.
• Stelvetite Food & Hygiene Safe: This is a 120 micron thick
chemically inert polymer film bonded to steel suitable for
cladding the interior of cold stores, food processing buildings
and other hygiene applications.
• Reverse side of sheet coated with a light grey polyester coating.
• The sheet is available in either plain or stucco embossed finish.
Seals
Factory Applied Side Lap Tape
All side laps have a factory applied anti condensation tape.
Additionally a specially developed side lap tape is factory applied
to panels for low-temperature chill stores at extra cost.
Factory Applied Side & End Lap Protection
If specifiers require additional under lap corrosion protection, this
can be factory applied at extra cost.
528
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KS1000 RW Wall System
Trapezoidal
Performance
Quality & Durability
Kingspan Insulated Panels are manufactured from the highest
quality materials, using state of the art production equipment to
rigorous quality control standards, complying with ISO 9001: 2000
standard, ensuring long term reliability and service life.
Thermal Insulation
Panel Thickness (mm)
U value W/m2k
40
0.43
0.35
60
0.35*
70
0.30*
80
0.25*
100
Guarantees & Warranties
Kingspan will provide external coating and product warranties and
guarantees on an individual project basis.
0.21*
Packing
U - Thermal transmittance W/m K
*U Value calculated in accordance with the method required by the Building
Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)
(0.35 U Value not suitable for Scotland)
2
Standard Packing
KS1000 RW panels are stacked weather sheet to weather sheet
(to minimise pack height). The top, bottom, sides and ends are
protected with foam and timber packing and the entire pack is
wrapped in plastic.
The number of panels in each pack depends on panel thickness
and length. The table below is shown as a guide. Typical pack
height is 1100mm. Maximum pack weight is 1500kg.
Biological
Kingspan panels are normally immune to attack from mould, fungi,
mildew and vermin. No urea formaldehyde is used in the
construction, and the panels are not considered deleterious.
Fire
Steel and aluminium outer and inner facings have Class 1 surface
spread of flame to BS 476: Part 7: 1987, and are Class 0, as
defined by Building Regulations.
KS1000 RW insurer approved
panels are available
with FM and LPCB certification, with steel facings.
Firewall specifications to provide fire resistance ratings to BS 476:
Part 22: 1987 are available on request from Kingspan Technical
Design Bureau or visit our web site at www.kingspanpanels.com
Panel Core Thickness
40
50
60
70
80
100
No. panel/pack (max.)
18
16
14
13
12
8
Sea Freight
Fully timber crated packs are available on projects requiring
delivery by sea freight shipping, at additional cost. Alternatively,
steel containers can be used. Special loading charges apply.
Delivery
Acoustics
KS1000 RW panels comply with Building Regulations Part E for
non-domestic buildings. For residential, domestic, education
and healthcare building applications, BB93 and HTM 2045
solutions, consult Kingspan Technical Design Bureau.
All deliveries (unless indicated otherwise) are by road transport to
project site. Off loading is the responsibility of the client.
Site Installation Procedure
Site assembly instructions are available from the Kingspan
Technical Design Bureau.
All KS1000 RW panels have a single figure weighted sound
reduction Rw = 25dB.
Sound Reduction Index (SRI) Tested
Frequency Hz
125
250
500
1k
2k
4k
SRI dB
17.2
20.0
23.2
23.4
23.2
40.5
Building Regulations & Standards
Kingspan insulated roof and wall systems conform to the following
Building Regulations and Standards (Non-domestic buildings):
i) Approved Document A: Structure (England & Wales)
ii) Approved Document B: Fire (England & Wales)
iii) Approved Document E: Resistance to the Passage of Sound
(England & Wales)
iv) Approved Document Part L2: Conservation of Fuel & Power
(England & Wales)
v) Building Standard Part D: Structural Fire Precautions (Scotland)
vi Building Standard Part H: Resistance to the Transmission of
Sound (Scotland)
vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)
viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)
529
KS1000 RW Wall
Vertically Laid
Product Data
50
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KS1000 RW Wall System
Trapezoidal
Structural
Unfactored Load/Span Table (use calculated design windload values unfactored)
SPAN
CONDITION
Core
Thickness
(mm )
SINGLE SPAN
40
Outer Sheet
0.5mm steel
Inner Sheet
0.4mm steel
50
60
70
L
80
100
DOUBLE SPAN
40
Outer Sheet
0.5mm steel
Inner Sheet
0.4mm steel
50
60
70
L
L
80
100
Load
Type
1.6
Uniformly Distributed Loads (kN/m2)
Span L in Metres
1.8
2.0
2.2
2.4
2.6
2.8
3.0
Pressure
Suction
Pressure
Suction
Pressure
Suction
Pressure
Suction
Pressure
Suction
Pressure
Suction
3.62
3.91
4.13
4.68
4.61
5.46
5.05
6.26
5.52
7.08
6.25
8.40
3.10
3.34
3.59
4.05
4.04
4.79
4.47
5.53
4.91
6.04
5.62
6.47
2.68
2.89
3.14
3.54
3.57
4.22
3.97
4.54
4.40
4.79
5.07
5.15
3.32
2.52
2.77
3.12
3.17
3.45
3.55
3.69
3.95
3.89
4.59
4.20
2.06
2.22
2.46
2.63
2.83
2.86
3.18
3.06
3.56
3.23
4.16
3.49
1.83
1.96
2.19
2.21
2.54
2.40
2.87
2.58
3.21
2.73
3.78
2.95
1.63
1.69
1.96
1.89
2.28
2.05
2.59
2.20
2.91
2.33
3.44
2.53
1.43
1.43
1.76
1.63
2.06
1.78
2.35
1.91
2.64
2.02
3.13
2.19
Pressure
Suction
Pressure
Suction
Pressure
Suction
Pressure
Suction
Pressure
Suction
Pressure
Suction
3.62
2.99
4.10
3.08
4.36
3.13
4.61
3.20
4.84
3.25
5.29
3.30
3.10
2.49
3.44
2.58
3.67
2.64
3.89
2.70
4.11
2.76
4.51
2.82
2.68
2.11
2.93
2.20
3.15
2.26
3.35
2.33
3.55
2.38
3.91
2.44
2.33
1.82
2.54
1.91
2.74
1.97
2.93
2.03
3.10
2.09
3.44
2.15
2.04
1.59
2.23
1.68
2.41
1.74
2.59
1.79
2.75
1.85
3.05
1.91
1.80
1.41
1.98
1.49
2.15
1.54
2.31
1.60
2.46
1.65
2.74
1.71
1.61
1.26
1.77
1.33
1.93
1.39
2.08
1.44
2.22
1.49
2.47
1.55
1.44
1.13
1.60
1.20
1.74
1.25
1.88
1.30
2.01
1.35
2.25
1.41
Notes:
1. Values have been calculated using the limit state method described in
the “European Recommendations for the Design of Sandwich Panels”
(ECCS document No.115 2001), taking imposed loads, temperature and
creep into account.
6. The standard fastener pattern is shown in the construction details. When
the panels are valley fixed to 1.6mm thick cold rolled steel side rails at
2m centres the allowable suction load is 1.8kN/m2. For other fastener
and rail arrangements the allowable suction load can be calculated using
the procedure shown in the design example under “Structural Performance”
in the Building Design Section.
2. For each value individual and combined load cases with appropriate load
factors and temperatures have been considered. These are detailed
under “Structural Performance” in the Building Design Section.
7. The allowable steelwork tolerance between bearing planes of adjacent
sheeting rails is L/600, where L is the purlin spacing.
3. The Table is for dark coloured panels.
8. Load span tables for panel specifications not shown are available from
the Kingspan Technical Design Bureau.
4. The following deflection limits have been used:
Downward loading
Suction loading
L
L
/
/150
150
5. For intermediate values linear interpolation may be used.
530
KS1000 RW Wall
Vertically Laid
Model Specifications
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“
Off-site engineered, single component and
single fix reduces build time by up to 50%
531
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Construction Application
Standard Environment – Wall – LPS 1181 Grade A
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
Ref No: 1/5.79/LPS-A
Application
Seals & Fillers
The following specification is KS1000 RW/Zero ODP/LPCB
Trapezoidal Insulated Wall Panel laid horizontally or vertically on
buildings with internal humidity class environments 1-4 inclusive.
Side Lap
All external side laps to be weather sealed along the full length by
an unbroken bead of Scapa Tape 4mm diameter butyl rubber
sealant tape, Ref: 0311.
For internal humidity class environment 5 i.e. swimming pools
contact Kingspan Technical Design Bureau.
In addition all side laps have a factory applied anti-condensation
tape.
KS1000 RW panels are Loss Prevention Certification Board (LPCB)
certified to LPS 1181 Grade A, available with a 90 minute firewall
when one metre or more from a boundary condition.
End Lap
All external end laps to be 100mm long, and weather sealed along
the width using two unbroken runs of Scapa Tape 4mm diameter
butyl rubber sealant tape, Ref: 0311.
Materials & Coatings
External Weather Sheet
Substrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloy
hot-dip zinc coated steel to BS EN10214: 1992. External coating
to be Corus UK Limited Colorcoat HPS200 Plastisol, 200 microns
thick. Colour – Standard SC
Profiled Fillers
Where flashings are fixed across the profile of the insulated panel,
EPDM faced closed cell polyethylene foam fillers should be used
to seal and close the profile. Seal the top, bottom and sides of
each profiled filler with non-curing gun-grade sealant, Scapa Tapes,
Ref: 0100.
Reverse to have a light grey polyester coating.
Insulation Core
To consist of 60mm thick, closed cell, with zero ozone depletion
(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.
Junctions
Junctions between the roof panel system and walls / penetrations
insulated with PIR board insulation any gaps filled with Alfasbond
FR fire rated gun applied canister urethane insulation.
The auto-adhesive properties of the core bond the external and
internal sheets together, and control the panel thickness achieved
during manufacture.
Internal face of panel to be air sealed along the full length by an
unbroken 6mm diameter bead of gun-grade sealant.
Internal Liner Sheet
Substrate to be 0.4mm thick hot-dip zinc coated steel to BS
EN10147: 1992.
Fasteners
Primary
All primary fasteners must be the high threaded type
manufactured from carbon steel, anti-corrosion coated and fitted
with a 16mm diameter bonded stainless steel washer and colour
matched plastic head.
Internal coating to be Lining Enamel, 15 microns thick.
Colour -White.
Reverse to have a light grey polyester coating.
Performance
All fasteners to be located through every valley of the profile.
Thermal Insulation
The panel must have a thermal transmittance (U value) of
0.35 W/m2K calculated using the method required by the Building
Regulations Part L2 (England & Wales).
To comply with the requirements of BS 6399: Part 2: 1997,
it may be necessary to provide additional fixings in areas of high
local suction.
Fire
The external and internal faces of the panel to be Class 0 in
accordance with the Building Regulations when tested to BS 476:
Part 6: 1989 and Part 7: 1987.
Secondary
Side laps and flashings to be stitched at 300mm centres
(maximum) with carbon steel anti-corrosion coated stitching
screws, complete with washers and integral colour matched low
profile heads.
The product has been tested in accordance with BS 476: Part 22:
1987 Fire Resistance and achieved.
End laps to be stitched with two number stitching screws per
valley (minor crowns) 50mm from end lap.
136 Minutes Integrity.
16 Minutes Insulation.
Newton Aycliffe Report No. A220902.
The product has passed all the requirements of LPS 1181: Issue 3
wall lining test.
Airtightness
Overall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
532
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Construction Application
Standard Environment – Wall – LPS 1181 Grade A
Ref No: 1/5.79/LPS-A
P
NBS
• Drawing reference(s): _________
• Supports: Cold rolled rails maximum spacing 2000mm.
Bearing width: 50mm.
• Manufacturer and reference: Kingspan vertically or horizontally
laid cladding system for standard internal and external
environments and Loss Prevention Certification Board certified
to LPS 1181 Grade A.
• Test results:
• LPS 1181, Issue 3, wall lining tests: Passed all
requirements.
• BS 476: Part 22: 1987 Fire Resistance test: 136 minutes
integrity 16 minutes insulation.
• Panels:
Profile reference:
KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Wall Panel.
External facings:
• Material: Galvalloy hot-dip ZA255 coated steel to BS EN
10214, Grade S220GD+ZA.
• Thickness: 0.5mm
• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, Colour - Standard.
Internal facings:
• Material: Hot-dip zinc coated steel to BS EN 10147.
• Thickness: 0.4mm
• Finish/Colour: Lining Enamel, colour White.
Core insulation: Zero ODP and LPCB certified.
Panel thickness: 95mm overall (60mm core)
• End laps: 100mm.
• End lap sealant:
• Double line of 4mm diameter Scapa Tapes, Ref: 0311,
site applied at lap in external facings.
• Side lap sealant:
• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site
applied at lap in external facings.
• Anti-condensation tape, factory applied at butt joint
between panels.
• Fasteners: As determined by Clause 220G.
Number and location:
• Primary fasteners: As determined by Clause 197A, but with
each panel fixed to each support using not less than three
fastenings. Fix through valley of profile, as recommended by
cladding manufacturer.
• Secondary fasteners: Stitch external side laps at 300mm
maximum centres. End laps to be stitched with two
number stitching screws per valley (minor crowns) 50mm
from end lap.
All flashings to have butt straps and sealed with two unbroken
runs of Scapa Tape 9mm wide x 3mm thick butyl rubber sealant
tape, Ref: 0311.
All internal flashings to be made from 0.4mm thick steel substrate,
to the same specification as the liner sheet of the panel.
All internal flashings to be air sealed at laps and along the full
length by an unbroken bead of Scapa Tape 6mm diameter butyl
runner sealant tape, Ref: 0311. End laps to be air sealed with
Vapourflex or gun-grade sealant.
Panel Lengths
Exact lengths to be determined by the cladding contractor from
the steelwork drawing, but typically using 6000mm lengths.
Secondary Supports
The panel must be limited to a maximum of 2m. The secondary
support system must be a ’Fire Wall’ system, which contains
slotted connections and nylon washers to relieve stresses induced
by thermal expansion.
Construction Requirements
Steelwork Tolerance
The steel frame must be made and assembled to an accuracy of
L/600 between fixing planes of adjacent purlins, where L. is the
purlin spacing, and generally to BS 5950: Part 2: 1992.
Installation
Panels to be laid with side lap joints away from prevailing wind
unless otherwise shown on drawings.
All fasteners, seals and fillers to be of correct specification and
installed as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.
Panels to be cut with powered reciprocating type saw and all
exposed site cut panels to be treated with a suitable edge
protection lacquer. Cut openings for outlets, vents, flues etc. to be
the minimum size necessary.
Remove all swarf and any foreign matter immediately from the
external surface of panels.
Fasteners to be checked and adjusted if necessary to ensure they
are weather tight and external panel facing is not distorted.
Safety
The contractor is to determine and use a safe method of working
throughout the installation and construction period, which
complies with HSE & CDM requirements.
533
KS1000 RW Wall
Vertically Laid
Model Specifications
All flashings to be weather sealed at laps and along the full length
by an unbroken bead of Scapa Tape 9mm wide x 3mm thick butyl
rubber sealant tape, Ref: 0311.
U
S
121S - Metal Composite Panel
Roof Cladding
L
U
H43 - Metal Composite Panel
Cladding/Covering
To be read with Preliminaries/General conditions.
P
NBS Format Specification
Flashings
All external flashings to be made from 0.63mm thick coated steel
to the same specification as the outer sheet of the panel. Colour to match panel.
S
Construction Details
L
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
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Construction Application
Standard Environment – Wall – LPS 1181 Grade A
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
• Accessories: Profiled fillers as Clause 300A.
• Thermal Transmittance U Value) calculated using the method
required by the Building Regulations Part L2 (England &
Wales)): 0.35 W/m2K.
• Air leakage rate of 10m3/hr/m2 at 50 Pa.
• Other requirements:
• Internal face of panel to be air sealed along the full length
by an unbroken run of 6mm diameter Scapa Tapes,
Ref: 0311.
• The panel must be limited to a maximum span of 2000mm.
The secondary support system must be a ’Fire Wall’
system, which contains slotted connections and nylon
washers to relieve stresses induced by thermal expansion.
Ref No: 1/5.79/LPS-A
275A - Continuity Thermal Insulation
• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any
gaps filled with Alfasbond FR fire rated gun applied canister
urethane insulation.
• Placement: Secure and continuous with cladding/covering
insulation.
300A - Profiled Fillers
• Drawing reference(s): _________
• Manufacturer and reference: Scapa Tapes, Ref: 0726, type to
suit cladding profile.
Material: EPDM faced polyethylene foam.
Colour: Black.
• Fixing: Seal the top, bottom and sides of each profiled filler
with a non-setting gun-grade, Scapa Tapes, Ref: 0100.
• Locate where shown on drawings and wherever necessary to
close off corrugation cavities from the inside and outside of the
building. Ensure a tight fit and leave no gaps.
310A - Purpose Made Cold Formed Metal Accessories External
• Drawing reference(s): _________
• Material/finish: As external face of cladding.
Thickness: 0.63mm
Colour: Standard.
Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max 300mm centres
using secondary fasteners as specified for the cladding system.
• Sealing: Single line of 9mm x 3mm Scapa Tapes, Ref: 0311,
site applied between flashing and panel.
197A - Attachment
• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist wind
loads calculated in accordance with BS 6399: Part 2
Standard Method and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriate
to location, exposure, roof height, building shape and size
in accordance with BS 6399: Part 2 Standard Method and
BS 5427: Part 1.
Basic wind speed (Vb): ___ m/s
Altitude factor (Sa): ___
Direction factor (Sd): ___
Seasonal factor (Ss): 1
Probability factor (Sp): 1
Terrain and building factor (Sb): ___
External and internal size effect factors (Ca): 1
External pressure coefficients (Cpe): As determined from
BS 6399: Part 2, Clauses 2.4 and 2.5.
Internal pressure coefficients (Cpi): As determined from
BS 6399: Part 2, Clause 2.6.
Dominant opening: _________
311A - Purpose Made Cold Formed Metal Accessories Internal
• Drawing reference(s): _________
• Material/finish: As internal face of cladding.
Thickness: 0.4mm
Colour: White.
Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at 300mm centres using
secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311
butyl rubber, site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
220G - Fasteners
• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500
Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:
High threaded screws with bonded washers.
Type(s), size(s) and drilling capacity: As re-commended by
fastener manufacturer to suit type and thickness of supports,
and thickness of cladding panels.
Screw material: Anti-corrosion coated carbon steel.
Washer material: Grade 304 austenitic stainless steel.
Washer size: 16mm diameter.
Heads: Coloured plastic heads.
• Secondary fasteners: Stitching screws with bonded washers.
Screw/washer material: As primary fasteners.
Washer size: 14mm diameter.
Heads: As primary fasteners.
534
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Construction Application
Standard Environment – Wall – LPS 1181 Grade A
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
Detail 1 - Side Lap
Ref No: 1/5.79/LPS-A
Detail 2 - End Lap
Stitching screw at
300mm centres
Sheeting rail
Panel fixing
100mm
end lap
4mm Ø butyl rubber
sealant (site applied)
To align external laps any
gaps between panels to
be filled with site applied
alfasbond (FR) canister
insulation
Detail 3 - Fastener Locations
Note: Panel maximum span 2m
Detail 4 - Corner Detail
Corner column
Sheeting rail
KS1000 RW/LPCB insulated wall panel vertically laid
Air seal - 6mm Ø butyl rubber sealant
Internal cleader angle by steel sub-contractor with
air seal Vapourflex sealant applied at joints
Zed support lapped 100mm at joints
Site cut vertical sheeting
PIR insulation board with site applied air seal Alfasbond
fire rated (FR) canister insulation to fill any gaps if
required to maintain continuity of insulation
External corner flashing with 100mm sealed overlaps
On site remove overlap leg from panel
9mm x 3mm butyl rubber sealant
Direction of lay
KS1000 RW/LPCB insulated wall panel vertically laid
535
KS1000 RW Wall
Vertically Laid
Model Specifications
4mm Ø butyl
rubber sealant
(site applied)
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
Construction Application
Standard Environment – Wall – LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
Ref No: 1/5.79/LPS-B
Application
Seals & Fillers
The following specification is KS1000 RW/Zero ODP/LPCB
Trapezoidal Insulated Wall Panel laid horizontally or vertically on
buildings with internal humidity class environments 1-4 inclusive.
Side Lap
All external side laps to be weather sealed along the full length
by an unbroken bead of Scapa Tape 4mm diameter butyl rubber
sealant tape, Ref: 0311.
For internal humidity class environment 5 i.e. swimming pools
contact Kingspan Technical Design Bureau.
In addition all side laps have a factory applied anti-condensation
tape.
KS1000 RW panels are Loss Prevention Certification Board (LPCB)
certified to LPS 1181 Grade B.
End Lap
All external end laps to be 100mm long, and weather sealed along
the width using two unbroken runs of Scapa Tape 4mm diameter
butyl rubber sealant tape, Ref: 0311.
Materials & Coatings
External Weather Sheet
Substrate to be 0.5mm thick steel S220GD+ZA eutectic
Galvalloy hot-dip zinc coated steel to BS EN10214: 1992.
External coating to be Corus UK Limited Colorcoat HPS200
Plastisol, 200 microns thick.
Colour – Standard SC
Profiled Fillers
Where flashings are fixed across the profile of the insulated panel,
EPDM faced closed cell polyethylene foam fillers should be used
to seal and close the profile. Seal the top, bottom and sides of
each profiled filler with non-curing gun-grade sealant, Scapa Tapes,
Ref: 0100.
Reverse to have a light grey polyester coating.
Insulation Core
To consist of 60mm (England & Wales) or 70mm (Scotland) thick,
closed cell, with zero ozone depletion (Zero ODP) and LPCB
certified polyisocyanurate (PIR) insulation.
Junctions
Junctions between the roof panel system and walls / penetrations
insulated with PIR board insulation any gaps filled with Alfasbond
FR fire rated gun applied canister urethane insulation.
The auto-adhesive properties of the core bond the external and
internal sheets together, and control the panel thickness achieved
during manufacture.
Internal face of the panel to be air sealed along the full length by
an unbroken Scapa Tape 6mm diameter butyl rubber sealant tape.
Fasteners
Internal Liner Sheet
Substrate to be 0.4mm thick hot-dip zinc coated steel to
BS EN10147: 1992.
Primary
All primary fasteners must be the high threaded type
manufactured from carbon steel, anti-corrosion coated, and fitted
with a 16mm diameter bonded stainless steel washer and integral
colour matched heads.
Internal coating to be Lining Enamel, 15 microns thick. Colour White.
Reverse to have a light grey polyester coating.
All fasteners to be located through the valley of the profile.
Performance
To comply with the requirements of BS 6399: Part 2: 1997, it may be
necessary to provide additional fixings in areas of high local suction.
Thermal Insulation
The panel must have a thermal transmittance (U value) of
0.35 W/m2K (England & Wales) and 0.30 W/m2K (Scotland),
calculated using the method required by the Building Regulations
Part L2 (England & Wales) and Building Standards Part J (Scotland).
Secondary
Side laps and flashings to be stitched at 300mm centres
(maximum) with carbon steel stitching screws, complete with
washers and integral colour matched low profile heads.
Fire
The external and internal faces of the panel to be Class 0 in
accordance with the Building Regulations when tested to BS 476:
Parts 6: 1989 and Part 7: 1987.
The product has been tested in accordance with LPS1181: Issue
3 wall lining test.
Airtightness
Overall airtightness for complete envelope less than 10m3/hr/m2
at 50Pa.
536
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Construction Application
Standard Environment – Wall – LPS 1181 Grade B
Ref No: 1/5.79/LPS-B
P
NBS
• Drawing reference(s): _________
• Supports: Cold rolled rails.
Bearing width: 50mm.
• Manufacturer and reference: Kingspan vertically or horizontally
laid cladding system for standard internal and external
environments and Loss Prevention Certification Board certified
to LPS 1181 Grade B.
• Test results:
• LPS 1181, Issue 3, wall lining tests: Passed all
requirements.
• Panels:
Profile reference:
KS1000 RW/Zero ODP/LPCB - Trapezoidal Insulated Wall Panel.
External facings:
• Material: Galvalloy hot-dip ZA255 coated steel to BS EN
10212, Grade S220GD+ZA.
• Thickness: 0.5mm
• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla
finish, Colour - Standard.
Internal facings:
• Material: Hot-dip zinc coated steel to BS EN 10147.
• Thickness: 0.4mm
• Finish/Colour: Lining Enamel, colour White.
Core insulation: Zero ODP and LPCB certified.
Panel thickness: 95mm overall, 60mm core (England & Wales)
or 105mm overall, 70mm (Scotland).
• End laps: 100mm.
• End lap sealant:
• Double line of 4mm diameter Scapa Tapes, Ref: 0311,
site applied at lap in external facings.
• Side lap sealant:
• Single line of 4mm diameter Scapa Tapes, Ref: 0311, site
applied at lap in external facings.
• Anti-condensation tape, factory applied at butt joint
between panels.
• Fasteners: As determined by Clause 220G.
Number and location:
• Primary fasteners: As determined by Clause 197A, but with
each panel fixed to supports at end laps and exposed ends
using not less than three fastenings, and to all other
supports using not less than three fastenings. Fix through
every valley of profile, as recommended by cladding
manufacturer.
• Secondary fasteners: Stitch external side laps at 300mm
maximum centres.
All flashing to have butt straps and sealed with two unbroken runs
of Scapa Tapes 9mm wide x 3mm thick butyl rubber sealant tape,
Ref: 0311.
All internal flashings to be made from 0.4mm thick steel substrate,
to the same specification as the liner sheet of the panel.
All internal flashings to be air sealed at laps along the full length by
an unbroken bead of Scapa Tape, Ref: 0311. End Laps to be air
sealed with Vapourflex or gun-grade sealant.
Panel Lengths
Exact lengths to be determined by the cladding contractor from
the steelwork drawing, but typically using 6000mm lengths.
Construction Requirements
Steelwork Tolerance
The steel frame must be made and assembled to an accuracy of
L/600 between fixing planes of adjacent purlins, where L. is the
purlin spacing, and generally to BS 5950: Part 2: 1992.
Installation
All fasteners, seals and fillers to be of correct specification and
installed as indicated on the project construction drawings.
Site cut panels must provide accurate, true lines with no distortion.
Panels to be cut with powered reciprocating type saw and all
exposed site cut panels to be treated with a suitable edge
protection lacquer. Cut openings for outlets, vents, flues etc. to be
the minimum size necessary.
Remove all swarf and any foreign matter immediately from the
external surface of panels.
Fasteners to be checked and adjusted if necessary to ensure they
are weather tight and external panel facing is not distorted.
Safety
The contractor is to determine and use a safe method of working
throughout the installation and construction period, which
complies with HSE & CDM requirements.
537
KS1000 RW Wall
Vertically Laid
Model Specifications
All flashings to be weather sealed at laps and along the full length
by an unbroken bead of Scapa Tape 9mm wide x 3mm thick butyl
rubber sealant tape, Ref: 0311.
U
S
126A - Metal Composite Panel
Wall Cladding to Walls
L
U
H43 - Metal Composite Panel
Cladding/Covering
To be read with Preliminaries/General conditions.
P
NBS Format Specification
Flashings
All external flashings to be made from 0.63mm thick coated
steel to the same specification as the outer sheet of the panel.
Colour - Standard.
S
Construction Details
L
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
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Construction Application
Standard Environment – Wall – LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
• Accessories: Profiled fillers as Clause 300A.
• Thermal Transmittance (U Value) calculated using the method
required by the Building Regulations Part L2 (England & Wales)
and Building Standards Part J (Scotland): 0.35 W/m2K
(England & Wales) or 0.30 W/m2K (Scotland).
• Air leakage rate of 10m3/hr/m2 at 50 Pa.
• Other requirements:
• Internal face of panel to be air sealed along the full length by
an unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.
Ref No: 1/5.79/LPS-B
275A - Continuity Thermal Insulation
• Junctions between the roof panel system and
walls/penetrations insulated with PIR board insulation any
gaps filled with Alfasbond FR fire rated gun applied canister
urethane insulation.
• Placement: Secure and continuous with cladding/covering
insulation.
300A - Profiled Fillers
• Drawing reference(s): _________
• Manufacturer and reference: Scapa Tapes, Ref: 0726, type to
suit cladding profile.
Material: EPDM faced polyethylene foam.
Colour: Black.
• Fixing: Seal the top, bottom and sides of each profiled filler
with a non-setting gun-grade, Scapa Tapes, Ref: 0100.
• Locate where shown on drawings and wherever necessary
to close off corrugation cavities from the inside and outside
of the building. Ensure a tight fit and leave no gaps.
197A - Attachment
• Determine the number and location of cladding fasteners
recommended by the cladding manufacturer to resist wind
loads calculated in accordance with BS 6399: Part 2
Standard Method and BS 5427: Part 1.
• Calculate wind loads on roof and wall cladding appropriate
to location, exposure, roof height, building shape and size
in accordance with BS 6399: Part 2 Standard Method and
BS 5427: Part 1.
Basic wind speed (Vb): ___ m/s
Altitude factor (Sa): ___
Direction factor (Sd): ___
Seasonal factor (Ss): 1
Probability factor (Sp): 1
Terrain and building factor (Sb): ___
External and internal size effect factors (Ca): 1
External pressure coefficients (Cpe): As determined from
BS 6399: Part 2, Clauses 2.4 and 2.5.
Internal pressure coefficients (Cpi): As determined from
BS 6399: Part 2, Clause 2.6.
Dominant opening: _________
310A - Purpose Made Cold Formed Metal Accessories External
• Drawing reference(s): _________
• Material/finish: As external face of cladding.
Thickness: 0.63mm
Colour: To match external face of cladding.
Workmanship as section Z11.
• Fixing: Stitch to external face of panels at max. 300mm
centres using secondary fasteners as specified for the
cladding system.
• Sealing: Single line of 9mm x 3mm Scapa Tapes, Ref: 0311,
site applied between flashing and panel.
220G - Fasteners
• Manufacturer: One of the following:
SFS Intec Ltd, tel. 0113 208 5500
Ejot Ecofast Ltd, tel. 0113 247 0880
• Primary fasteners:
High threaded screws with bonded washers.
Type(s), size(s) and drilling capacity: As re-commended by
fastener manufacturer to suit type and thickness of supports,
and thickness of cladding panels.
Screw material: Anti-corrosion coated carbon steel.
Washer material: Grade 304 austenitic stainless steel.
Washer size: 16mm diameter.
Heads: Coloured plastic heads.
• Secondary fasteners: Stitching screws with bonded washers.
Screw/washer material: As primary fasteners.
Washer size: 14mm diameter.
Heads: With low profiled heads to match colour of the flashing.
311A - Purpose Made Cold Formed Metal Accessories Internal
• Drawing reference(s): _________
• Material/finish: As internal face of cladding.
Thickness: 0.4mm
Colour: White.
Workmanship as section Z11.
• Fixing: Stitch to internal face of panels at max. 300mm centres
using secondary fasteners as specified for the cladding system.
• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311,
site applied between flashing and panel.
• End laps to be air sealed with Vapourflex or gun-grade sealant.
538
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Construction Application
Standard Environment – Wall – LPS 1181 Grade B
KS1000 RW/Zero ODP/LPCB Trapezoidal Wall System
Detail 1 - Side Lap
Ref No: 1/5.79/LPS-B
Detail 2 - End Lap
Stitching screw at
300mm centres
Sheeting rail
Panel fixing
100mm
end lap
4mm Ø butyl rubber
sealant (site applied)
4mm Ø butyl
rubber sealant
(site applied)
KS1000 RW Wall
Vertically Laid
Model Specifications
To align external laps any
gaps between panels to
be filled with site applied
alfasbond (FR) canister
insulation
Detail 3 - Fastener Locations
Detail 4 - Corner Detail
Corner column
Sheeting rail
KS1000 RW/LPCB insulated wall panel vertically laid
Air seal - 6mm Ø butyl rubber sealant
Internal cleader angle by steel sub-contractor with
air seal Vapourflex sealant applied at joints
Zed support lapped 100mm at joints
Site cut vertical sheeting
PIR insulation board with site applied air seal Alfasbond
fire rated (FR) canister insulation to fill any gaps if
required to maintain continuity of insulation
External corner flashing with 100mm sealed overlaps
On site remove overlap leg from panel
9mm x 3mm butyl rubber sealant
Direction of lay
KS1000 RW/LPCB insulated wall panel vertically laid
539
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“
ISO 9001: 2000 quality
controlled standards apply
540
”
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SFS Intec Fastener Selector Guide
Product: Steel - KS1000 RW Wall System - Valley Fixed (16mm diameter sealing washer)
Cold Rolled
1.2-5mm
Hot Rolled
5-12mm
(14)
Carbon Steel Fasteners
(Building Classifications - Standard & Temperature Controlled)
Sela Moulded Head
Irius Powder Coated Head
Austenitic Stainless Steel Fasteners
(Building Classifications - High humidity, Low temp, Hygiene)
Sela Moulded Head
40
SDTP5-T16-5,5x67xcolour
SDT5-L12-A16-5,5x67xcolour
SXTP5-S16-5,5x77xcolour
50
SDTP5-T16-5,5x77xcolour
SDT5-L12-A16-5,5x77xcolour
SXTP5-S16-5,5x87xcolour
60
SDTP5-T16-5,5x97xcolour
SDT5-L12-A16-5,5x97xcolour
SXTP5-S16-5,5x112xcolour
70
SDTP5-T16-5,5x97xcolour
SDT5-L12-A16-5,5x97xcolour
SXTP5-S16-5,5x112xcolour
80
SDTP5-T16-5,5x112xcolour
SDT5-L12-A16-5,5x112xcolour
SXTP5-S16-5,5x112xcolour
100
SDTP5-T16-5,5x137xcolour
SDT5-L12-A16-5,5x137xcolour
SXC5-S16-5,5x154+cap
40
SDTP14-T16-5,5x74xcolour
SDT14-L12-A16-5,5x74xcolour
SXTP14-S16-5,5x76xcolour
50
SDTP14-T16-5,5x93xcolour
SDT14-L12-A16-5,5x93xcolour
SXTP14-S16-5,5x95xcolour
60
SDTP14-T16-5,5x93xcolour
SDT14-L12-A16-5,5x93xcolour
SXTP14-S16-5,5x95xcolour
70
SDTP14-T16-5,5x113xcolour
SDT14-L12-A16-5,5x113xcolour
SXTP14-S16-5,5x114xcolour
80
SDTP14-T16-5,5x113xcolour
SDT14-L12-A16-5,5x113xcolour
SXTP14-S16-5,5x114xcolour
100
SDTP14-T16-5,5x132xcolour
SDT14-L12-A16-5,5x132xcolour
SXTP14-S16-5,5x134xcolour
Sela Moulded Head
Hexhead + Cap
40
SDTP5-T16-5,5x97xcolour
SDT5-L12-A16-5,5x97xcolour
SXTP-S16-5,5x107xcolour
SXCW-S16-6,5x105xcolour
50
SDTP5-T16-5,5x112xcolour
SDT5-L12-A16-5,5x112xcolour
SXTP-S16-5,5x130xcolour
SXCW-S16-6,5x105xcolour
60
SDTP5-T16-5,5x137xcolour
SDT5-L12-A16-5,5x137xcolour
SXTP-S16-5,5x130xcolour
SXCW-S16-6,5x115xcolour
70
SDTP5-T16-5,5x137xcolour
SDT5-L12-A16-5,5x137xcolour
SXTP-S16-5,5x130xcolour
SXCW-S16-6,5x135xcolour
80
SDTP5-T16-5,5x137xcolour
SDT5-L12-A16-5,5x137xcolour
SXTP-S16-5,5x154xcolour
SXCW-S16-6,5x135xcolour
SXTP-S16-5,5x154xcolour
SXCW-S16-6,5x155xcolour
Timber
100
SDT5-T16-5,5x162+cap
Stitching fasteners for sidelap fixing and general fixing of flashings
Sela Moulded Head
Irius Powder Coated Head
Sela Moulded Head
Irius Powder Coated Head
SLP2-A14-4,8x20xcolour
SDL3-L12-T15-5,5x25xcolour
SLP2-S-A14-4,8x20xcolour
SXL2-L12-A14-5,5x22xcolour
Coloured rivet option 1661/0619xcolour
541
KS1000 RW Wall
Vertically Laid
Fastener Selection
Core
Rail
Thickness
Type &
Thickness (mm)
For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info
“
KS1000 RW insurer approved
system provides good economics,
superior performance, fast build
and long term lifetime durability
”
542
4
543
75°
115°
33.3
115°
33.3
5
56
33.3
50.5
58
65°
16.1
30.5
30.5
16.1
333.3
30.5
1.0
Insulation
Core
40
50
60
70
80
100
333.3
Overall Panel
Thickness
75
85
95
105
115
135
Available Panel Thicknesses
Insulation core
35
KS1000 RW Wall
Vertically Laid
Construction Details
1.0
Overall width
Internal liner sheet
External weather sheet
Note: Two sets of construction details have been produced to give the building designer flexibility
within the Part L2 calculation for the total building heat loss Alpha (a). The decision on the choice
ENHANCED
STANDARD
of
or
details is taken by the building designer and
is determined from the Part L2 total heat loss methodology. A mixture of both standard and
enhanced details may be required for some projects.
Note: The exact number of panel fixings will be dependant on the design wind suction loads.
Fastener Position (Vertically and Horizontally laid)
12
16
27
27
333.3
1000 Cover width
Overall Panel
Width
1075
1077
1080
1082
1085
1091
75°
10
20
3
Anti condensation
tape (factory applied)
115° 110°
30.5
30.5
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Panel Dimensions/Recommended
Fastener Locations
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Wall Panel - Vertically Laid
Panel End Lap
KS1000 RW/LPCB vertically laid
Sheeting rail
Minimum
10mm
100mm
Panel Fastener
To align external laps
any gaps between panels
to be filled with site
applied insulation
Two runs of 4mm Ø
butyl rubber sealant
Panel Side Lap
6mm Ø butyl rubber vapour seal
when required (site applied)
Direction of
prevailing wind
Direction of lay
4mm Ø butyl rubber
sealant (site applied)
Note:
Anti-condensation tape
(factory applied)
To ensure correct panel
installation side wall sheeting
rails must be correctly aligned
prior to insertion of fixings
Low profile stitching screw
(Maximum 500mm centres,
300mm maximum for LPCB)
544
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Drip Detail
Drip Detail
STANDARD
KS1000 RW/LPCB vertically laid
Air seal - 6mm Ø butyl
rubber sealant
Air seal - continuous bead of gun-grade sealant
required at angle edge
Internal closure flashing
Mineral fibre insulation site applied
Alfas C foam seal
Galvanised ledger angle
Drip flashing
Building Regulations Part L2 Thermal Data
The appropriate Y value for the brickwork, blocks or concrete must
be added to the above Y value to obtain the total loss through this
junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Drip Detail
ENHANCED
Stanchion
Optional internal closure flashing
to mask insulation from view
Sheeting rail
Air seal - 6mm Ø butyl rubber sealant
PIR board insulation with Alfasbond (FR)
canister applied insulation to fill any gaps if
required to maintain continuity of insulation
Panels specified with flush
ends will have a minimum
cut back of 10mm
Drip flashing
Air seal - continuous bead of gun-grade sealant
Building Regulations Part L2 Thermal Data
fmin = 0.64 Y = 0.54 W/mK
The appropriate Y value for the brickwork, blocks or concrete must
be added to the above Y value to obtain the total loss through this
junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Note: In some cases two sets of details have been produced to give the building designer flexibility within the calculation for the total building heat loss.
The decision on the choice of standard or enhanced details is taken by the building designer and is determined from the total building heat loss methodology.
A mixture of both standard and enhanced details maybe required for some projects.
545
KS1000 RW Wall
Vertically Laid
Construction Details
fmin = 0.52 Y = 0.60 W/mK
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External Corner Detail
External Corner detail
STANDARD
Corner column
Sheeting rail
KS1000 RW/LPCB insulated wall panel vertically laid
Air seal - 6mm Ø butyl rubber sealant
Internal cleader angle by steel sub-contractor with
air seal Vapourflex sealant applied at joints
Zed support lapped 100mm at joints
Site cut vertical sheeting
Mineral fibre insulation site applied
External corner flashing with 100mm
sealed overlaps
Direction of lay
9mm x 3mm butyl rubber sealant
Building Regulations Part L2 Thermal Data
KS1000 RW/LPCB insulated wall panel vertically laid
fmin = 0.95 Y = 0.02 W/mK
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
External Corner detail
ENHANCED
Corner column
Sheeting rail
KS1000 RW/LPCB insulated wall panel vertically laid
Air seal - 6mm Ø butyl rubber sealant
Internal cleader angle by steel sub-contractor with
air seal Vapourflex sealant applied at joints
Zed support lapped 100mm at joints
Site cut vertical sheeting
PIR board insulation with site applied air seal Alfasbond
fire rated (FR) canister insulation to fill any gaps if
required to maintain continuity of insulation
External corner flashing with 100mm sealed overlaps
On site remove overlap leg from panel
Direction of lay
9mm x 3mm butyl rubber sealant
Building Regulations Part L2 Thermal Data
KS1000 RW/LPCB insulated wall panel vertically laid
fmin = 0.95 Y = 0.01 W/mK
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
546
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Internal Corner Detail
Main Column
Alfasbond fire rated (FR) canister
insulation to fill any gaps if required to
maintain continuity of insulation
Sheeting rail
Air seal - 6mm Ø butyl rubber sealant
Internal corner flashing with 100mm
end laps sealed with Vapourflex or
gun-grade sealant
9mm x 3mm butyl rubber sealant
Corner flashing with 100mm sealed overlaps
9mm x 3mm butyl rubber sealant
Zed support lapped 100mm at joints
KS1000 RW/LPCB
vertically laid
Sheeting rail
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.00 W/mK
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
547
KS1000 RW Wall
Vertically Laid
Construction Details
Site cut vertical panel to suit
Air seal - 6mm Ø butyl
rubber sealant
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Abutment to Brickwork
Abutment to Brickwork Detail
Building Regulations Part L2 Thermal Data
fmin = 0.89
Air seal - 4mm Ø butyl
rubber sealant
Y = 0.07 W/mK
The appropriate Y value for the brickwork or blocks must be added to the
above Y value to obtain the total heat loss through this junction details.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Closure flashing with 100mm
air sealed overlapped joints
Alfasbond FR canister applied insulation to fill any
gaps if required to maintain continuity of insulation
Air seal - continuous bead
of gun-grade sealant
Polyethylene backing rod with silicone sealant by others
KS1000 RW/LPCB vertically laid
Trim flashing
4mm Ø butyl rubber sealant
Flat headed fastener at maximum
500mm centres
Abutment to Brickwork Detail
Building Regulations Part L2 Thermal Data
fmin = 0.66
Y = 0.21 W/mK
The appropriate Y value for the brickwork or blocks must be added to the
above Y value to obtain the total heat loss through this junction details.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Closure flashing with 100mm
air sealed overlapped joints
Air seal - continuous bead
of gun-grade sealant
Alfasbond FR canister applied
insulation to fill any gaps if required to
maintain continuity of insulation
Polyethylene backing rod with
silicone sealant by others
Trim flashing
4mm Ø butyl rubber sealant
KS1000 RW/LPCB vertically laid
Air seal - 6mm Ø butyl rubber sealant
548
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Abutment to Brickwork
Abutment to Brickwork Detail
Building Regulations Part L2 Thermal Data
fmin = 0.89
Y = 0.07 W/mK
The appropriate Y value for the brickwork or blocks must be added to the
above Y value to obtain the total heat loss through this junction details.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Air seal - 6mm Ø butyl
rubber sealant
Closure flashing with 100mm
air sealed overlapped joints
Alfasbond FR canister applied insulation
to fill any gaps if required to maintain
continuity of insulation
KS1000 RW/LPCB
vertically laid
Polyethylene backing rod with
silicone sealant by others
4mm Ø butyl rubber sealant
Trim flashing
Abutment to Brickwork Detail
Building Regulations Part L2 Thermal Data
fmin = 0.86
Y = 0.21 W/mK
The appropriate Y value for the brickwork or blocks must be added to the
above Y value to obtain the total heat loss through this junction details.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Closure flashing with air seal Vapourflex applied at joints
Air seal - continuous bead
of gun-grade sealant
Alfasbond FR canister applied
insulation to fill any gaps if required to
maintain continuity of insulation
Polyethylene backing rod with
silicone sealant by others
Trim flashing
4mm Ø butyl rubber sealant
KS1000 RW/LPCB
vertically laid
Air seal - 6mm Ø butyl
rubber sealant
549
KS1000 RW Wall
Vertically Laid
Construction Details
Air seal - continuous bead
of gun-grade sealant
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Soffit Details
Air seal - 6mm Ø butyl
rubber sealant
Drip flashing
Galv. steel ledger angle
PIR board insulation
External soffit flashing
Continuous bead of gun-grade sealant
Alfasbond (FR) canister insulation
applied prior to fixing soffit flashing
9mm x 3mm butyl rubber sealant
9mm x 3mm butyl rubber sealant
Closure flashing
Building Regulations Part L2 Thermal Data
fmin = 0.45 Y = 1.22 W/mK
The appropriate Y value for the brickwork, blocks or concrete must
be added to the above Y value to obtain the total loss through this
junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Air seal - 6mm Ø butyl
rubber sealant
Drip flashing
Galv. steel ledger angle
PIR board insulation
External soffit flashing
9mm x 3mm butyl rubber sealant
Alfasbond (FR) canister insulation
applied prior to fixing soffit flashing
Internal closure flashing
9mm x 3mm butyl rubber sealant
Air seal - 6mm Ø butyl
rubber sealant
Closure flashing
Profiled filler sealed top & bottom
with gun-grade sealant
KS1000 RW/LPCB vertically laid
Building Regulations Part L2 Thermal Data
fmin = 0.45 Y = 1.15 W/mK
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
550
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Vertical to Horizontal Break Detail
KS1000 RW/LPCB vertically laid
Air seal - 6mm Ø bead
of gun-grade sealant
Alfasbond FR canister insulation
applied as panel is placed
60mm PIR insulation board
Site cut panel to suit
Min. 35mm
Air seal - Vapourflex sealant applied
over joints in support
Air seal - 6mm Ø
bead of gun-grade
sealant
KS1000 RW Wall
Vertically Laid
Construction Details
Drip flashing
9mm x 3mm butyl rubber sealant
KS1000 RW/LPCB horizontally laid
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.003 W/mK
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
551
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Feature Band Detail
KS1000 RW/LPCB vertically laid
Air seal - 6mm Ø butyl rubber sealant
Air seal - Vapourflex sealant applied
over joints in supports
Alfasbond FR canister insulation
applied as panel is placed
Min 35mm
Profiled filler sealed top & bottom
with gun-grade sealant
Air seal - 6mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.004 W/mK
KS1000 RW/LPCB vertically laid
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Alternative Feature Band
Desired
dimension to
create feature
band
Feature band flashing
Sheeting rail
Note: Galvanised ledger angle optional at horizontal breaks
552
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Window Detail
STANDARD
Window Head and Sill Detail
Air seal - 6mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.44 Y = 1.01 W/mK
Optional internal head flashing
The appropriate Y value for the window system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Mineral fibre insulation
site applied
Window support rail
Head flashing
External soffit flashing with no
connection to internal
Polyethylene backing rod with silicone
sealant by window installer
Window unit by others
Window sill flashing with 3° slope to facilitate
drainage (no connection to internal)
Profiled filler sealed top and bottom
with gun-grade sealant
Mineral fibre insulation
site applied
Air seal - 6mm Ø butyl
rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.52 Y = 0.83 W/mK
Internal sill flashing
The appropriate Y value for the window system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Window Jamb Detail Option 1
Window Jamb Detail Option 2
Window width
Mineral fibre insulation
site applied
Jamb steelwork
Window unit
by others
Polyethylene backing rod
with silicone sealant
Air seal - 6mm Ø butyl
rubber sealant
External jamb flashing with
no connection to internal
Site cut panel
Building Regulations Part L2 Thermal Data
9mm x 3mm butyl rubber sealant
fmin = 0.59 Y = 0.53 W/mK
The appropriate Y value for the window system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
553
KS1000 RW Wall
Vertically Laid
Construction Details
Window depth to suit panel module
9mm x 3mm butyl rubber sealant
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Window Detail
ENHANCED
Window Head and Sill Detail
Building Regulations Part L2 Thermal Data
Air seal - 6mm Ø butyl rubber sealant
fmin = 0.50 Y = 0.61 W/mK
PIR board insulation
The appropriate Y value for the window system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Optional internal head flashing
Window support rail
Head flashing
9mm x 3mm butyl rubber sealant
Internal head flashing
(optional) with no connection
to external soffit flashing
Window depth to suit panel module
25mm thick PIR board insulation
External soffit flashing with no connection to internal flashing
Polyethylene backing rod with silicone
sealant by window installer
Window unit by others
Site applied Alfasbond fire rated (FR) canister insulation
Window sill flashing with 3° slope to facilitate
drainage (no connection to internal flashing)
Profiled filler sealed top and bottom
with gun-grade sealant
Ferrules used to fix windows
Air seal - 6mm Ø butyl rubber sealant
Building Regulations Part L2 Thermal Data
fmin = 0.95 Y = 0.07 W/mK
The appropriate Y value for the window system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Window Jamb Detail Option 1
Window Jamb Detail Option 2
Window width
Internal jamb flashing with no
connection to external flashing
25mm thick PIR
board insulation
Jamb steelwork
Window unit
by others
Polyethylene backing rod
with silicone sealant
Air seal - 6mm Ø butyl
rubber sealant
External jamb flashing
with no connection to
internal flashing
Site cut panel
Building Regulations Part L2 Thermal Data
9mm x 3mm butyl rubber sealant
fmin = 0.96 Y = 0.08 W/mK
The appropriate Y value for the window system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
554
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Personnel Door Detail
STANDARD
Personnel Door Detail (Door Head Panel Site Cut)
B
+2100mm
B
A
A
Pressed metal base channel
or RSA by others
Expanding type anchor
fixing by others
F.F.L. 0.00mm
900mm
Door Jamb Detail A-A
Door Head Detail B-B
Galvanised door post by
steel sub-contractor
with Vapourflex sealant
applied to joints
Polyethylene backing
rod with silicone sealant
by door installer
Air seal - 6mm Ø
butyl rubber sealant
Internal head
flashing (optional)
Mineral fibre
insulation site applied
Galvanised
door head
Mineral fibre insulation
site applied
Door & frame by
others fixed to steel
support frame
Site cut panel
External soffit flashing with
no connection to internal
Air seal - 6mm Ø butyl
rubber sealant
9mm x 3mm butyl
rubber sealant
External jamb flashing with
no connection to internal
9mm x 3mm butyl
rubber sealant
Door head flashing
Note: For opening outward door ensure
drip flashing is clear top of door
Building Regulations Part L2 Thermal Data
Building Regulations Part L2 Thermal Data
fmin = 0.59 Y = 0.53 W/mK
fmin = 0.44 Y = 1.01 W/mK
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
555
KS1000 RW Wall
Vertically Laid
Construction Details
Door frame by others
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Personnel Door Detail
ENHANCED
Personnel Door Detail (Door Head Panel Site Cut)
B
+2100mm
B
A
A
Door frame by others
Pressed metal base channel
or RSA by others
Expanding type anchor
fixing by others
F.F.L. 0.00mm
900mm
Door Jamb Detail A-A
Galvanised door post by
steel sub-contractor with
Vapourflex sealant applied
to joints
25mm thick PIR board
insulation
Door Head Detail B-B
Air seal - 6mm Ø
butyl rubber sealant
PIR board
insulation
Internal jamb flashing
with no connection
to external flashing
Optional internal
head flashing
Ferrules used to fix doors
Galvanised
door head
25mm thick PIR
board insulation
Internal head flashing
(optional) with no
connection to
external soffit flashing
Door & frame by others
fixed to steel support frame
Polyethylene backing rod
with silicone sealant
External soffit flashing
with no connection to
internal flashing
Air seal - 6mm Ø butyl
rubber sealant
External jamb flashing with no
connection to internal flashing
9mm x 3mm butyl
rubber sealant
9mm x 3mm butyl
rubber sealant
Door head flashing
Note: For opening outward door ensure
drip flashing is clear top of door
Building Regulations Part L2 Thermal Data
Building Regulations Part L2 Thermal Data
fmin = 0.96 Y = 0.08 W/mK
fmin = 0.50 Y = 0.61 W/mK
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
556
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Roller Shutter Door Detail
STANDARD
Up and Over Door Head Detail
Air seal - 6mm Ø butyl rubber sealant
Mineral fibre insulation site applied
9mm x 3mm butyl rubber sealant
Head flashing
See door manufacturers details for height required
Optional internal closure flashing
Drum
e
slop
ble
ia
r
Va
Roller guide supported
from main structure
Clear door height
External soffit flashing
Building Regulations Part L2 Thermal Data
fmin = 0.30 Y = 0.66 W/mK
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Door Jamb Detail
Door guide by others
Door by others
Air seal
RSC door post
Mineral fibre insulation site applied
Sheeting rail
Internal cleader angle by steel sub-contractor
with Vapourflex seal applied to joints
Air seal - 6mm Ø butyl rubber sealant
Site cut panel
Door jamb flashing
9mm x 3mm butyl
rubber sealant
Clear door width
9mm x 3mm butyl rubber sealant
Building Regulations Part L2 Thermal Data
Note: Roller shutter doors to be well insulated and
have sealed joints, head, jamb and at floor.
fmin = 0.37 Y = 1.33 W/mK
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
557
KS1000 RW Wall
Vertically Laid
Construction Details
RSC door post
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Roller Shutter Door Detail
ENHANCED
Up and Over Door Head Detail
Air seal - 6mm Ø butyl rubber sealant
PIR board insulation
Head flashing
See door manufacturers details for height required
Optional closure flashing
Drum
e
slop
ble
ia
r
Va
Roller guide supported
from main structure
70mm thick PIR board insulation
Clear door height
9mm x 3mm butyl rubber sealant
60mm return to soffit flashing
External soffit flashing
RSC door post
Building Regulations Part L2 Thermal Data
fmin = 0.51 Y = 0.62 W/mK
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
Door Jamb Detail
Door guide by others
Door by others
Sheeting rail
Air seal
70mm thick PIR board insulation
with site applied Alfasbond fire
rated (FR) canister insulation
filling gaps
RSC door post
Internal cleader angle by steel
sub-contractor with Vapourflex
seal applied to joints
Air seal - 6mm Ø butyl rubber sealant
Site cut panel
Door jamb flashing
9mm x 3mm butyl rubber sealant
9mm x 3mm butyl
rubber sealant
Clear door width
Building Regulations Part L2 Thermal Data
Note: Roller shutter doors to be well insulated and
have sealed joints, head, jamb and at floor.
fmin = 0.76 Y = 0.81 W/mK
The appropriate Y value for the door system must be added to the
above Y value to obtain the total heat loss through this junction detail.
The above values are only applicable to the components on this detail.
Changes to the components will have an effect on the given values.
558
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Fixed Wall Louvre Detail
Section Through Head and Sill
†
Panels specified with flush ends will
have a maximum cut back of 10mm
Air seal - 6mm Ø butyl rubber sealant
10mm min †
Head flashing
9mm x 3mm butyl rubber sealant
Soffit flashing
Variable
Silicone sealant
KS1000 RW Wall
Vertically Laid
Construction Details
Bird mesh screen/insect mesh
Silicone sealant
Sill flashing
Profiled filler sealed top & bottom
Galvanised pressed metal supports
connected to sheeting rails
Air seal - 6mm Ø butyl rubber sealant
Section Through Jamb
Variable
Air seal - 6mm Ø butyl rubber sealant
Galvanised pressed metal supports
connected to sheeting rails
Silicone sealant
9mm x 3mm butyl
rubber sealant
9mm x 3mm butyl
rubber sealant
Jamb flashing
559
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Wall Extractor Details
Standard Temperature
Hole site cut to accommodate pipe/ducting etc.
6mm Ø butyl rubber seal
Internal cover flashing to match liner material
Insulated panel
“Dektite” (E.P.D.M.) flexible pipe flashing or similar by others
Pipe/ducting by others
It is advisable to locate pipe/ducting within
the mini-corrugations of outer sheet profile
High Temperature
Site applied non combustible insulation by others
Hole site cut to accommodate pipe/ducting etc.
Internal cover flashing to match liner material
Galvanised soaker
6mm Ø butyl rubber sealant
Insulated panel
“Dektite” (silicone) flexible pipe flashing or similar
to suit high temperature conditions by others
Pipe/ducting by others
It is advisable to locate pipe/ducting within the
mini-corrugations of outer sheet profile
Alternative Standard Temperature
Hole site cut to accommodate pipe/ducting etc.
Moulded GRP pipe outlet (factory produced)
Insulated panel
Pipe/ducting by others
Aperture Ltd GRP insitu weathering system bonded to
panels external sheet, colour to match external panel
Note: Maximum hole size to be 300mm square or diameter, penetrations greater will require additional supporting steel.
560