Tilting Frying Pan en Installation and Operating Instructions Model 20.10.1998/T-Dok/SCHM 8.1.07 2/1 GN manual tilting 2/1 GN motorised tilting 3/1 GN manual tilting 3/1 GN motorised tilting Type No. 2021401-08 2021401A08 2021401B08 2021401C08 2021402-08 2021402A08 2021402B08 2021402C08 2021407-02 2021407A02 2021407B02 2021407C02 2021408-02 2021408A02 2021408B02 2021408C02 MKN - Catering Equipment 16.06.2004/T-Dok/STF Tilting Frying Pan 2 Installation and Operating Instructions Tilting Frying Pan Table of Contents Page Appliance description .......................................................... 5 Use in compliance with the regulations ............................................. 5 Legend.......................................................................................... 5 Appliance description...................................................................... 6 Tilting Frying Pan 2/1 GN with manual tilting ................................... 6 Tilting Frying Pan 2/1 GN with motorised tilting................................ 7 Tilting Frying Pan 3/1 GN with manual tilting ................................... 8 Tilting Frying Pan 3/1 GN with motorised tilting................................ 9 Main components......................................................................... 10 Electrical equipment...................................................................... 10 Optional accessories ..................................................................... 10 Technical Data ............................................................................. 11 Installation ........................................................................ 13 General installation instructions...................................................... 13 Installation in a line ..................................................................... 13 Connection ....................................................................... 14 Connection.................................................................................. 14 Electrical connection ................................................................... 14 Operating instructions ........................................................ 15 22.03.2000/T-Dok/SCHM 8.1.07 Commissioning ............................................................................ Operation .................................................................................... Operating pauses ......................................................................... Emptying the pan ......................................................................... With the manual tilt device .......................................................... Return to the frying position ........................................................ With the electric motor tilt device ................................................. Return to the frying position ........................................................ 15 15 15 16 16 16 16 16 Cleaning and maintenance .................................................. 17 General ....................................................................................... Cleaning...................................................................................... The housing............................................................................... The tilting frying pan................................................................... Greasing the lid hinge ................................................................... Regreasing the lid hinge .............................................................. Installation and Operating Instructions 17 17 17 17 18 18 3 Table of Contents Tilting Frying Pan Page Malfunction procedure ....................................................... 19 General ....................................................................................... Safety Temperature Limiter (STL) ................................................... Switching on the STL.................................................................. Broken control lamp...................................................................... 19 19 19 19 Appendix .......................................................................... 21 21 21 22 23 24 25 16.06.2004/T-Dok/STF Wiring diagram for Appliance ......................................................... Wiring diagram 209118----PS-C.................................................... Wiring diagram 209119----PS-C.................................................... Wiring diagram 209134----PS-B .................................................... Wiring diagram 209135----PS-D.................................................... Declaration of Conformity.............................................................. 4 Installation and Operating Instructions Tilting Frying Pan Appliance description Appliance description Use in compliance with the regulations MKN-Tilting Frying Pans are kitchen appliances built for commercial use, and in particular, for use in industrial catering kitchens. They can only be used with the proper pots and pans for preparing food by frying, boiling and baking. It is forbidden in particular to use them for the following purposes: • heating up rooms • heating up canned food • heating up brine or acids • heating up all kind of chemicals • as a deep fat fryer • as a work surface • as a storage surface It is forbidden to modify the appliances or carry out technical alterations. This would cancel all warranties and the safety of the appliance could no longer be guaranteed. Staff using the appliance should be properly trained before commissioning the appliance in accordance with these operating instructions. The operating instructions are essential for safe operation and should therefore be kept in a place known and accessible to the operators. Legend The signs used in these operating instructions have the following meanings: Warning of a general hazard. Forbidden use of water to extinguish oil fires. 13.05.1998/T-Dok/SCHM 8.1.07 More detailed information. Conformity sign: Confirmation that this product complies with all relevant EU directives Installation and Operating Instructions 5 Appliance description Tilting Frying Pan Appliance description Tilting Frying Pan 2/1 GN with manual tilting Type No.: 2021401-08; 2021401A08; 2021401B08 and 2021401C08 7 8 9 5 11 H1 4 10 H H2 6 2 1 B 3 BEA EA LEA L 7 - Lid hinge 8 - Spring counter for belanced hinged Lid 9 - Lid handle 10 - Frying pan with two separate heating zones 11 - Hand wheel with folding handleff All Dimensions [mm] 6 L B H H1 H2 LEA BEA HEA 800 850 850 150 700 90 205 - L - Length B - Width H - Height EA - Electric connection LEA - Length Electric connection BEA - Width Electric connection Installation and Operating Instructions 16.06.2004/T-Dok/STF 1 - Identification plate 2 - Tilt motor behind the panel 3 - Heating current control lamp for right and left hand heating zone 4 - Electric connection behind the panel 5 - Main switch 6 - Temperature control knob for right and left hand heating zone Tilting Frying Pan Appliance description Tilting Frying Pan 2/1 GN with motorised tilting Type No.: 2021402-02; 2021402A02; 2021402B02 and 2021402C02 7 8 9 5 10 H H2 6 11 H1 4 2 12 1 B 3 BEA EA LEA L 16.06.2004/T-Dok/STF 1 - Identification plate 2 - Tilt motor behind the panel 3 - Heating current control lamp for right and left hand heating zone 4 - Electric connection behind the panel 5 - Main switch 6 - Temperature control knob for right and left hand heating zone 7 - Lid hinge 8 - Spring counter for belanced hinged Lid 9 - Lid handle 10 - Frying pan with two separate heating zones 11 - Control knob ”raise/lower“ 12 - Foot operated buttom ”raise/lower“ (optional acessories) All Dimensions [mm] L B H H1 H2 LEA BEA HEA 800 850 850 150 700 90 205 - Installation and Operating Instructions L - Length B - Width H - Height EA - Electric connection LEA - Length Electric connection BEA - Width Electric connection 7 Appliance description Tilting Frying Pan Type No.: 2021407-02; 2021407A02; 2021407B02 and 2021407C02 Tilting Frying Pan 3/1 GN with manual tilting 7 8 9 10 H H2 6 5 H1 11 4 2 1 B 3 B EA EA L EA L 7 - Lid hinge 8 - Spring counter for belanced hinged Lid 9 - Lid handle 10 - Frying pan with two separate heating zones 11 - Hand wheel with folding handleff All Dimensions [mm] 8 L B H H1 H2 LEA BEA HEA 1100 850 850 150 700 90 205 - L - Length B - Width H - Height EA - Electric connection LEA - Length Electric connection BEA - Width Electric connection Installation and Operating Instructions 16.06.2004/T-Dok/STF 1 - Identification plate 2 - Tilt motor behind the panel 3 - Heating current control lamp for right and left hand heating zone 4 - Electric connection behind the panel 5 - Main switch 6 - Temperature control knob for right and left hand heating zone Tilting Frying Pan Appliance description Type No.: 2021408-02; 2021408A02; 2021408B02 and 2021408C02 Tilting Frying Pan 3/1 GN with motorised tilting 7 8 9 5 11 H1 4 10 H H2 6 2 12 1 B 3 B EA EA L EA L 16.06.2004/T-Dok/STF 1 - Identification plate 2 - Tilt motor behind the panel 3 - Heating current control lamp for right and left hand heating zone 4 - Electric connection behind the panel 5 - Main switch 6 - Temperature control knob for right and left hand heating zone 7 - Lid hinge 8 - Spring counter for belanced hinged Lid 9 - Lid handle 10 - Frying pan with two separate heating zones 11 - Control knob ”raise/lower“ 12 - Foot operated buttom ”raise/lower“ (optional acessories) All Dimensions [mm] L B H H1 H2 LEA BEA HEA 1100 850 850 150 700 90 205 - Installation and Operating Instructions L - Length B - Width H - Height EA - Electric connection LEA - Length Electric connection BEA - Width Electric connection 9 Appliance description Main components Tilting Frying Pan • Heavy-duty catering appliances housing made out of chrome nickel steel, material no. 1.4301 • Pan with finely polished steel bottom • Bottom with right and left heating • Pan lip with full-circumference condensate return slope • Spring counter-balanced hinged lid • Full-circumference collecting channel • Tilt mechanism available with motorised operation • Substructure with solid base and height-adjustable feet, removable for plinth installation Electrical equipment • Contact compound heating elements • Main switch • Temperature controller for right and left hand heating zone • Heating current control lamps • Safety temperature limiter • Spindle motor • Control knob ”raise/lower” Optional accessories • Chrome-nickel steel pan bottom, material no. 1.4301 • Insulated, spring counter-balanced hinged lid • Special gripper clamp for lateral connection to other appliances 16.06.2004/T-Dok/STF • Foot operated buttom 10 Installation and Operating Instructions Tilting Frying Pan Technical Data Appliance description • Tilting Frying Pan 2/1 GN with manual tilting Tilting Frying Pan Model 2/1GN with manual tilting Type No. 2021401-08 2021401A08 Nominal contents 2021401B08 44 l Power consumption 10.8 kW 3NPE AC 50/60 Hz 400 V Protection type IP X5 Protection class 1 0,720 m x 0,535 m = 0,3782 m2 Heating area Ambient conditions Heat emission 2021401C08 5 - 40°C, rel. humidity 95 %, non-condensing sensitive 4860 W latent 4320 W • Tilting Frying Pan 2/1 GN with motorised tilting Tilting Frying Pan Model 2/1GN with motorised tilting Type No. 2021402-08 2021402A08 Nominal contents Power consumption 2021402B08 44 l 11.0 kW 3NPE AC 50/60 Hz 400 V Protection type IP X5 Protection class 1 0,720 m x 0,535 m = 0,3782 m2 Heating area Ambient conditions 5 - 40°C, rel. humidity 95 %, non-condensing sensitive 4950 W latent 4400 W 16.06.2004/T-Dok/STF Heat emission 2021402C08 Installation and Operating Instructions 11 Appliance description Tilting Frying Pan • Tilting Frying Pan 3/1 GN with manual tilting Tilting Frying Pan Model 3/1GN with motorised tilting Type No. 2021407-02 2021407A02 Nominal contents 2021407B02 94 l Power consumption 14.4 kW 3NPE AC 50/60 Hz 400 V Protection type IP X5 Protection class 1 1,02 m x 0,535 m = 0,5457 m2 Heating area Ambient conditions Heat emission 2021407C02 5 - 40°C, rel. humidity 95 %, non-condensing sensitive 6480 W latent 5760 W • Tilting Frying Pan 3/1 GN with motorised tilting Tilting Frying Pan Model 3/1GN with motorised tilting Type No. 2021408-02 2021408A02 Nominal contents Power consumption 2021408B02 94 l 14.6 kW 3NPE AC 50/60 Hz 400 V Protection type IP X5 Protection class 1 1,02 m x 0,535 m = 0,5457 m2 Heating area Ambient conditions 5 - 40°C, rel. humidity 95 %, non-condensing sensitive 6570 W latent 5840 W 16.06.2004/T-Dok/STF Heat emission 2021408C02 12 Installation and Operating Instructions Tilting Frying Pan Installation Installation General installation instructions For problem-free operation, and the maintenance of the operating safety of the appliance, proper installation, operation and maintenance must be carried out in compliance with these installation and operating instructions. Only then do the guarantees with respect to the sales and delivery conditions apply. The appliance must be set up and installed in compliance with the valid electrical engineering regulations, fire protection regulations, and other local and building department regulations. The appliance must only be installed against nonflammable walls and surfaces. The appliance must be installed in a stable and level position. Use the proper gripper clamps and connection profiles (optional accessories) when installing this appliance in a line with other MKN appliances. 13.05.1998/T-Dok/SCHM 8.1.07 Installation in a line Installation and Operating Instructions 13 Connection Tilting Frying Pan Connection Connection Electrical connection All electric parts within the appliancs are connected to a central terminal box ready for connection on site. Connection to the mains supply must be carried out in the proper way by a qualified electrican. Before connection, check that the power type and mains voltage match the details on the manufacturer's model identification plate. Should the instructions require clarification: always contact a qualified electrician. The appliance is designed to be connected to permanent connecting cables. Fixed protecting pipes must not exceed a height of 30 mm above floor level or plinth level. When connecting follow the VDE 0100 regulations or, where applicable, the regulations of the local power supply company. The appliance must only be operated with an earthing lead connection. An effective allchannel interrupter unit (with a contact opening of at least 3 mm) must be connected between the appliance and the mains supply, e.g. fuses or power circuit breaker. 16.06.2004/T-Dok/STF Always contact a qualified electrician if the instructions require clarification! 14 Installation and Operating Instructions Tilting Frying Pan Operating instructions Operating instructions Commissioning The appliance was tested for safe operation and proper functioning in the factory. Please completely remove any remaining manufacturing residues, and transport packing and packing before commissioning. Before using the frying pan for the first time, clean the frying surface with water and standard cleaning product. Then dry the frying surface thoroughly and proceed as follows: • Brush cooking fat or cooking oil onto the floor the frying surface, switch on the main switch and set the temperature controller to 200 - 250 °C. • Allow the fat to burn-in well, then switch the appliance off and allow the appliance to cool down. • Clean the frying surface with a wire brush and spatula. • Repeat the burning-in process 2 to 3 times. Operation The tilting frying pan must not be used for deep-fat frying! It is also dangerous, and therefore impermissible, to use large volumes of fat because the temperature can locally exceed 300 °C, which may cause excess fat to ignite. Please take care when operating the appliance because of the high temperatures in the cooking area. 13.05.1998/T-Dok/SCHM 8.1.07 The appliance must be monitored when in use! Please take care when operating the appliance because of the high operating temperature in the operating area! It can cause burns or scalds! After switching on the main switch, set the two temperature controller to the selected frying temperature. During the heating up phase, the heating current control lamps light up. Upon reaching the selected temperature, the control lamps go out, and the appliance is ready for frying. If the temperature drops below the set value during cooking, it automatically heats up again. The two zone (right and left) heating of the frying pan makes it possible, when cooking small amounts of food, to use one half for frying whilst the other half is used for keeping food warm. After frying each batch of food, it is a good idea to remove coarse residues with a spatula and to wipe the pan clean. Operating pauses Turn both temperature controller to ”Δ” and turn the main switch to the ”0” position. Installation and Operating Instructions 15 Operating instructions Tilting Frying Pan Emptying the pan Warning! The lid must be completely open before tilting the pan! Take care when emptying the pan because the hot fat running out can cause serious burns! With the manual tilt device • Turn both temperature controller to ”Δ”. • Switch the main switch to the ”0” position. 2 1 • Fully open the lid right up to the stop. • Fold out the handle of the hand wheel and turn in a clockwise direction. During the tilting operation the liquid level must remain at least 20 mm below the front lip of the pan. Return to the frying position 3 4 With the electric motor tilt device • To return the pan to the frying position, turn the wheel in an anticlockwise direction. • When the pan has reached the frying position, fold the handle back into the wheel again. • Turn both temperature controller to ”Δ”. • Switch the main switch to the ”0” position. • Fully open the lid right up to the stop. 0 • Turn the control knob to the left to position ”×” and hold in place. The pan tilts as long as the knob is held in this position. If the knob is released, it automatically returns to the ”0” position and the pan stops tilting further. During the tilting operation the liquid level must remain at least 20 mm below the front lip of the pan. Return to the frying position • To return the pan to the frying position when the control knob is turned to position ”Ø”. • The pan returned as long as the knob is held in this position. 0 16.06.2004/T-Dok/STF When the pan has reached the frying position, the motor automatically switches off. Then relaese the control knob, it automatically returns to the ”0” position. 16 Installation and Operating Instructions Tilting Frying Pan Cleaning and maintenance Cleaning and maintenance General The appliance should be cleaned every time it has been used! Switch off the power before cleaning the frying pan to cool down! Never pour cold water onto the hot frying pan because shock-cooling can lead to deformation of the frying surface! Do not spray the appliance with water or steam jets! Comment: The tilting frying pan has a hose-water resistant finish (protection type IPX5 according to EN60529), however, the protection level is not high enough to withstand direct cleaning with water or steam jets, which is why such cleaning equipment should not be used (DIN VDE 0100 T 737). Cleaning The housing The tilting frying pan Clean the housing with warm water and the usual cleaning products. Clean the tilting frying pan with warm water and the usual cleaning products. Always flush out thoroughly and wipe dry. Then rub the frying surface with frying fat. Do not allow steel cleaning wool residues or aggressive cleaning products to remain in the basin for long periods of time (soaking over night) because they can attack the stainless steel! High salt concentrations, which can result for example from the frequent boiling of potatoes, also give rise to corrosion. 13.05.1998/T-Dok/SCHM 8.1.07 If any corrosion occurs, it should be cleaned down to the metal with scouring powder to prevent the corrosion spreading. Installation and Operating Instructions 17 Cleaning and maintenance Greasing the lid hinge Regreasing the lid hinge Tilting Frying Pan After a long period of use, lubricate the lid hinge with special grease to ensure that it continues to work smoothly. Work routine: • Close the lid. • Unscrew the hexagonal cover nut. • Inject grease into the grease nipple using a grease gun. • Screw the cover nut back on. 16.06.2004/T-Dok/STF • Open and close the lid several times to spread the grease evenly inside the hinge. 18 Installation and Operating Instructions Tilting Frying Pan Malfunction procedure Malfunction procedure General The appliance must first be checked by a qualified specialist before the safety temperature limiter is allowed to be switched back on again. Only a specialist should attempt to determine the cause of a malfunction and make the necessary repairs for all malfunctions which cannot simply be attributed to external influences or accumulated dirt. Safety Temperature Limiter (STL) If the Safety Temperature Limiter (STL) springs into action and turns the heating off, it should only be switched back on again after first determining the cause of the failure and after making the necessary repairs. Switching on the STL To switch the STL back on again, it is first necessary to temporarily remove the control panel. After the appliance has cooled down, the red unlocking button can be operated without applying any force. The STL can be damaged if attempts are made to switch it on before the appliance has cooled down sufficiently. Replace the cover plate in the control panel immediately to protect the interior of the appliance from water. The fracture fail-safe STL can also be triggered when the ambient temperature drops below 0 °C. Before switching it back on, the sensor must first be warmed up to room temperature (20 °C). Only then can the STL be switched back on again. Broken control lamp The appliance must not be operated if any of the control lamp lenses are broken or leaky. 13.05.1998/T-Dok/SCHM 8.1.07 Cleaning fluid can enter improperly sealed control lamps and destroy the protective resistant of the low-voltage neon glow lamp. This can cause the low-voltage neon glow lamp to explode when switching on the appliance! When replacing components, always use original components from the latest spare parts list. Also always use the existing or new identical connecting components - this is also valid for the assembly of external housing components. Installation and Operating Instructions 19 Tilting Frying Pan 16.06.2004/T-Dok/STF Malfunction procedure 20 Installation and Operating Instructions Tilting Frying Pan Appendix Appendix Wiring diagram for Appliance for Tilting Frying Pan 2/1 GN with manual tilting 13.05.1998/T-Dok/SCHM 8.1.07 Wiring diagram 209118----PS-C Installation and Operating Instructions 21 Appendix Tilting Frying Pan for Tilting Frying Pan 2/1 GN with motorised tilting 16.06.2004/T-Dok/STF Wiring diagram 209119----PS-C 22 Installation and Operating Instructions Tilting Frying Pan for Tilting Frying Pan 3/1 GN with manual tilting 16.06.2004/T-Dok/STF Wiring diagram 209134----PS-B Appendix Installation and Operating Instructions 23 Appendix Tilting Frying Pan for Tilting Frying Pan 3/1 GN with motorised tilting 16.06.2004/T-Dok/STF Wiring diagram 209135----PS-D 24 Installation and Operating Instructions Tilting Frying Pan Appendix 16.06.2004/T-Dok/STF Declaration of Conformity Installation and Operating Instructions 25 Tilting Frying Pan 16.06.2004/T-Dok/STF Appendix 26 Installation and Operating Instructions 16.06.2004/T-Dok/STF Tilting Frying Pan MKN - Catering Equipment Tilting Frying Pan Halberstädter Straße D-38300 Wolfenbüttel Telefon (05331) 89-0 Telefax (05331) 89-280 MKN - Catering Equipment 16.06.2004/T-Dok/STF MKN Maschinenfabrik Kurt Neubauer GmbH & Co.
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