2014 AACE® INTERNATIONAL TECHNICAL PAPER EST.1497 Factors Affecting Labor Productivity in Saudi Arabia Dr. Ali Ali Shash and Abdullah A. Alsagoub Abstract—Productivity is an important key component in estimating the cost and the duration of any construction project. The accuracy of these estimates depends heavily on the reliability and precision of productivity estimates. For these reasons, estimators usually manipulate and modify productivity values, which are available as averages in their company historical records and/or commercial databases, to account for possible effects of anticipated factors. This study was conducted to determine the factors that affect labor productivity in Saudi Arabia. The required data were collected through a closed ended structured questionnaire from construction contractors in the Eastern Province, Saudi Arabia. The results indicated that poor labor supervision, lack of labor motivation, inadequate labor skills, and unclear technical requirements are the most severe factors affecting labor productivity in Saudi Arabia. Researchers from different countries have reported in the literature similar factors affecting labor productivity in their construction industries but with different severity levels. It is anticipated that contractors will appreciate the outcome of this study and consider the reported factors in the preparation of cost and time estimates for future projects. EST.1497.1 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Table of Contents Abstract ....................................................................................................................................... List of Tables ................................................................................................................................ List of Equations .......................................................................................................................... Introduction ................................................................................................................................ Objective of the Study ................................................................................................................. Literature Review ........................................................................................................................ Research Methodology ............................................................................................................... Results Analysis and Discussion .................................................................................................. Characteristics of the Respondent............................................................................................... Factors Affecting Labor Productivity ........................................................................................... Contractor’s Head Office Related Factors ................................................................................... Project Management Related Factors ......................................................................................... External Related Factors .............................................................................................................. Conclusion ................................................................................................................................... References ................................................................................................................................... 1 2 2 3 3 4 5 6 6 6 8 9 10 10 11 List of Tables Table 1 – Rank Order of Factors Affecting Productivity ............................................................. 7 List of Equations Equation 1 ................................................................................................................................... 6 EST.1497.2 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Introduction The Saudi construction industry is the second largest industry after the oil industry. This industry employs several millions of labors who mostly come from the Middle-East South and Southeastern Asian countries i.e., Egypt, Yemen, Philippines, India, Bangladesh, etc. Unfortunately, this industry could be characterized as inefficient. The project development process, especially during the construction phase, takes long time to complete and many projects are completed beyond their schedules. Al-Khalil and Al-Ghafly (1999) reported that almost 70% of the projects in Saudi Arabia are completed beyond their expected delivery dates. Delays of projects are considered a serious problem which negatively affects the country infrastructure and the financial aspects of other stakeholders. A contractor not only encounters extra unnecessary expenditure in terms of direct costs (labor and job overhead) and indirect cost (general overhead) but also loses opportunities to bid for new projects due to capacity limitations and/or poor reputation. Delays also deprive owners from collecting expected revenues from their projects and cause them to pay more for projects supervisions. Labor productivity has been cited beside other factors as the prime reason for projects delays (Saadi, 2006). Therefore, improving productivity is essential to shorten durations of projects and to reduce their costs (Abdul Kadir, 2005). Most contractors focus on labor cost, which constitutes 30% to 50% of a project cost, to reduce the overall project cost (Jarkas, 2012). The importance of labor productivity is increased when a contractor desires to improve efficiencies and effectiveness of labor resource to generate more production and, hence, more profits. Improving labor productivity in projects necessitates contractors to identify various factors which affect its value with great severity. Unfortunately, it seems that the industry does not have a recent list of severe factors that affect labor productivity in Saudi Arabia. Consequently contractors seem to struggle at the time of estimating duration and cost of projects to find the proper applicable factors affecting their labor productivity. Identifying the factors that affect labor productivity in the construction industry in Saudi Arabia is essential toward improving labor productivity. Contractors can eliminate the effect of severe factors or at least master them to reduce their consequences on productivity. Therefore, it is imperative to identify and measure the severity of the factors that affect productivity in the Saudi Construction industry. This study is an attempt to reveal the factors which affect labor productivity in Saudi Arabia. Objective of the Study The objective of this research is to study the factors affecting labor productivity in Saudi Arabian construction industry. EST.1497.3 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Literature Review Productivity is an important ingredient for any contractor success and prosperity. Planners, cost estimators, and project managers realize this importance and consider productivity very seriously to maintain effective and efficient execution of projects. The construction industry researchers identify the importance and significance of productivity on contractors’ businesses and, hence, productivity has been of a great concern to many of them. Many researchers in different parts of the world have performed productivity studies which were aiming at revealing factors that affect labor productivity. All of the performed studies have depended on collecting the necessary information via structured surveys. Those researchers have reported various factors that hinder labor productivity. Kaming et al. (1997) investigated the factors affecting labor productivity in Indonesia. They were identified and reported the five most significant factors affecting labor productivity in Indonesia. These are related to poor material management, shortage of equipment and tools, reworking the job, attendance issues, and work interference by superiors. Soekiman et al. (2011) found that the most severe factors affecting labor productivity in the Indonesian construction industry are related to supervision, material, execution and planning, and design. It seems that the severity of factors affecting productivity changes over time. Thomas et al. (2004) revealed that the most severe set of factors that demotivate labor in Hong-Kong construction industries are rework, overcrowded working space, work interfacing, shortage of tools, late work inspection, shortage of material, and poor foreman competency. Kazaz and Ulubeyli (2007) studied the drivers affecting the Turkish construction industry’s labor productivity. They classified and ranked the factors affecting productivity into economical and psychological groups. They found timings and amount of the required basic needs and social required insurance were the highest among the economic related factors and affecting labor productivity. They also found job right fit was the most severe factor that belongs to the socio-psychological factors that drive the labor productivity in Turkey’s construction industry. Kazaz et al. (2008) conducted a study focusing on the organizational factors affecting labor productivity in the Turkish construction sites. They found that a site management related factors, poor management of materials, and work systematic flow were the top significant organizational related factors affecting Turkish construction labor productivity. Ailabouni et al. (2009) conducted a study in the United Arab Emirates (UAE) to determine the factors affecting foreign labor productivity. The study indicated that foreign labors are influenced by many factors such as experiencing different management styles, language variations obstacles, culture differences, lack of family nearby, and delays in receiving monthly salaries. Jiukun Dai et al. (2009) identified and ranked order an aggregated 83 factors affecting the US construction industry. They found that availability of power tools and design errors were the most severe factors that affect US construction industry’s labor productivity. Materials shortages, incomplete drawings, delayed site inspections, and lack of competent supervisors were the most important factors affecting labor productivity in Thailand (Makulsawatudom and Emsley, 2001). Abdulkadir et al. (2005) conducted a similar study in Malaysia and found that material shortage, poor financial management to pay the suppliers on time, change work orders, delays in receiving drawings, poor management of the construction site, late progress payment to the construction EST.1497.4 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER contractors, poor material supply, shortage of competent labor, sub-contractors poor coordination, lack of required equipments and tools, and consultants poor coordination were the most severe factor leading to low labor productivity. Gidado and Karimi (2012) studied the factors influencing labor productivity in Afghanistan and found design related factors, project conditions factors, required material and tools factors, purchasing related factors, external noncontrollable factors, management related factors, and manpower resources factors were responsible for productivity significant deterioration. Overall, the most severe factors that negatively affect Afghanistan labor productivity are security factors, economic corruption, lack of proper scheduling and coordination, way of the construction, poor quality of raw materials, late payments. Jarkas and Bitar (2012) identified 45 factors affecting labor productivity in Kuwait construction industry. Poor supervision, percentage of subcontracted work, and lack of incentive, poorness of the technical specifications, change orders, lack of motivation programs, and lack of skilled labor are the top factors affecting productivity. It is interesting to note that the same factors affect labor productivity in different parts of the world, however, their intensity and severity vary from one country to another and from one point of time to another. The general finding is that contractors themselves and their projects managements affect productivity dearly. The researchers made direct recommendations to contractors to improve their managerial practices if they desire to improve productivity in construction sites. Research Methodology This section presents the steps that were followed to achieve the objective of the study. The first step was conducting a comprehensive review of published relevant literature. This step was necessary to determine the various factors affecting the labor productivity and to develop the necessary tools for collecting the needed data. The second step was to collect the necessary data via a structured questionnaire from contractors. A total of 212 questionnaires were hand delivered to 212 randomly selected contractors in the Eastern Province, Kingdom of Saudi Arabia. Twenty nine contractors completed and returned the questionnaires. This means that about 14 percent of the population participated in the study which is considered an excellent sample for representing the population. The third step was to analyze the collected data using simple statistical tools such as frequency, mean, and standard deviation. Simple mathematical techniques such as percentage and average were used in analyzing the data. However, in addition to these techniques, importance and severity indices were calculated to reflect the relative and severity of the relevant factors over the others. The indices were calculated as follows: EST.1497.5 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Equation 1 Where: = Constant expressing the weight given to i; xi = variable expressing the frequency of the response for i = 1, 2, 3, 4, 5. Results Analysis and Discussion The section presents and discusses the obtained results. The first part presents the characteristics of the participating contractors and subcontractors; the second part describes the subcontracting process; and the third part discusses the type of relationship between the two parties. Characteristics of the Respondent The results indicated that the respondents were project managers who have, the majority (90%), bachelor degrees or higher. The majority (66% of the respondents) have more than five years of experience in the construction industry. These characteristics of the participants provide reliability and credibility to the obtained data. The results indicated that the participants are employed in organizations which the majorities (86%) of them have been in existence for more than 10 years. This of course ensures that the respondents represent well established firms. Head offices of all organizations are located in the Eastern Province of Saudi Arabia. The majority (64%) of these organizations have more than 10 millions Saudi Riyals (1 US$=3.75 SR) as their financial capital. These organizations are classified, based on their number of employees, small, medium, and large contractors. The results indicated that 48%, 17%, and 35% of these organizations have less than 1000 employees, more than 1000 employees but less than 3000 employees, and more than 3000 employees and, therefore, they are classified small, medium, and large organizations, respectively. About 67%, 17%, and 16% of the participants are building and residential contractors, utilities and infrastructure contractors, and industrial contractors, respectively. The results indicated that 17%, 14%, and 69% of the participating contractors provide their services only to private clients, only to government clients, and to both government and private sectors, respectively. Factors Affecting Labor Productivity The participants were asked to assess on a five point scale the importance of many factors potentially affecting labor productivity. The importance indices, shown in Table 1, were calculated to reflect the severity of the factors. EST.1497.6 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Factors Poor labor supervision Lack of labor motivation Inadequate labor skills Unclear technical requirements Labor's payment delay Low labor available time Materials shortage Rework Project construction manager’s poor leadership Humidity Level Contract documents mismatching Level of temperature Poor coordination between construction parties Poor communications between labor and management Poor activities scheduling Owner’s representative project involvement In safe site location Late response to Request For Information Low number of experienced labor Lack of appropriate tools Poor training of labors Management poor inspection Coming after working-hours (overtime) Transportation problems Crew size No recognition ceremonies Labor's poor rest areas Tough engineer's inspection Difficulty level of the design Labor fatigue Poor scheduling and high expectations of labor Change orders Improper storage location Difficulty of accessing the site winds Speed No management meetings with crew group leaders Poor working space Lack of motivation incentives Way of construction Project's site layout Sandstorms Rainy weather Labor’s work intervention Percentage of subcontracted work Scale 5 4 14 8 13 7 11 11 10 13 11 10 8 11 12 5 9 11 7 13 10 8 9 10 12 4 8 9 11 7 9 10 11 7 6 10 8 9 7 6 8 9 7 8 6 10 8 4 7 7 8 5 5 8 7 5 5 10 6 7 4 7 7 6 6 7 6 4 3 9 2 12 4 9 5 7 2 11 5 6 4 9 3 9 7 6 1 8 4 4 3 6 6 4 2 5 9 8 6 6 9 6 9 9 6 6 5 11 8 13 8 10 7 13 7 10 11 11 7 9 12 7 9 11 11 9 9 10 10 13 8 9 6 14 9 2 3 2 3 1 1 4 2 1 2 3 3 1 3 1 2 1 2 2 1 4 4 7 2 3 4 5 6 5 8 5 7 4 3 6 6 5 2 7 4 5 6 8 1 1 1 1 2 1 1 1 1 1 1 2 3 4 1 2 3 3 1 1 4 2 2 2 1 1 2 1 2 1 1 1 3 1 3 5 4 Score 4.17 4.03 4.00 3.97 3.93 3.90 3.86 3.86 3.86 3.80 3.79 3.79 3.79 3.76 3.72 3.66 3.66 3.66 3.64 3.62 3.57 3.57 3.55 3.41 3.38 3.38 3.38 3.38 3.38 3.36 3.34 3.34 3.32 3.32 3.32 3.31 3.31 3.28 3.28 3.28 3.18 3.17 3.14 2.86 Rank 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Table 1 – Rank Order of Factors Affecting Productivity For understanding the factors and their effects on productivity and for making proper and effective recommendations to remedy and improve productivity, these factors were EST.1497.7 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER categorized into project management related factors, contractor home office related factors, project related factors, and external factors. Contractor’s Head Office Related Factors The results indicated that contractors’ head offices have significant contribution to the deterioration of labor productivity through various operational factors. The results indicated that contractors do not apply any incentive program to motivate labors for productivity improvement. Lack of labor motivation was found to be the highest ranked factor in this category and the second in the list of all factors affecting productivity. It is found that contractors not only provide no incentive programs to motivate labors but rather aggravate the situation by delaying their salaries which appears as the fifth major factor affecting productivity. Delays of labors payments, of course, affect employees’ morale and enthusiasm negatively which in turn affect their production level. It is believed that labors have financial commitments in their countries and any delay in their salaries put them in psychological situations driving them to be less productive. Contractors in Saudi Arabia seem to be experiencing financial crisis causing unpunctual payments to labors. The results indicated also that labors skill is the second important factor in this category and the third in the list of the overall factors. The prevailing new labor law in the country, which makes it very hard to import labors and at the same time encourages illegal aliens in the Kingdom to correct their legal residency status, may have forced contractors to employ labors for their projects from within the country regardless of their qualifications. Unfortunately, contractors do not provide, as indicated by the results, the necessary training to labors before sending them to construction sites. The results indicated that contractors not only provide unskilled labor to projects but also fail to provide the required materials and appropriate tools. Lack of appropriate material when needed was found to have a very significant effect on labor productivity. The influx of many projects may create great demands on construction materials and equipment and sometime make their availability in the market scarce. Contractors may fail to recognize the previous market conditions in the risk analysis, if any, for materials availability. The results indicated that contractors assign unqualified project managers who possess no leadership kills which is ranked the 9th in the list of factors. It seems that there is a great shortage of qualified project managers and contractors may be forced to assign project managers without proper screening and training. The effect of this factor is explained fully in the next section. Also, the results indicated that poor communication between labor and management is a factor affecting labor productivity. The communication channels between labors and management seem to be blocked and, therefore, labors have no access to management to present their problems, suggestions, and/or concerns. This factor may cause labors to believe that they are part of the company which affect their loyalty and commitments to productivity and efficiency improvements. The results also indicated that contractors schedule projects activities poorly. It seems that most of the planners are not qualified to plan project execution. It was found also that many contractors jeopardize labor productivity by not providing proper site transportation, poor rest areas, and lack of programs to recognize outstanding performers. EST.1497.8 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Overall, the average score of all the factors which are related to a contractor head office is 3.75. This score shows clearly that a contractor head office affects site productivity significantly through the above factors. Project Management Related Factors This category contains all factors that are related to contractor project management. The results indicated that project management contributes heavily to the sour productivity through many poor practices. The results indicated that the project management provides very poor labor supervision which is the highest ranked factors among all the factors affecting productivity. It is not unusual to find labors from different parts of the world in one construction site in Saudi Arabia. It is a usual practice that a supervisor from one nationality is assigned over a crew consisting of labors with other nationalities. Communication, attitude, and work ethics may have great deal in characterizing labor supervision as poor. Also, the nature of the expatriate workforce may require close and continuous supervision. These labors may do unproductive work when supervision is poor. Also, low achievement rewards labors through overtime schedule which will contribute to the deterioration of productivity because of fatigue. The second ranked management related factor is the “unclear technical requirements” which is ranked 4th in the list of factors affecting labor productivity. This significant level of severity on productivity may be attributed to incompetent projects managements and to untrained and low experienced labors, who lack the ability to understand the technical requirements. The results indicated also that “the mismatching of the contract documents” affects labor productivity severely. The engineers in the contractors engineering departments and in the construction sites seem to be incompetent and inexperienced. Also, the results indicated that low labor available time is a factor severely affecting labor productivity. It seems that the poor labor supervision and fatigue factors have great impact on the amount of labor time dedicated to the assigned work. All the above factors may lead to rework which is highly ranked in the list of factors affecting productivity. The results indicated also that the project management hurts productivity through poor coordination between construction parties. Because of lack of proper planning site managements tend to move labors from one activity to another causing great interruption to the continuity of labors performance. This phenomenon may cause labors to lose confident on management leadership and qualification beside the loss of productivity due to activity interruption. The results indicated also that project managements pay little attention to safety requirements. Labors may interpret this practice as management cares less about their safety and consequently affect their attitude toward productivity and work. The results indicated also that labor fatigue has significant impact on labor productivity. Most of the contractors execute projects under overtime schedule in an effort to complete the project on time. Unfortunately, contractors work under overtime schedules for long period without enough breaks. In addition, it has been a practice for many contractors to assign labor to work overtime heavily due to the lack of skilled labor and overall shortage of manpower. Expatriate labors favor this type of schedule also to compensate for the low pay. Late response to request for information, poor inspection, inappropriate crew size, improper storage location, and poor EST.1497.9 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER working spaces are other practices which project management was found to commit and hurt productivity dearly. The overall score of this group of factors is 3.54 which indicate that project management hurts productivity significantly through the above factors. External Related Factors This category contains factors that are caused either by the weather and owners. The highest ranked factors in former were humidity and temperature levels which characterize the environment of the Eastern Province of Saudi Arabia especially during summers. This type of weather has a direct impact to productivity where on some days of the summer productivity goes to zero because of the heat and humidity. Wind and sandstorms, which are quite common in the summer time in the Eastern Province, are another weather factors which were found to affect productivity. Winds gusting and sandstorms sometime force contractors to stop work at construction sites. Owners' representation in the construction site was found to have great impact on labor productivity. The presence of an owner’s representative at the site has many advantages such as application of safety measures and tidiness of the construction sites which have positive impact on labor productivity. It seems that contractors in the absence of owners’ representative tend to relax safety requirements to save some money. However, this practice makes labor feel like they are not considerate about their safety and hence reduce their productivity. It is also found that change orders affect productivity especially when they are excessive and lead to rework which was found to be a major factor affecting productivity. The results indicated that the toughness of engineers’ inspections has great impact on productivity. It seems, as a consequence of poor contractor's inspection, the owner's engineering office, becomes more vigilant and consequently rejects works leading to rework which affect productivity. It was also found that the difficulty level of the design has great impact on productivity. Owners were also found to affect productivity through change orders. It looks like owners make many changes in the scope of work causing massive reworks which inversely affect productivity. The overall score of this group of factors is 3.60 which shows that weather and owners contribute and affect productivity negatively and significantly. Conclusion It was possible to identify and rank order 44 factors affecting labor productivity in Saudi Arabia. The contractors themselves are found to be responsible for the majority of these factors. A contractor’s head office has a significant contribution to the deterioration of productivity through lack of incentive programs, delay of labors’ monthly salaries, hiring of unskilled labors, EST.1497.10 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER assigning incompetent project managers, poor planning and scheduling, and lack of communication with labors. A project management affects productivity severely through poor labor supervision, unclear technical requirement, mismatching of the contract documents, poor coordination between construction parties, activities interruptions, poor safety measures implementation, and poor inspection. The weather and owners have their shares also in hurting productivity. Lack of owners' presence at construction sites encourages contractors to relax safety and work supervision measures. Contractors are advised to reevaluate their head office practices with regard to planning and scheduling, project managers and labors hiring criteria, cash flow management, and labor training. Contractors are also advised to consider the results of this study when they estimate costs and durations of future projects. They are also advised under the current labor hiring situations in Saudi Arabia to get their foremen and middle management into intensive training programs to enhance their supervisory, communication, and guidance skills; on job training for their labors to increase the number of skilled labor in construction sites; and use incentive programs to motivate labors to improve their productivity and to increase their loyalty and dedication to projects. The contractors are also advised to be prompt in paying salaries to labors and in cases of inabilities to pay salaries due to owners’ delayed payments contractors shall communicate the situation to labors. The contractors are required also to improve the way they communicate technical requirements to labors by using standardized forms and accurate information. This will not solve the problem of unclear technical requirements but also reduce the rework which has significant adverse effect on productivity. Although the weather factors are beyond control, contractors could schedule activities to be performed in the evenings of hot days and provide all necessary equipment to protect labors from adverse weather conditions. Owners are advised to frequently visit construction sites of their projects to enhance safety and site tidiness and, hence, improve productivity. The ultimate aim of this research was to emphasize the important factors to increase the awareness of construction contractors to consider these factors that affect labor productivity in the construction sites. Moreover, these factors’ importance and significance keep changing and never be stable. Therefore, a study to identify the factors that affect labor productivity should continue to be performed in order to find the up-to-date applicable severe factors affecting productivity. References 1. 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This paper may not be reproduced or republished without expressed written consent from AACE® International 2014 AACE® INTERNATIONAL TECHNICAL PAPER Dr. Ali Ali Shash King Fahd Univeristy of Petroleum and Minerals [email protected] Abdullah A. Alsagoub King Fahd Univeristy of Petroleum and Minerals [email protected] EST.1497.13 Copyright © AACE® International. This paper may not be reproduced or republished without expressed written consent from AACE® International
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