06/11/2015 Steven Gledhill Yeoman Hey Case Study Copyright © United Utilities Water Limited 2015 Copyright © United Utilities Water Limited 2015 Description of Reservoir Constructed in 1880 Earth embankment with central puddle clay core and concrete cut-off trench. 20m high, 250m long, 934Ml Capacity. Copyright © United Utilities Water Limited 2015 06/11/2015 Details of Conduit 120m long, brick lined discharge culvert. Founded on natural ground. Surrounded by concrete at intersect with cut-off trench. Contains two 61cm CI mains. Copyright © United Utilities Water Limited 2015 Background to the Problem • Considerable leakage into the culvert began shortly after completion. • Main leakage through soffit and walls with small spouts observed in the invert. • Large deposits of ochre deposited on invert. • Drawings exist dated 1885 indicating the pattern of cracking at the point where the culvert crosses the cut-off. • Pattern and rate of leakage remained unchanged for 130 years. • Continual pumping required at downstream portal to prevent inundation. Copyright © United Utilities Water Limited 2015 06/11/2015 Copyright © United Utilities Water Limited 2015 Copyright © United Utilities Water Limited 2015 06/11/2015 Investigations and Potential Failure Mode Investigations into the cause of the leakage included: • Visual survey of the upstream face using an ROV • Sonar scan • Temperature probe survey. • Installation of piezometers. • Detailed structural condition assessment and survey of culvert. • Willowstick survey. Flow shown to be passing vertically into culvert from upstream shoulder via cracks upstream of core. Sampling and analysis of leakage water indicated the presence of clay particles. Inspecting Engineer recommendation to prevent leakage into culvert as loss of material could lead to collapse of culvert, breaching the clay core. Copyright © United Utilities Water Limited 2015 Copyright © United Utilities Water Limited 2015 06/11/2015 50mm Copyright © United Utilities Water Limited 2015 Remedial Works Remedial works were carried out in 2008 and consisted of injecting a hydrophilic epoxy grout into the leakage flow. Grouting was carried out without lowering the reservoir level. The voids behind the brickwork were filled and leakage stopped almost entirely. Project cost was approximately £500,000 Leakage into culvert measured at the downstream portal has reduced from 120 l/min to below 20 l/min (which includes some ingress from downstream shoulder). Leakage is still continually monitored by SupE and site staff. The method proved successful and has been used on other leaks Copyright © United Utilities Water Limited 2015 06/11/2015 Copyright © United Utilities Water Limited 2015 Lessons Learnt Settlement of a brick culvert across a rock outcrop or concrete cut-off trench could lead to cracking. It is possible for high leakage flows to continue for considerable time periods, depositing ocherous material into the culvert without causing the culvert to fail. Modern grouts can effectively be used to seal high levels of leakage in a brick, masonry or concrete culvert without having to lower the reservoir water level. Copyright © United Utilities Water Limited 2015 06/11/2015 Thank You Do you need to print this? Really? Think of the trees! Copyright © United Utilities Water Limited 2015 Copyright © United Utilities Water Limited 2015
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