Journal of Crystal Growth ] (]]]]) ]]]–]]] Contents lists available at ScienceDirect Journal of Crystal Growth journal homepage: www.elsevier.com/locate/jcrysgro Self-assembly of LiFePO4 nanodendrites in a novel system of ethylene glycol–water Fei Teng a,c, Sunand Santhanagopalan a, Anjana Asthana a, Xiaobao Geng a, Sun-il Mho b, Reza Shahbazian-Yassar a, Dennis Desheng Meng a,n a Department of Mechanical Engineering-Engineering Mechanics, Michigan Technological University, Houghton, MI 49931, USA Division of Energy System research, Ajou University, Suwon 443-749, Korea c School of Environmental Science and Engineering, Nanjing University of Information Science and Technology Nanjing 210044, P.R. China b a r t i c l e in fo abstract Article history: Received 24 March 2010 Received in revised form 9 July 2010 Accepted 2 September 2010 Communicated by M. Schieber In this work, a novel system of ethylene glycol/water (EG/W) was employed to synthesize LiFePO4, in which dodecyl benzene sulphonic acid sodium (SDBS) was used as soft template to control particle morphology. The samples were characterized by X-ray diffractometer (XRD), field emission scanning electron microscopy (FE-SEM), high resolution transmission electron microscopy (HRTEM), selected area electron diffraction (SAED) and energy dispersive X-ray spectroscopy (EDX). The LiFePO4 sample obtained by the reported method displays interesting hierarchical nanostructure (i.e. nanodendrites), which was constructed by nanorods of 3–5 mm in length and 50 nm in diameter. The EG/W ratio, amount of SDBS added, hydrothermal temperature and duration played important roles in the assembly of the hierarchical nanostructures. A formation mechanism was proposed and experimentally verified. It is concluded that the nanodendrites were formed due to the end-to-end self-assembly of nanorods. Compared to previously reported methods, the reported approach shows obvious advantages of onestep synthesis, environmental friendliness and low cost, to name a few. The nanodendrites as a cathode material have a higher capacity, compared with the other samples. & 2010 Published by Elsevier B.V. Keywords: A1. Crystal morphology A1. Crystal structure A1. Nanostructures A2. Self-assembly B1. LiFePO4 1. Introduction Since the pioneering work of Padhi et al. [1], LiFePO4 has been intensively investigated as one of the most promising cathode materials in rechargeable lithium batteries [2,3]. The main advantages of LiFePO4 include flat voltage plateau (3.4 V versus Li + /Li), moderate theoretical specific capacity (170 mAh g 1), high thermal stability, long cycling life, environmental friendliness and abundance of iron (Fe) resources in nature. Moreover, LiFePO4 is considered to be much safer than other cathode materials (e.g., LiCoO2 and LiMn2O4) due to its outstanding stability upon overcharging and overdischarging [1–3]. For example, metastable LiCoO2 can easily lose oxygen while overcharging, which increases the probability of overheating and electrolyte decomposition. In contrast, due to the strong P–O covalent bonds in PO3 polyanion, phospho-olivine 4 LiFePO4 has a very stable three-dimensional framework, which greatly reduces the risk of oxygen liberation. Hence, LiFePO4 is expected to be the most promising cathode material for large-size lithium-ion batteries in electrical vehicles (EVs) and hybrid electric vehicles (HEVs) that demand both fast charging and strict safety regulation [1,4]. However, bulk LiFePO4 electrodes are limited on its n Corresponding author. Tel./fax: + 1 906 4873551. E-mail address: [email protected] (D.D. Meng). rate capability, due to its intrinsic low electrical conductivity and limited Li ion diffusion rate [2,3,5–7]. Its electrical conductivity (10 9–10 10 S cm 1) is by several orders of magnitude lower than that (e.g., ca. 10 3 S cm 1) of LiCoO2 cathode materials, which prevents achievement of full theoretical capacity (170 mAh g 1) at very high rates [3,7]. To date, most attempts have been carried out to overcome the electronic and lithium-diffusion limitations, such as coating of carbon [3,7,8], cationic supervalent substitution [3,7,9,10] and addition of conductive materials (Cu, Ag, carbon black) [11–13]. During the last decade, it has also been demonstrated that size reduction of LiFePO4 micro- or nanoparticles can effectively enhance Li diffusion rate and significantly improve performances [3,14]. Another significant challenge is the large-scale synthesis of highpurity LiFePO4 nanoparticles with uniform morphology, which is essential for their commercial applications. To date, various methods have been proposed to synthesize LiFePO4, such as solid-state reaction [15], sol–gel [16], hydrothermal [17,18], co-precipitation [7], vapor deposition [8], microwave [19], spraying technology [20], to name a few. Of these, hydrothermal synthesis is an effective method to obtain well-crystallized materials with well-defined morphologies, where no additional high-temperature annealing is needed [17,21]. To date, synthesis of di-element materials with various morphologies by a hydrothermal route has been a fairly common practice. Nevertheless, morphosynthesis of multi-element LiFePO4 represents significant challenges and thus has been reported 0022-0248/$ - see front matter & 2010 Published by Elsevier B.V. doi:10.1016/j.jcrysgro.2010.09.005 Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 (311) (113) (412) (331) (430) (022) (421) (222) #: Fe4(PO4)3(OH)3 (121) (410) (221) (112) (020) (211) (301) (101) (210) (011) (200) *: Li3PO4 (d) Intensity/a.u. (c) (b) * *# (a) ## 20 40 30 50 60 70 2 Theta/degree (020) only scarcely. This situation has been attributed to the fact that the different precursor chemicals generally have different reactivities, which is not favorable for crystal growth or formation of pure products. In the past years, Nazar et al. investigated the influence of hydrothermal conditions and additives on the morphology of LiFePO4 crystals [18]. Chen et al. [22] prepared the large diamondshaped LiFePO4 sample by the hydrothermal method. Sides et al. [23] synthesized LiFePO4 nanofibers with polycarbonate membranes template. They reported that the nanofibers showed an excellent rate capacity because the nanofiber morphology mitigates the problem of slow Li ion-transport in solid state. Vittal et al. also synthesized LiFePO4 nanoplates with high rate capability [24]. Their results showed that particle morphology or architecture has a great influence on the performances of materials [25]. Although significant efforts have to be made to synthesize LiFePO4 nanostructures, designing or controling new and advanced nanostructures with enhanced performances is always of most interest to materialists. Recently, Rangappa et al. [26] synthesized LiFePO4 flowers using the solvothermal method. However, the preparation was performed at a very high temperature (400 1C) and pressure (40 MPa), which limits its practical production. Yang et al. [27] synthesized LiFePO4 dumbbell-like microstructures composed of nanoplates via a solvothermal route, which showed an excellent cycling stability. In their work, nevertheless, expensive benzyl alcohol and LiI were used, and a long reaction time (48 h) was required. Hence, the preparation is costly and time-consuming. Much effort is still needed to develop a more economically efficient route to synthesize LiFePO4 with welldefined morphology. Although the hydrothermal method has shown its potential to provide such a route, it has not been reported as a feasible approach to synthesize LiFePO4 nanodendrites. In this work, a novel system of ethylene glycol/water (EG/W) was developed to synthesize LiFePO4 nanodendrites under hydrothermal conditions. Lithium hydroxide was used as a precursor and dodecyl benzene sulphonic acid sodium (SDBS) was used as a soft template to control crystal growth. LiFePO4 samples have been prepared under various synthesis conditions to reveal the influences of EG/W volumetric ratio, amount of SDBS added, hydrothermal temperature and time. The samples were characterized by XRD, FE-SEM, HRTEM, ED and EDX. A formation mechanism of LiFePO4 nanodendrites was proposed based on the time-dependent results. The reported approach shows significant advantages over the state of the art, such as one-pot synthesis, environmental friendliness and low cost, which are mainly attributed to the employed inexpensive precursors and solvent, as well as the short (111) (201) F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] (d) Intensity/a.u. 2 (c) 29.67 (b) 26 27 28 29 30 31 32 2 Theta/degree Fig. 1. XRD patterns of the as-prepared samples at different hydrothermal temperatures corresponding to those in Table 1. (A) scanning in the range of 15–701; (B) slow scanning in the range of 26–321: (a) S1-1; (b) S1-2; (c) S1-3; (d) S1-4. Table 1 Effects of hydrothermal temperature and duration on particle shape, crystal structure and sizea of the sample. Sample EG/Wb SDBS/Fec S1-1 1/1 1/1 140/6 S1-2 S1-3 S1-4 S1-5 1/1 1/1 1/1 1/1 1/1 1/1 1/1 1/1 160/6 180/6 200/6 160/2 S1-6 S1-7 S1-8 1/1 1/1 1/1 1/1 1/1 1/1 160/4 160/12 160/24 T/t (1C/h) Crystal phases Particle shaped LiFePO4 + Li3PO4 + Fe4(PO4) 3(OH)3 LiFePO4 LiFePO4 LiFePO4 LiFePO4 (Little) + Fe4(PO4) 3(OH)3 + Unknown phases LiFePO4 LiFePO4 LiFePO4 – a Crystal size calculated by the Sherrer equation basing on [0 2 0] plane. Ethylene glycol/deionized water volumetric ratio. c Molar ratio; SDBS stands for dodecyl benzene sulphonic acid sodium. d Observed by FE-SEM or HRTEM. b Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 Nanodendrites Irregular Irregular Nanoparticles Nanorods Nanodendrites Nanodendrites F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] 3 (113) (412) (331) (430) (022) (421) (222) (112) (121) (410) (221) (311) (211)(020) (301) 2.2. Preparation of samples *: Unknown #: Fe4(PO4)3(OH)3 Intensity/a.u. (210) (011) (200) (101) (111)(201) Fig. 2. FE-SEM micrographs of the as-prepared samples corresponding to those in Table 1: (a) and (b) S1-2 at different magnifications, (c) S1-3 and (d) S1-4. (e) (d) (c) (b) * 20 * # # 30 # 40 50 2 Theta/degree * 60 (a) 70 Fig. 3. XRD patterns of the as-prepared samples at different hydrothermal durations correspond to those in Table 1: (a) S1-5, (b) S1-6, (c) S1-2, (d) S1-7 and (e) S-8. process time ( 6 h). The novel nanodendrites are expected to present excellent electrochemical properties compared to other nanostructures, e.g., near-spherical nanoparticles. 2. Experimental section 2.1. Chemicals In this work, all chemicals were used as purchased without further purification. Deionized (DI) water treated in-house by an ion-exchange system was used in the experiment. FeCl2 7H2O, LiOH, H3PO4 (85 wt% aqueous solution), L( + )-ascorbic acid, ethylene glycol (EG) and dodecyl benzene sulphonic acid sodium (SDBS, C18H29SO3Na) were purchased from Sigma Aldrich. The LiFePO4 nanodendrites were prepared by a simple hydrothermal process, during which L-ascorbic acid was added as a mild reducing agent to prevent the oxidation of Fe(II). Typically, the appropriate quantities of LiOH, FeCl2 7H2O, H3PO4, L-ascorbic acid and SDBS with the molar ratios of 3:1:1:3:1 were added into 35 mL of EG/W mixture (1/1 volumetric ratio). After intensive magnetic stirring for 1 h at room temperature, a homogeneous solution was formed. The solution was then transferred into a 50 mL Teflons -lined stainless steel autoclave, which was heated to 160 1C and kept at this temperature for 6 h. After being cooled naturally to room temperature, the product was centrifuged, washed at least six times with DI water and ethanol, and finally dried at 80 1C in a vacuum for 24 h. In order to investigate the effects of preparation conditions on the samples, several experimental parameters, such as the volumetric ratio of EG to W, the amount of SDBS added, hydrothermal time and temperature, were varied. 2.3. Characterization Scanning electron microscopy (SEM) images were taken with a Hitachi S-4700 field emission scanning electron microscope (FE-SEM). Before FE-SEM inspection, the samples were coated with 5-nm-thick platinum/palladium layer by direct current (DC) sputtering. The acceleration voltage was 15 keV, and the acceleration current was 1.2 nA. The morphology, crystalline properties, surface structure and element composition of the samples were determined by using high-resolution transmission electron microscopy (HRTEM). We employed a JEOL JEM-4000FX system equipped with electron diffraction and energy dispersive X-ray spectroscopy (EDX) attachments with an acceleration voltage of 200 kV. The powders were first ultrasonically dispersed in ethanol, and then deposited on a thin amorphous carbon film supported by a copper grid. The crystal structures of the samples were characterized by an X-ray powder diffractometer (XRD, Rigaku D/MAX-RB), using graphite monochromatized Cu Ka Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 4 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] electrode slurry was composed of 75 wt% LiFePO4 powder, 15 wt% acetylene black, 10 wt% polyvinylidene fluoride (PVDF) binder. N-methyl-2-pyrrolidinon (NMP) was used as solvent. The slurry was cast onto the aluminum current collector and achieved a loading of 1 mg cm 2. The electrode was then dried overnight under vacuum at 120 1C. A Teflon Celgard separator (#2400) was used to separate the working electrode and a lithium foil counterelectrode. The electrolyte consisted of a solution of 1 M LiPF6 in ethylene carbonate (EC)/dimethyl carbonate (DMC)/diethyl carbonate (DEC) (1:1:1, in wt%) obtained from Ferro Corporation. Charge/discharge test of the assembled coin cell was performed on an Arbin BT2000 system in the voltage range of 2.0–4.2 V at different C rates of 0.1C–5C (C¼170 mA g 1) at 25 1C. 3. Results and discuss 3.1. Influences of hydrothermal temperature and duration Fig. 4. HRTEM micrographs of the as-prepared samples at different reaction times corresponding to those in Table 1: (a) t ¼2 h (S1-5), (b) t¼ 4 h (S1-6), (c) t ¼6 h (S1-2), (d) t ¼12 h (S1-7), (e) the tip of an individual particle for sample S1-2, (f) the inset of SAED image, (g) lattice fringe for sample S1-2 and (h) energy dispersive X-ray spectra (EDX) for sample S1-2. radiation (l ¼0.154 nm), operating at 40 kV and 50 mA. The XRD patterns were obtained in the range of 15–701 (2y) at a scanning rate of 51 min 1. A nitrogen adsorption isotherm was performed at 77 K and o10 4 bar on a Micromeritics ASAP2010 gas adsorption analyzer. Each sample was degassed at 200 1C for 5 h before the measurement. Surface area and pore size distribution were calculated by the BET (Brunauer–Emmett–Teller) method. 2.4. Electrochemical measurements Electrochemical measurements were performed using a CR2032 coin cell assembled in an argon-filled glove box. The working First, we investigated the influence of hydrothermal temperature on the sample (Table 1 S1-1 to S1-4). The hydrothermal temperature was varied from 140 to 160, 180 and 200 1C, while the other processing parameters were maintained the same. Fig. 1 gives the typical XRD patterns of the as-synthesized samples. After being processed at 140 1C for 6 h, no single-phase LiFePO4 sample was obtained (S1-1). Instead, the sample contained significant amounts of impurity crystals (e.g., Li3PO4 and Fe4(PO4)3(OH)3). It could be assumed that the higher energy is necessary for the formation of LiFePO4 crystals. Above 160 1C, the diffraction peaks of all the samples (S1-2, S1-3 and S1-4 in Fig. 1(A)) can be well indexed to single-phase LiFePO4 with an orthorhombic olivine structure (JCPDS card no. 81-1173). Moreover, the diffraction peaks become stronger and narrower with the increase of temperature. The mean crystallite size (D020) was further calculated using Scherrer’s equation from the [0 2 0] diffraction peak (Fig. 1(B)). The mean D020 values for S1-2, S1-3 and S1-4 are 25.5, 37, and 42 nm, respectively. It is obvious that the crystals have grown larger with the increase in hydrothermal temperature. These results show that the reaction temperature has a significant influence on crystal growth. Further, the morphologies of the as-prepared samples (S1-2, S1-3, and S1-4) were characterized by FE-SEM. Interestingly, the as-prepared sample (S1-2) at 160 1C displays a hierarchical structure (i.e. nanodendrites), as illustrated in Fig. 2(a) and (b). When observed at a low magnification (Fig. 2(a)), the particles displayed fairly uniform morphology, and each particle features a nanodendrite of 4–5 mm in length. As revealed in Fig. 2(b), the individual nanodendrite consists of nanorods of 100 nm in diameter and 2–5 mm in length. These nanorods seem to be attached end-to-end to form an ordered architecture. This novel hierarchical architecture of LiFePO4 nanorods has not been reported previously. At higher temperatures (180 and 200 1C), however, the as-prepared samples display irregular morphologies (Fig. 2(c) and (d)). It is obvious that the hydrothermal temperature has a significant influence on the morphology and structure of the products. It could be concluded that there exists a critical temperature at which the nucleation and growth of crystals are too fast to form crystals with well-defined morphology. It is clear that the hydrothermal temperature played a key role in the formation of high crystallinity LiFePO4 crystals. Our results have shown that an appropriate hydrothermal temperature (160 1C) can be chosen to synthesize LiFePO4 nanodendrites. This mild temperature of the reported process is considered to be a major advantage over existing methods employing higher processing temperatures. Hydrothermal time was then varied from 2, 6, 12 and 24 h to investigate the effect of reaction time while the hydrothermal Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] 5 Table 2 Effect of reaction medium composition (EG/W) on particle shape and crystal structure of the sample. Sample EG/Wa SDBS/Feb T/t (1C/h) Crystalline phases Particle shapec S2-1 S1-2 S2-3 S2-4 S2-5 0/1 1/1 2/1 4/1 1/0 1/1 1/1 1/1 1/1 1/1 160/6 160/6 160/6 160/6 160/6 LiFePO4 + Fe4(PO4) 3(OH)3 (Little) LiFePO4 LiFePO4 LiFePO4 + Li3PO4 Fe4(PO4) 3(OH)3 LiFePO4 + Li3PO4 Fe4(PO4) 3(OH)3 Plates Nanodendrites Large shuttles Large rods Irregular particles a b c Volumetric ratio. Molar ratio. Observed by FE-SEM. *: Li3PO4 #: Fe4(PO4)3(OH)3 Intensity/a.u. # # *# * *# # (d) (c) # (b) # 20 (a) # 30 40 50 60 70 2 Theta/degree Fig. 5. XRD patterns of the as-prepared samples at different volumetric ratios of EG/W corresponding to those in Table 2: (a) S2-1, (b) S2-3, (c) S2-4 and (d) S2-5. temperature was kept at 160 1C (Table 1, S1-2, and S1-5 to S1-8). Fig. 3 shows XRD patterns of the as-prepared samples. After being processed for 2 h, no LiFePO4 was evidenced, but the weak peaks of Fe4(PO4)3(OH)3 and unknown phases can be observed (Fig. 3(a)). When the reaction time was extended to 4 h, the peaks of both Li3Fe2(PO4)3 and Li3PO4 disappeared (Fig. 3(b)). At the same time, all the diffraction peaks, although relatively weak, can be well indexed to single-phase LiFePO4 with an orthorhombic olivine structure. When the reaction time was extended to 6 h, all the diffraction peaks of the sample turned out to be strong, and can be well indexed to high-purity LiFePO4 structure (Sample S1-2). Further increasing reaction time to 12 and 24 h results in stronger all diffraction peaks for samples S1-7 and S1-8. The crystallite size (D020) was calculated using Scherrer’s equation (D¼0.9l/b cos y) from the full-width-at-half-maximum (b) of the strong and wellresolved diffraction peak [0 2 0]. The calculated mean D020 values for S1-6, S1-2, S1-7 and S1-8 are 18.8, 25.5, 27.1 and 27.5 nm, respectively. The results showed that after the processing time was longer than 6 h, the crystals grew at a fairly smaller extent. It is therefore concluded that the crystal growth slowed down after 6 h. An even longer processing time will have minor influence on the crystal size and morphology of the reported LiFePO4 nanodendrites. Further, HRTEM was performed to investigate the variation of LiFePO4 particle morphology with processing time, as shown in Fig. 4. It is revealed that after being processed for 2 h at 160 1C, the sample (S1-5) was composed of 10-nm-large nanoparticles (Fig. 4(a)). On the other hand, when the processing time is extended to 4 h, the sample obtained (S1-6) turned out to be LiFePO4 nanorods that are 100 nm in length and 10–20 nm in diameter (Fig. 4(b)). After being processed for 6 h, the HRTEM images further confirm that the as-obtained sample consists of many well-dispersed nanodendrites with uniform morphology. The length of those structures is again confirmed as of 4–5 mm (Fig. 4(c)). The results consistently agree with the FE-SEM images presented in Fig. 2(a) and (b). It is worth mentioning that these nanodendrites are sufficiently stable to withstand ultrasonic treatment for 30 min (or even longer) without being broken into fragments. We also observed that after being processed for 12 or 24 h, the nanodendrite architectures maintained their morphologies (Fig. 4(d)). The TEM image for sample S1-8 (24 h) is not shown herein. To exemplify the morphology of the sample obtained, the high-magnification image of an individual particle is shown in Fig. 4(d). The spiky structure on the edge of the particle indicates that the particles are composed of nanorods with a diameter of about 100 nm (Fig. 4(e)). The inset of ED patterns (Fig. 4(f)) indicates the single-crystalline nature of the nanorods. A HRTEM image (Fig. 4(g)) taken on the tip of an individual nanorod displays clear crystal lattices with d-spacing of 0.29 nm, corresponding to the (0 2 0) plane of orthorhombic LiFePO4 crystals. The result further confirmed the single-crystalline nature of the nanorods, and suggested that the crystal preferentially grow along the {0 2 0} direction. Fig. 4(h) provides the EDX spectra of the sample (S1-2). The peaks of copper are obviously caused by the copper grid, which is the carrier of the HRTEM samples. The peaks of Fe and P can be observed clearly, but the peaks of lithium did not appear in EDX spectra due to the light mass of lithium. The above time-dependent experiments suggest that at the beginning stage, the nucleation process takes place under hydrothermal conditions, leading to the formation of nanoparticles; then the nanoparticles grow into nanorods through a crystallization–dissolvation––recrystallization process. Eventually, the nanorods organize into the hierarchical structures through an end-to-end self-assembly process. Extensive future research is still needed to clarify the details of the selfassembly process. 3.2. Influence of reaction medium composition We have also investigated the effect of reaction medium on the samples. EG/W volumetric ratio was varied at 0/1, 1/1, 2/1, 4/1 and 1/0 while other preparation parameters were maintained the same (Table 2). The typical XRD patterns and FE-SEM images of the asprepared samples are shown in Figs. 5 and 6, respectively. At the EG/W ratios of 0/1, the sample obtained is mainly composed of LiFePO4 crystals accompanied by a very small amount of Fe4(PO4) 3(OH)3 impurity crystals (Fig. 5(a)). At the EG/W ratios of 1/1 and 2/1, single-phase LiFePO4 crystals were obtained, while no other impurity crystals were observed (Fig. 5(b), S1-2 in Fig. 2). At the EG/W volumetric ratio of 0/1, the obtained sample is composed of plates with a thickness of 100–150 nm and a width of 1 mm (S2-1 in Fig. 6). The nanodendrite structure was obtained at an EG/W volumetric ratio of 1/1, as shown in Fig. 2. When the volumetric ratio of EG/W was changed to 2/1, the sample obtained consists of Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 6 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] Fig. 6. FE-SEM images of the as-prepared samples at different volumetric ratios of EG/W corresponding to those in Table 2: (a) S2-1, (b) S2-3, (c) S2-4 and (d) S2-5. Table 3 Effect of the SDBS addition amount on particle shape and crystal structure of the sample. Sample EG/Wa SDBS/Feb T/t (1C/h) Crystalline phases Particle shapec S3-1 S1-2 S3-3 S3-4 1/1 1/1 1/1 1/1 0/1 1/1 2/1 4/1 160/6 160/6 160/6 160/6 LiFePO4 LiFePO4 LiFePO4 LiFePO4 Large spheres + irregular particles Nanodendrites Rods +dumbbells Large bones a b c Volumetric ratio. Molar ratio. Observed by FE-SEM. large spindle-shaped particles with a length of 2 mm and a center diameter of 1 mm (S2-3 in Fig. 6). When the volumetric ratio of EG to W was further increased to 4/1 and 1/0, high-purity LiFePO4 crystals were not obtained. Instead, the impurity crystals (Li3PO4, FeFe3(PO4)3(OH)3 and unknown phases) started to appear in these samples. FE-SEM images show that both samples consist of large rods and irregular particles (S2-4 and S2-5 in Fig. 6). It is obvious that reacting medium composition has a significant influence on phase composition and morphology of the samples. Two aspects of the new mixture medium are assumed to be very important in this process. First of all, a high enough solubility of the precursor chemicals in the EG/W medium needs to be guaranteed to ensure the formation of proper LiFePO4 crystal structure. As the EG content in the mixture increases, the solubility of the precursor chemicals decreases. As a result, the precursor chemicals cannot be mixed homogeneously at higher EG content, which does not favor the formation of pure LiFePO4 crystals. On the other hand, it is well known that the viscosity of EG (Z ¼ 21 mPa s, 20 1C) is much higher than that of water (Z ¼1.0087 10 3 mPa s, 20 1C). The mobility or reactivity of ions in solvent has an important influence on the crystal growth. Too higher EG content may lead to very slow mobility or reactivity of ions in the medium, which does not favor to form the final product. At an appropriate content of EG (i.e. 1/1 volumetric ratio of EG to W), the reactivity of the precursors may match one another, which does favor to form the final product. Although those two factors can explain our experimental results well, further investigations are still needed to confirm our hypothesis and reveal the fundamental physical and chemical interactions in our process. 3.3. Influence of the amount of surfactant added To investigate the influence of the added amount of SDBS on the self-assembly behavior of LiFePO4 nanostructures, this particular processing parameter (SDBS amount) was changed while others were maintained the same, as shown in Table 3. Fig. 7 indicates high-purity LiFePO4 structures of the as-prepared Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] (113) (412) (331) (430) (022) (421) (222) (112) (311) (121) (410) (221) (211) (020) (301) Intensity/a.u. (210) (011) (200) (101) (111) (201) samples with different amounts of SDBS. Fig. 8 shows the FE-SEM images of these samples. When no SDBS was added to the system, large nearly spherical particles were obtained (Fig. 8(a)). In this case, neither the hierarchically assembled structure (i.e. nanodendrites) nor the nanorod building blocks were observed, although the final samples seem to be composed of high-purity LiFePO4 crystals. Under an SDBS/Fe molar ratio of 1/1, the optimal synthesis conditions in our research, a number of well-defined hierarchical structures of nanorods are observed, as exemplified by sample S1-2 in Fig. 2. When the molar ratio of SDBS/Fe was (c) 7 further increased to 2/1, relatively larger dumbbells of 10 mm in length are observed, consisting of 3–4 mm long microrods (S3-3 in Fig. 8(b)). When the volumetric ratio of SDBS/Fe was further increased to 4/1, coarse bone-shaped microparticles of 10 mm in length were obtained (S3-4 in Fig. 8(c) and (d)). The blow-up view of those nanorods in S3-4 is shown in Fig. 8(d). It appears that they are assembled by nanorods, similar to the building blocks of nanodendrites in S1-2. These observations clearly establish that the presence of SDBS plays a key role in the formation of nanorod building blocks, as well as the self-assembly process. Additionally, the amount of SDBS is a crucial factor for the control of the hierarchical structures. We further conjecture that SDBS may act as a soft template to direct the growth of nanoparticles into nanorods at the early stage of the process through a preferential bonding to certain crystal planes. Later on, these nanorods are further aligned tightly and assembled end-to-end under the guidance of the soft template to form various forms of hierarchical structures (e.g., nanodendrites or bones). 3.4. Formation mechanism of nanodendrites (b) (a) 20 30 40 50 60 70 2 Theta/degree Fig. 7. XRD patterns of the as-prepared samples corresponding to those in Table 3: (a) S3-1, (b) S3-3 and (c) S3-4. From the results obtained in this research, it can be concluded that the EG/W mixture system and SDBS are essential for the formation of novel hierarchical LiFePO4 structures. First of all, the reactivity of all the precursor chemicals can be reduced in this mixture solvent medium. At an optimal EG content (EG/W¼1/1 in our experiment), the differences among the reactivity of the precursors would be reduced significantly so that their reactivity can match each other, which will facilitate the formation of the desired olive-structure crystal instead of the impurity crystals, such as Li3PO4 and Fe4(PO4)3(OH)3. Secondly, the solubilities of the precursors in EG/W would be smaller than those in deionized Fig. 8. FE-SEM images of the as-prepared samples corresponding to those in Table 3: (a) S3-1, (b) S3-3, (c) S3-4 and (d) the tip of the particles (indicated with arrow in (c)). Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 8 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] 4.5 4.5 4.0 4.0 3.5 Voltage (V) Voltage (V) Fig. 9. The formation mechanism of the nanodendrites: (a) particle growth and (b) self-assembly by an end-to-end mode. 3.0 S1-2 S3-1 S3-3 S3-4 2.5 2.0 0 20 40 3.5 0.1C 0.5C 1C 5C 3.0 2.5 2.0 60 80 100 120 Capacity (mAh g-1 140 160 180 0 200 20 40 80 100 120 140 160 180 200 Capacity (mAh g-1) ) Fig. 10. The initial charge/discharge curves of LiFePO4 samples (labeled in Table 3) at 0.1C rate between 2.0 and 4.2 V. 180 150 Capacity (mAh g-1) water, i.e. the precursor chemicals in EG/W could have a higher degree of supersaturation than they do in deionized water if the same amounts of precursors are used. Consequently, the EG/W system would favor the nucleation and growth processes of crystals. At too high an EG content, the precursors cannot be mixed homogeneously due to the lower solubility of the precursors. For the process reported herein, the mixture system turns out to be a promising reaction medium to provide wellcontrolled crystallization. Moreover, a proper surfactant present in the system can be used to adjust the size and morphology of the particle being produced by binding SDBS molecules onto the newly formed surfaces during crystal growth [18,28–31]. The formation mechanism of the hierarchical structures was proposed and described in Fig. 9. The time-dependent experiment results presented in Table 1 and Fig. 4 reveal the evolution of the hierarchical nanostructures, while the results at various SDBS content (Table 3 and Fig. 8) have revealed the critical role played by this surfactant in the formation of the hierarchical structure. As we concluded in the previous section, SDBS, an anionic surfactant, was used to both guide the growth of the crystalline LiFePO4 nanorods and template their self-assembly. During crystal growth, the surfactant acted as strong coordinating agents by binding to some crystal faces, and accordingly inhibited the crystal growth along the other defined crystal plane. As a result, at the early stages of the process, SDBS directs crystals to grow along the crystal direction whose crystal plane weakly bonds with the surfactant molecules. As a result, nanorods are formed, as was 60 120 90 60 30 0 0 10 20 30 Cycling number 40 50 Fig. 11. (a) Charge/discharge curves at different discharge rates from 0.1C to 5C and (b) discharge capacity vs. cycling number at a capacity rate of 0.1C of LiFePO4 nanodendrites between 2.0 and 4.2 V. observed and described in the former parts. In comparison, in the absence of SDBS, no nanorods building blocks were found in the final product (Fig. 8(a)). In addition, it is conjectured that the SDBS molecules also act as a soft template to assemble the nanorod building blocks into the final hierarchical structures, in which the nanorods are tightly attached together by their ends. We assume Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] that the end-to-end self-assembly results from the Van der Waals attraction of hydrophobic interaction of the surfactant molecules bonded to the end of the nanorods. Since surfactant molecules preferentially and strongly adsorbed on the nanorod side, the stronger electrostatic force exists on the nanorod side than that on the end. It seems that there is a balance between electrostatic repulsion interaction and hydrophobic attraction interaction. Hence the electrostatic repulsion interaction on the side is stronger than that on the end between nanorods, which refrains the side-by-side attachment. The long hydrophobic chains of the SDBS molecules boned on the nanorods will be attracted to one another through hydrophobic interaction. As a result, the nanorods are attached with each other by their ends to form hierarchical structure. Note that this hypothetic formation mechanism still needs to be confirmed by direct proof. Summarily, the reported approach demonstrates obvious advantages, such as one-step synthesis, environmental friendliness, and low cost. The methodology will also inspire a similar route to prepare other phospholivines, e.g., LiMnPO4. Most importantly, nanodendrites have been recently identified as one of the most promising morphologies for ultrahigh electrochemical/catalytic activity [32]. The synthesized LiFePO4 nanodendrites could be a promising electrode material for lithium-ion batteries. 9 thus be confirmed that the nanodendrites show good rate capacity. Fig. 11(b) gives the cycling stability of the nanodendrites at a 0.1C rate. There was almost no capacity fading after 50 cycles, indicating its good cycling stability. The good capacitive behavior of the hierarchical LiFePO4 nanodendrites demonstrates its potential application as an excellent cathode material for lithium-ion batteries. 4. Conclusions LiFePO4 nanodendrites composed of nanorod building blocks have been successfully synthesized in the EG/W system using SDBS as the surfactant. The results indicate that both reaction medium (EG/W) and SDBS played an important role in the selfassembly of hierarchical nanostructures. Evidences are shown that the nanodendrite hierarchical structures are formed through the self-assembly of nanorods by their end-to-end attachment. The reported approach is simple and economical, which has simplified the traditional multi-step methods and will encourage the future applications of LiFePO4 crystals, especially in lithiumion batteries. Acknowledgments 3.5. Electrochemical properties The electrochemical properties of LiFePO4 nanodendrites were investigated and compared with other three typical samples. Fig. 10 shows the charge/discharge profiles of the samples in the cutoff voltage range of 2.0–4.2 at 0.1C (17 mA g 1). A flat plateau at 3.4 3.5 V can be observed obviously during the charge/ discharge process, representing the typical electrochemical Li + insertion/extraction behavior of LiFePO4. This flat plateau is attributed to the two-phase reaction as follows (1) [33]: LiFePO42(1 x) LiFePO4 +xFePO4 + xLi + + xe (1) At 0.1C, the discharge capacity of LiFePO4 nanodendrites (S1-2 sample) is determined to be 154 mA h g 1 for the first cycle, which is much higher than those (103, 107, 110 mA h g 1) of the S3-1, S3-3 and S3-4 samples. This difference may be explained by their different microstructures or textural properties. To further confirm it, the BET areas of the S1-2 and S3-4 samples have been tested with the isothermal sorption of nitrogen. The BET area of LiFePO4 nanodendrites is determined as 32.6 m2 g 1, much larger than that (3.4 m2 g 1) of the S3-4 sample. The large surface area of the active material facilitates its sufficient contact with the electrolyte, resulting in high Li ion mobility and low chargetransfer resistance. Moreover, the higher BET area of the nanodendrites may also confirm the hierarchical microstructures constructed by the nanorods. These small nanorods may facilitate the intercalation processes of lithium ions, which may have improved the charge and discharge kinetics. Martin et al. have reported that the nanofiber morphology mitigates the slow transport problem of Li ions, because the diffusion distance of Li ions within the electrode material is minimized [34]. Therefore, the higher discharge capability of LiFePO4 nanodendrites can be mainly ascribed to the shorter and easier diffusion path of Li ions in the material with small grain size [33,35]. Fig. 11a gives the charge/discharge curves of LiFePO4 nanodendrites at different discharge rates from 0.1C to 5C. Its initial discharge capacity almost maintained 154 mA h g 1 at 0.5C. Furthermore, the discharge capacities at the rates of 1C and 5C decreased to 145 and 141 mA h g 1, respectively, corresponding to about 93% and 90% capacity retention, compared with that at a rate of 0.1C. It can We would like to thank Mr. Nate Kroodsma for English improvement.This work was financially supported by the Michigan Tech Faculty Startup Fund, Michigan Tech Research Excellent Fund, and the Korea Research Foundation grant (KRF-2007-412J04003). References [1] A.K. Padhi, K.S. Nanjundaswamy, J.B. Goodenough, J. Electrochem. Soc. 144 (1997) 1188. [2] J.-M. Tarascon, M. Armand, Nature 414 (2001) 359. [3] P.S. Herle, B. Ellis, N. Coombs, L.F. Nazar, Nat. Mater. 3 (2004) 147. [4] B. Kang, G. Ceder, Nature 458 (2009) 190. [5] C. Delacourt, P. Poizot, J.M. Tarascon, C. Masquelier, Nat. Mater. 4 (2005) 254. [6] Q. Wang, S.M. Zakeeruddin, D. Wang, I. Exnar, M. Grätzel, Angew. Chem. Int. Ed. 45 (2006) 8197. [7] S.Y. Chung, J.T. Bloking, Y.M. Chiang, Nat. Mater. 1 (2002) 123. [8] I. Belharouak, C. Johnson, K. Amine, Electrochem. Commun. 7 (2005) 983. [9] N. Ravet, A. Abouimrane, M. Armand, Nat. Mater. 2 (2003) 702. [10] Y.S. Hu, Y.G. Guo, R. Dominko, M. Gaberscek, J. Jamnik, J. Maiar, Adv. Mater. 19 (2007) 1963. [11] F. Croce, A.D. Epifanio, J. Hassoun, A. Deptula, J. Olczac, B. Scrosati, Electrochem. Solid-State Lett. 5 (2002) A47. [12] G.X. Wang, L. Yang, Y. Chen, J.Z. Wang, S. Bewlay, H.K. Liu, Electrochim. Acta 50 (2005) 4649. [13] P.P. Prosini, D. Zane, M. Pasquali, Electrochim. Acta 46 (2001) 3517. [14] C. Delacourt, P. Poizot, M. Morcrette, J.M. Tarascon, C. Masquelier, Chem. Mater. 16 (2004) 93. [15] H.C. Kang, D.K. Jun, B. Jin, E.M. Jin, K.H. Park, H.B. Gu, K.W. Kim, J. Power Sources 179 (2008) 340. [16] K.F. Hsu, S.Y. Tsay, B.J. Hwang, J. Mater. Chem. 14 (2004) 2690. [17] S. Yang, Y. Song, P.Y. Zavalij, M.S. Whittingham, Electrochem. Commun. 4 (2002) 239. [18] B. Ellis, W.H. Kan, W.R.M. Makahnouk, L.F. Nazar, J. Mater. Chem. 17 (2007) 3248. [19] Y. Zhang, H. Feng, X. Wu, L. Wang, A. Zhang, T. Xia, H. Dong, M. Liu, Electrochim. Acta 54 (2009) 3206. [20] K. Konstantinov, S. Bewlay, G.X. Wang, M. Lindsay, J.Z. Wang, Electrochim. Acta 50 (2004) 421. [21] K. Dokko, K. Shiraishi, K. Kanamura, J. Electrochem. Soc. 152 (2005) A2199. [22] G. Chen, X. Song, T.J. Richardson, Electrochem. Solid-State Lett. 9 (2006) A295. [23] C.R. Sides, F. Croce, V.Y. Young, C.R. Martin, B. Scrosati, Electrochem. Solid State. Lett. 8 (2005) A484. [24] K. Saravanan, M.V. Reddy, P. Balaya, H. Gong, B.V.R. Chowdari, J.J. Vittal, J. Mater. Chem. 19 (2009) 605. [25] R. Dominko, M. Bele, J.-M. Goupil, M. Gaberscek, D. Hanzel, I. Arcon, J. Jamnik, Chem. Mater. 19 (2007) 2960. [26] D. Rangappa, K. Sone, T. Kudo, I. Honma, J. Power Sources, in press, doi: 10.1016. [27] H. Yang, X.-L. Wu, M.-H. Cao, Y.-G. Guo, J. Phys. Chem. C 113 (2009) 3345. Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005 10 F. Teng et al. / Journal of Crystal Growth ] (]]]]) ]]]–]]] [28] J. Xiang, H. Cao, J.H. Warner, A.A.R. Watt, Cryst. Growth Des. 8 (2008) 4583. [29] G. Zhou, M. Lu, Z. Yang, F. Tian, Y. Zhou, A. Zhang, Cryst. Growth Des. 7 (2007) 187. [30] Y. Huang, W. Wang, H. Liang, H. Xu, Cryst. Growth Des. 9 (2009) 858. [31] G. Leem, S. Sarangi, S. Zhang, I. Rusakova, A. Brazdeikis, D. Litvinov, T.R. Lee, Cryst. Growth Des. 8 (2009) 32. [32] B. Lim, M. Jiang, P.H.C. Camargo, E.C. Cho, J. Tao, X. Lu, Y. Zhu, Y. Xia, Science 324 (2009) 1302. [33] P. Gibot, M.C. Cabanas, L. Laffont, S. Levasseur, P. Carlach, S. Hamelet, J.M. Tarascon, C. Masquelier, Nat. Mater. 7 (2008) 741. [34] C.J. Patrissi, C.R. Martin, J. Electrochem. Soc. 146 (1999) 3176. [35] N. Meetong, H. Huang, W.C. Carter, Y.M. Chiang, Electrochem. Solid-State Lett. 10 (2007) A134. Please cite this article as: F. Teng, et al., J. Crystal Growth (2010), doi:10.1016/j.jcrysgro.2010.09.005
© Copyright 2026 Paperzz