careers and recruitment Green chemistry puts down roots Industry is discovering that ‘green’ approaches to chemical processes are not only beneficial to the environment but can boost profits too. It’s fertile ground for collaboration between academic and industrial scientists. Brendan Horton The journal Chemical and Engineering News downsized its list of top chemical companies from 100 to 75 last spring: mergers and acquisitions had taken their toll of the annual rankings. Although the economic pressures on this mature industry seem clear, ‘green’ chemistry approaches, which have previously been spurned, are now spurring innovation and improving industrial competitiveness. The applied nature of green chemistry has resulted in a great deal of collaboration between government, industry and academic institutions, as well as between chemists, engineers, biologists and business people. Such collaborations have resulted in the formation of green chemistry centres and institutes, and may bring new norms for how to do research and development. Green chemistry (or ‘sustainable’ chemistry, which is the preferred adjective in Europe) is showing that the ability to rethink traditional chemistry processes and to design closed-system manufacturing processes is not only beneficial to the environment but also makes economic sense for the industry. Green chemistry is creating tools that allow industry to move towards the goals of ‘industrial ecology’. Paul Anastas, chief of the industrial chemistry branch at the US Environmental Protection Agency (EPA), and known to some as the father of the term green chemistry, describes it as the design of chemical products and processes that reduce or eliminate the use and generation of hazardous substances. According to Terry Collins, winner of this year’s academic prize in the US President’s Green Chemistry Challenge, “chemistry is the key science of sustainability”. Collins, an inorganic chemist at Carnegie Mellon University in Pennsylvania, emphasizes three areas where significant innovation is needed: solar-to-chemical energy conversion, toxicity reduction, and biomass conversion as a source of long-term feedstocks for the chemical industry. Industry has an important role in this movement. Collins draws attention to the fact that there are four industrial awards in the Green Chemistry Challenge and only one academic award at the annual Green Chemistry and Engineering conference, which was held last month in Washington, DC. “The EPA and the organizations behind the awards are recognizing developments within the chemical industry where people are making major improvements to existing products or producing something that NATURE | VOL 400 | 19 AUGUST 1999 | www.nature.com PULP AND PAPER wood pulp delignification pulp delignification and A TAML catalyst effluent decolorization TEXTILES dye bleaching and Fe effluent decolorization LAUNDRY dye transfer inhibition and H stain bleaching plus O H O WATER CLEANING halogenated aromatics and organics destruction Science of sustainability: Collins and his team from Carnegie Mellon University won an award in the US Green Chemistry Challenge for developing tetraamido-macrocyclic ligand (TAML) catalysts. They could have an impact in a range of industrial processes. improves biomass transfer or reduces toxicity,” he says. But Collins is troubled that there is relatively little work being done on solarto-chemical energy transformation: “We should have an enormous amount of work going on in that area, and we don’t.” In contrast to earlier environmental movements, in which protection was thought to be a cost burden to industry, many areas of green chemistry are now being driven by industry, says Anastas. As far as he is aware, this is the first time that, through basic science, it is being shown that environmental protection can be profitable to industry. When the EPA initiated its push into green chemistry in the early 1990s, it designed programmes to attract industrialists, acad-emics and environmentalists. This was done by including as founding members the Chemical Manufacturers Association, chemical companies, the American Chemical Society, the National Academy of Sciences, the Council for Chemical Research and the Environmental Defense Fund. The EPA is mainly a regulatory agency, but in the case of the green chemistry initiative it is acting more like a grants agency and a facilitator of technological development. Its programmes in green chemistry “do not have a regulatory bone in their body,” says Anastas. “Green chemistry approaches are being used to find ways of meeting economic and environmental goals without having to regulate.” The academic community’s participation is based on the fundamental scientific challenges to be overcome in such areas as © 1999 Macmillan Magazines Ltd solvents, benign processing, toxicity, catalysis, bio-based synthesis and processing, and solar-to-chemical conversion. Through this green movement, a new culture of collaboration seems to be developing to do research and engineering, raise money, and make technology development more efficient. Successful collaboration For Ken Seddon, a professor of chemistry at the Queen’s University of Belfast in Northern Ireland, linking the fundamental chemistry to industry is very important: “We are very much concerned with having an applied direction to our research.” His research area, ionic liquids, provides many opportunities for doing fundamental work as well. “Everything that we’ve learned or guessed about chemistry is based on observations in a molecular medium,” says Seddon. But this new class of solvents offers very different kinetics and thermodynamics, as well as the potential for improved product yields and selectivity. For example, he says, the Friedel–Crafts reaction conventionally takes 8 hours at 80 °C and produces 80% yield with a mixture of isomers. Using ionic liquids, the same reaction takes 30 seconds at 0 °C and has a 98% yield of a single isomer. That is impressive in itself, but there is also a potential significant environmental benefit with ionic liquids. They should prove to be an effective substitute for an environmentally troublesome class of solvents common to many synthetic pathways, namely volatile organic compounds or VOCs. Ionic liquids remain in a liquid state 797 careers and recruitment through the temperature range 197 °C to 200 °C, they have no effective vapour pressure, and they are relatively cheap and easy to prepare. Exploratory work in Seddon’s laboratory (in collaboration with BP Chemicals and Unilever Port Sunlight Research Laboratory) has demonstrated that a wide range of catalysed organic reactions occur in roomtemperature ionic liquids, including oligomerizations, polymerizations, alkylations and acylations. These are serious candidates for commercial processes. According to Seddon, about half the work he was doing with his industrial collaborators was confidential; the rest was generic research on ionic-liquid solvent systems. A meeting between nine of his industrial collaborators soon revealed that they would be happy to share the generic half of their research on ionic liquids with each other. This resulted in the formation of the Queen’s University ion liquids laboratory or QUILL, with member companies putting up £20,000 (US$32,000) each year for membership. Not all the work for QUILL goes on in the university’s laboratories. “The companies’ workers will work in our labs; our workers will work in their labs. It’s a genuine collabo- ration — a two-way street,” says Seddon. Not only do these collaborations bring together academics and industrialists, they also draw on a variety of scientific talent, including chemical engineers, and physical, inorganic, organic, pharmaceutical, and computational chemists. The 17 companies involved reap better returns by sharing the generic information, as they can then focus more on their specialized interests. Multidisciplinary approaches Not far removed from Seddon, in either his green philosophy or his desire to bring industrialists and academics together, is Chris Adams, an inorganic chemist with 24 years’ industrial experience at Unilever. A couple of years ago, when Unilever sold its chemical interests, Adams decided to create a new kind of research organization, which became the Institute of Applied Catalysis (IAC). The institute spun out of the UK government’s Foresight programme, which, according to Adams, “was an attempt to develop consensus and enthusiasm for what science and technology can do for quality of life and wealth creation”. The programme pulled together several thousand senior Further information on the web Center for Green Manufacturing http://bama.ua.edu/~cgm/ Ken Seddon http://www.ch.qub.ac.uk/staff/personal/krs/ krs.html http://quill.qub.ac.uk/ QUILL Ionic Liquids Review http://www.ch.qub.ac.uk/resources/ionic/revi ew/review.html Robin D. Rogers http://bama.ua.edu/~rdrogers/ Terry Collins http://www.chem.cmu.edu:80/Collins.html http://www.iac.org.uk/ Chris Adams James Bashkin http://wunmr.wustl.edu/Faculty/Bashkin/index .html EPA Presidential Green Chemistry Challenge http://www.epa.gov/greenchemistry/Presiden tial Green EPA green chemistry page http://www.epa.gov/greenchemistry/index.htm Journals and reports The Journal of Green Chemistry http://www.rsc.org/is/journals/current/green/ greenpub.htm Clean Products and Processes http://link.springer.de/link/service/journals/10 098/index.htm RAND report on environmental technology http://www.rand.org/publications/MR/MR1068/ International Congress of Chemistry and Environment http://www.chemenviron.com/icce1.html 798 Networks, centres and institutes Green Chemistry Network http://www.chemsoc.org/gcn/index.htm Green Chemistry Institute http://www.lanl.gov/greenchemistry/ Italian Group of Catalysis http://www.fci.unibo.it/gic/ Netherlands Institute of Catalysis Research http://www.nlknowhow.org/organisations/ N I OK.html Dechema http://www.dechema.de/englisch/fue/nice/ pages/f_index.htm Catalyse et chimie des matèriaux divisès http://www.agro.ucl.ac.be/cata/nice.html Fifth Framework programme: energy, environment and sustainable development http://www.cordis.lu/eesd/home.html Chemistry societies Royal Society of Chemistry http://www.rsc.org/ American Chemical Society http://www.acs.org/ ACS careers services http://www.acs.org/careers/welcome.htm Chemical Manufacturers Association:1999 Responsible Care Conferences, ChemRAWN http://iupac.chemsoc.org/symposia/conferen ces/chemrawn/chemrawnIX.html#2 Gordon Research Conference http://www.grc.uri.edu/pro U R Lgrams/1999/ green.htm Chemistry conferences http://www.rsc.org/lap/confs/confshome.htm © 1999 Macmillan Magazines Ltd technical people from UK industries and universities and organized them into panels by industry sector. At the time, says Adams, “we had a lot of good fundamental science in catalysis, but we didn’t have vehicles to do the first stages of engineering”. As a top priority, the Foresight chemicals panel recommended the formation of a national institute of applied catalysis to close this gap. The original idea was to build new premises. But the panel realized that this might cost £20 million, says Adams, so instead a virtual consortium was set up, with Adams as director. “I wouldn’t say it’s completely run by myself from my lap-top computer, but it’s close to that.” There are 15 member companies, ranging from such heavy hitters as BP/Amoco, ICI and Shell, through Johnson Matthey, Air Products, British Nuclear Fuels, British Gas Technology and Astro Zeneca, right down to some quite small ones. The agreement, according to Adams, was to build a community of scientists and technologists from industry and universities with people trained in chemistry, chemical engineering, materials, modelling and computing. “We insisted that research projects be multidisciplinary and there has been tremendous response to this,” says Adams. Well over £2 million has been put into the universities, and the academics have responded favourably. “They get huge industrial input into the projects, with lots of steering and management. We put in extra training for the students on things like intellectual property, project management and team working.” Adams feels that IAC is one of the few groups that are getting multidisciplinary approaches and teamwork to function effectively. It is impossible to do industrial chemistry without bringing together a variety of disciplines, says Adams. With that in mind, IAC has set up a formal education programme, the first leg of which is aimed at postgraduates. The courses comprise industrial case studies, and are designed to be highly participatory. “We get 30 young chemists and engineers together for a week, give them some real problems to work on, and get them working through the night in multidisciplinary teams,” says Adams. They work over several different dimensions, he says, from taking lab results and extrapolating them to the engineering side, to factoring in economic and environmental effects. Cleaner and cheaper When asked what employers look for when hiring people to do green chemistry, James Bashkin, associate editor of the newly launched Journal of Green Chemistry, says: “I would look for the best trained person in organic or inorganic chemistry with the willingness to be non-traditional and the ability to interact with people from other disciplines.” NATURE | VOL 400 | 19 AUGUST 1999 | www.nature.com careers and recruitment Before joining the faculty at Washington University, Saint Louis, Bashkin developed a reaction for Monsanto’s rubber chemicals division that eliminated a step in a complex process. This process produces 200 million tonnes a year of an antioxidant rubber additive, which keeps rubber from ageing. According to Bashkin, the use of this reaction has changed the global economy in the business. “Not only did we eliminate a pollution problem, but we made the manufacture more economical.” For this work, Bashkin and his colleagues from Flexysis (a joint venture of Monsanto and Akzo Nobel) received one of last year’s presidential Green Chemistry Challenge awards. Traditionally, academic chemistry tends to be an isolating experience, says Bashkin. “You have to do your own work and you’re dependent on yourself and your adviser. It’s not necessarily good for one’s career to be involved in collaborations early on.” But in industry, he says, nothing is accomplished without collaboration. As a PhD student, you need to make sure that there is a definable body of work that is your own, which tends to work against collaboration. It is hard for untenured faculty members to collaborate, says Bashkin, owing to the insistence that you develop your own professional identity. “I don’t think that’s necessarily good for science,” he says. “In the modern world, we can accomplish a lot more if we allow ourselves to be influenced by others.” The Center for Green Manufacturing at the University of Alabama has won funding from the US Department of Energy’s Office of Industry. It was formed to build industry leadership in the use of alternative reaction and separation media in Alabama. According to Robin Rogers, a professor of chemistry and director of the centre, workshops will introduce plant managers to new technologies, such as room-temperature ionic liquids as new media for carrying out reactions. The future is green Rogers believes that, unless greener technologies can be developed for chemical manufacturers and pharmaceutical companies, there is no long-term future for those industries in the United States. Companies will simply move their plants to countries with fewer regulations and lower costs for waste disposal. “When I was in graduate school in the organic chemistry lab, I was graded on how much product I had. That’s how I was trained to think: maximize your yield.” But, says Rogers, there are other aspects that must be taken into consideration now and be taught to students. “We can see that the future lies in team approaches to problem solving and in thinking about processes from a different perspective.” He asks: “How many people in science do you know who work with business people when they develop the idea that they want to pursue?” To address this, Rogers has brought together colleagues from the school of business, the college of engineering, and Team player: Rogers at the site of new research facilities for the Center for Green Manufacturing. several of the sciences to expose students to the complete cycle of process development. According to Rogers, there are many institutional and cultural barriers to overcome, and students must understand that there are other factors besides chemistry that go into solving a problem, whether in economics or engineering. “But how can my students learn the true engineering needs by being taught by just me?” Rogers believes that, if students are involved in projects that expose them to these other perspectives and requirements, they will be better prepared for the real world than chemists who are not exposed to them until they reach industry. Brendan Horton is a freelance journalist. e-mail: [email protected] Data explosion fuels search for drugs Potter Wickware In the data-driven world of drug discovery, chemists should be comfortable not only with new perspectives on their data but also with new ways of relating to their fellow scientists. So says Steve Kaldor, director of research at Eli Lilly, a large pharmaceutical company which relies increasingly on combinatorial chemistry for its efforts at drug discovery. “Because many biological targets have relatively poor validation states as true drug candidates, it’s important to be able to sift through assay data from many simultaneous projects,” he says. And, because chemists are increasingly likely to be members of multidisciplinary teams, perhaps as leader in one project and in a supporting role in another, teamwork skills are also more important than ever. “Chemistry used to be much more linear, both as it was taught in school and practised in industry, but this is rapidly changing. The lone wolf is a rarity now as a successful model for a drug-discovery chemist,” says Kaldor. Research strategies are also evolving rapidly. Dave Hangauer, of the Department NATURE | VOL 400 | 19 AUGUST 1999 | www.nature.com of Medicinal Chemistry at the University of Buffalo, New York state, designs and tests protein kinase inhibitors using smallmolecule libraries produced both by solution and solid support synthesis. He explains that, because the numKaldor: ‘develop data- ber of possible compounds in molecular crunching skills’. space is far too large to screen, workable combinatorial libraries depend on astute initial hypotheses to steer the output towards a manageable subset. “Structure-based design of combinatorial libraries is a nice example of hypothesisdriven science combined with data-driven science,” he says. For example, when a library of ligands modelled to contain tight binders is assayed experimentally in a high-throughput screen, the molecular modelling assumptions can be quickly tested and hypotheses suggested. “The underlying science of predicting the free energy of binding © 1999 Macmillan Magazines Ltd in biological buffers is poorly developed, but combinatorial methods allow experiments to be pointed in promising new directions.” The new techniques also highlight fruitful areas of investigation at the interface of areas that may have been viewed previously as distantly related, such as organic chemistry and genomics. Carolyn Bertozzi, a biological chemist at the University of California, Berkeley, uses combinatorial library screening to explore enzymes involved in carbohydrate biosynthesis. She says: “In drug discovery, small-molecule modulators and genomic data are intertwined, so any chemist who desires a career in research at the chemistry/biology interface would benefit from training in genomic analysis.” Because many drug targets are enzymes from superfamilies, it is a major challenge to develop small-molecule inhibitors that are selective for one individual within a large related group of targets. “If sequence homologies could be correlated with potent and specific inhibitor structures, useful information could be obtained to guide drug discovery and elucidate biological pathways.” The library and high-throughput 799
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