IEC 309-1 & 309-2 Pin & Sleeve Devices Product Line Bulletin North American Pin & Sleeve Devices North American Mechanical Interlocks International-Rated Pin & Sleeve Devices Pin & Sleeve Device Features North American Watertight Pin & Sleeve Devices 2 YEAR LIMITED IEC 309-1 & 309-2 The Watertight Line: North American-Rated Devices Superior Connection…Superior Protection Features and Benefits Rugged housing, made of superior performance Valox 357, provides maximum corrosion protection and makes the device resistant to impact and abuse; greater resistance to temperature Engineered to IP67 Watertight Standards extremes, V-0 flame rated and superior UV stability. North American Rated Devices 20, 30, 60 & 100 Amp ■ Contact carrier resists arcing and internal heat build-up; 60 and 100 amp contact/pin carriers are made of reinforced nylon for even greater strength and temperature resistance. Accepts liquid-tight conduit with ■ Solid brass terminal screws on 20A,30A & 60A devices provide adapter accessory - See page 21 maximum clamping pressure. ■ Stainless steel terminal screws and terminals on 100A devices Clean Brass Pins provide corrosion resistance in caustic environments. ■ Dependable, clean brass construction for long life, reliable electrical contact, maximum conductivity, and corrosion resistance. ■ Watertight Chloroprene onion skin grommet provides a precise, reliable seal at the cable entry point. Reinforced Nylon Contact Carrier ■ Ground, neutral and phase terminals are clearly identified by color coding or letters and numbering on both front & back side. ■ Multiple contact points assure a continuously reliable electrical connection. Pin & Sleeve Device Features ■ UL Rated for both 50 and 60 Hz Applications. Terminal Screws Stainless Steel (100A) Solid Brass (20-60A) Heavy-Duty Valox 357 Exterior Cord Clamp 5100P7W 5100C7W Watertight Chloroprene Onion Skin Grommet Super-Durable Valox 357 Housing Rear Terminals, Raised Lettering, Identification Front Terminals, Raised Lettering, Identification Calibrated, Self-Adjusting Contacts Valox® is a registered trademark of GE. 1 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Pin & Sleeve Device Features North American Watertight Pin & Sleeve Devices IEC 309-1 & 309-2 Super Tough Housing • Provides maximum protection from abuse and environment • Heavy-wall molding of Valox 357 resists impact, heat, flame and chemicals • Superior performance in low-to-high ambient temperature extremes (-40˚C to 60˚C) • Excellent UV stability for superior outdoor performance (UL1682) • V-0 flammability rating • Fully insulated • Color-coded by voltage for easy identification External Cord Clamp • Protects terminals from strain • Accommodates a wide variety of cord sizes Pin & Contact Carrier 60 & 100 Amp • Protects pins & contacts, holding them firmly in place • Pin Carrier and Contact Carrier constructed of glass fiber reinforced nylon for maximum impact resistance and maximum protection of pins and contacts • Superior arc-tracking resistance • Excellent heat-resistance and flameresistance • Chamfered wire entry makes wiring easier Pin & Contact Carrier 20 & 30 Amp • Pin Carrier and Contact Carrier constructed of nylon for maximum impact resistance and maximum protection of pins and contacts • Terminal screws are aligned on a single plane for easier access • Excellent UV stability for superior outdoor performance (UL1682) • Internal hinged cord clamp adds strainrelief and swings aside when wiring terminals • V-0 flammability rating • Large diameter combination head terminal screws Internal Cord Clamp Pins • Secondary method for eliminating strain on terminals and conductors • Designed for manageable insertion/ withdrawal force • True IEC 309-1 & 309-2 acceptance • Clean brass construction resists corrosion, provides superior contact and low electrical resistance • Constructed of sturdy thermoplastic for tough environments • Removes easily for user convenience Spring Loaded Cover, Cover Arm, & Locking Rings • Rings lock plug to connector • Spring loaded cover closes automatically • “Performance grade” Stainless Steel cover spring for superior corrosion-resistance and long life • Excellent UV stability for outdoor use • V-0 flammability rating • Interior arm design in 60 and 100 amp helps eliminate breakage • Rounded tips reduce insertion force and decrease wear on the contact surface area Sleeves (Contacts) • Designed for manageable insertion/ withdrawal force • Clean brass construction resists corrosion, provides superior contact and low electrical resistance • Self-adjusting, machine-calibrated contacts for accurate contact pressure designed for superior wiping and cleaning action • Made from high performance Swedish Industrial Standard (SIS) Brass 5170-04 • Positioned at sleeve entrance, stainless steel spring enables pin cleaning at earliest point of entry Gasket/Grommet Terminal Screws • Prevents moisture, dust, and contaminants from entering housing or pin/contact carrier • Engineered to provide maximum holding power and lowest electrical resistance • Solid Chloroprene for positive seal and excellent chemical/corrosion-resistance • Double screws ensure secure connection • Onion skin design on grommet provides precise watertight fit, eliminating the need to choose from multiple grommets that may not fit the cable jacket precisely • Direct bearing pressure terminals for 20, 30 and 60 Amp ratings; pressure clamp termination for 100 Amp devices To learn more about Leviton devices or for answers to technical questions call our Techline at Pin & Sleeve Device Features • Excellent impact strength • Accepts a wide range of conductors • Stainless steel terminal screws and terminals for top performance on 100 Amp 1-800-824-3005 or visit us at: www.leviton.com 2 20 & 30Amp North American Watertight Pin & Sleeve Devices 2 YEAR LIMITED Engineered to IP67 Watertight Standards WATERTIGHT PLUG 320P4W CONNECTOR RECEPTACLE INLET BACK BOX 320C4W North American Devices, IEC 309-1 & 309-2 Pin & Sleeve Devices AMPS WIRING VOLTAGE AC 2p3w CONNECTOR/ RECEPTACLE PLUG/ INLET PLUG CONNECTOR 125 320P4W 320C4W 2p3w 250 320P6W 2p3w 480 3p4w RECEPTACLE INLET BACK BOX 320R4W 320B4W BX230-V 320C6W 320R6W 320B6W BX230-V 320P7W 320C7W 320R7W 320B7W BX230-V 125/250 420P12W 420C12W 420R12W 420B12W BX230-V 3p4w 3Ø250 420P9W 420C9W 420R9W 420B9W BX230-V 3p4w 3Ø480 420P7W 420C7W 420R7W 420B7W BX230-V 3p4w 3Ø600 420P5W 420C5W 420R5W 420B5W BX230-V 4p5w 3ØY120/208 520P9W 520C9W 520R9W 520B9W BX230-V 4p5w 3ØY277/480 520P7W 520C7W 520R7W 520B7W BX230-V 4p5w 3ØY347/600 520P5W 520C5W 520R5W 520B5W BX230-V 2p3w 125 330P4W 330C4W 330R4W 330B4W BX230-V 2p3w 250 330P6W 330C6W 330R6W 330B6W BX230-V 2p3w 480 330P7W 330C7W 330R7W 330B7W BX230-V 3p4w 125/250 430P12W 430C12W 430R12W 430B12W BX230-V 3p4w 3Ø250 430P9W 430C9W 430R9W 430B9W BX230-V 3p4w 3Ø480 430P7W 430C7W 430R7W 430B7W BX230-V 3p4w 3Ø600 430P5W 430C5W 430R5W 430B5W BX230-V 4p5w 3ØY120/208 530P9W 530C9W 530R9W 530B9W BX230-V 4p5w 3ØY277/480 530P7W 530C7W 530R7W 530B7W BX230-V 4p5w 3ØY347/600 530P5W 530C5W 530R5W 530B5W BX230-V 20 30 Additional information for Back Boxes and Accessories can be found on pages 20 & 21. 3 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 60 & 100Amp North American Watertight Pin & Sleeve Devices 2 YEAR LIMITED Engineered to IP67 Watertight Standards WATERTIGHT PLUG 360R6W 360B7W CONNECTOR RECEPTACLE INLET BACK BOX 4100P12W North American Devices, IEC 309-1 & 309-2 AMPS WIRING VOLTAGE AC 2p3w CONNECTOR/ RECEPTACLE PLUG/ INLET CONNECTOR RECEPTACLE INLET BACK BOX 125 360P4W 360C4W 360R4W 360B4W BX60-V 2p3w 250 360P6W 360C6W 360R6W 360B6W BX60-V 2p3w 480 360P7W 360C7W 360R7W 360B7W BX60-V 3p4w 125/250 460P12W 460C12W 460R12W 460B12W BX60-V 3p4w 3Ø250 460P9W 460C9W 460R9W 460B9W BX60-V 3p4w 3Ø480 460P7W 460C7W 460R7W 460B7W BX60-V 3p4w 3Ø600 460P5W 460C5W 460R5W 460B5W BX60-V 4p5w 3ØY120/208 560P9W 560C9W 560R9W 560B9W BX60-V 4p5w 3ØY277/480 560P7W 560C7W 560R7W 560B7W BX60-V 4p5w 3ØY347/600 560P5W 560C5W 560R5W 560B5W BX60-V 2p3w 125 3100P4W 3100C4W 3100R4W 3100B4W BX100-V 2p3w 250 3100P6W 3100C6W 3100R6W 3100B6W BX100-V 2p3w 480 3100P7W 3100C7W 3100R7W 3100B7W BX100-V 3p4w 125/250 4100P12W 4100C12W 4100R12W 4100B12W BX100-V 3p4w 3Ø250 4100P9W 4100C9W 4100R9W 4100B9W BX100-V 3p4w 3Ø480 4100P7W 4100C7W 4100R7W 4100B7W BX100-V 3p4w 3Ø600 4100P5W 4100C5W 4100R5W 4100B5W BX100-V 4p5w 3ØY120/208 5100P9W 5100C9W 5100R9W 5100B9W BX100-V 4p5w 3ØY277/480 5100P7W 5100C7W 5100R7W 5100B7W BX100-V 4p5w 3ØY347/600 5100P5W 5100C5W 5100R5W 5100B5W BX100-V 60 Pin & Sleeve Devices PLUG 100 Additional information for Back Boxes and Accessories can be found on pages 20 & 21. To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 4 Dimensions North American Watertight Pin & Sleeve Devices 2 YEAR LIMITED Plug Dimensions CATALOG NO. AMPS 320P 20 420P 20 520P 20 330P 30 430P 30 530P 30 360P 60 460P 60 560P 60 3100P 100 4100P 100 5100P 100 B A 20A, 30A PLUG Pin & Sleeve Devices B A 60A, 100A PLUG inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm A 5.83 148 6.46 164 6.61 168 6.85 174 6.85 174 7.40 188 10.83 275 10.83 275 10.83 275 12.3 312 12.3 312 12.3 312 B CORD GRIP RANGE 2.80 71 3.11 79 3.43 87 3.70 94 3.70 94 3.98 101 4.49 114 4.49 114 4.49 114 5 127 5 127 5 127 .350 –.860 9 – 22 .350 –.860 9 – 22 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.450 11 – 37 .670 –1.625 17 – 41 .670 –1.625 17 – 41 .670 –1.625 17 – 41 .950 –1.875 24 – 48 .950 –1.875 24 – 48 .950 –1.875 24 – 48 B CORD GRIP RANGE 3.19 81 3.46 88 3.82 97 4.02 102 4.02 102 4.29 109 4.41 112 4.41 112 4.41 112 4.84 123 4.84 123 4.84 123 .350 –.860 9 – 22 .350 – .860 9 – 22 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.450 11 – 37 .670 –1.625 17 – 41 .670 –1.625 17 – 41 .670 –1.625 17 – 41 .950 –1.875 24 – 48 .950 – 1.875 24 – 48 .950 –1.875 24 – 48 Connector Dimensions CATALOG NO. B A AMPS 320C 20 420C 20 520C 20 330C 30 430C 30 530C 30 360C 60 460C 60 560C 60 3100C 100 4100C 100 5100C 100 20A, 30A CONNECTOR B A 60A, 100A CONNECTOR 5 UNIT To learn more about Leviton devices or for answers to technical questions call our Techline at UNIT inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm A 6.73 171 7.36 187 7.95 202 7.95 202 7.95 202 8.27 210 11.26 286 11.26 286 11.26 286 12.8 325 12.8 325 12.8 325 1-800-824-3005 or visit us at: www.leviton.com Dimensions North American Watertight Pin & Sleeve Devices 2 YEAR LIMITED C B A B A 20A, 30A INLET A B 60A, 100A INLET C A 20A, 30A RECEPTACLE B 60A, 100A RECEPTACLE Receptacle Dimensions Inlet Dimensions AMPS 320B 20 420B 20 520B 20 330B 30 430B 30 530B 30 360B 60 460B 60 560B 60 3100B 100 4100B 100 5100B 100 UNIT A B inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm 1.85 47 2.09 53 2.32 59 2.36 60 2.36 60 2.64 67 3.15 80 3.15 80 3.15 80 3.50 89 3.50 89 3.50 89 0.39 10 0.39 10 0.39 10 0.47 12 0.47 12 .47 12 1.97 50 1.97 50 1.97 50 2.21 56 2.21 56 2.21 56 Inlets & Receptacles Clearance hole diameter D B 20A; 3-wire: 20A; 4-wire: 20A;5-wire: A B 30A;3-wire: 30A;4-wire: C (min) AMPS 320R 20 420R 20 520R 20 330R 30 430R 30 530R 30 360R 60 460R 60 560R 60 3100R 100 4100R 100 5100R 100 B UNIT A B C inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm 1.77 45 1.77 45 1.85 47 2.20 56 2.20 56 2.20 56 3.50 89 3.50 89 3.50 89 3.94 100 3.94 100 3.94 100 2.24 57 2.24 57 2.24 57 2.40 61 2.40 61 2.44 62 1.89 48 1.89 48 1.89 48 2.28 58 2.28 58 2.28 58 3.74 95 3.74 95 3.90 99 4.10 104 4.10 104 4.37 111 4.37 111 4.37 111 4.37 111 4.80 122 4.80 122 4.80 122 A inches mm inches Receptacle 3.26 83 3.12 79.5 3.94 100 0.185 4.7 Inlet 3.26 83 3.12 79.5 3.94 100 0.185 4.7 DEVICE SIZE Drilling Plan CATALOG NO. mm C (min) inches mm D inches mm Receptacle 3.26 83 3.12 79.5 4.33 110 0.185 4.7 Inlet 3.26 83 3.12 79.5 4.33 110 0.185 4.7 Receptacle 3.26 83 3.12 79.5 4.92 125 0.236 6.0 Inlet 3.26 83 3.12 79.5 4.92 125 0.185 4.7 Receptacle 3.26 83 3.12 79.5 5.12 130 0.236 6.0 Inlet 3.26 83 3.12 79.5 5.12 130 0.185 4.7 Receptacle 3.26 83 3.12 79.5 5.12 130 0.236 6.0 Inlet 3.26 83 3.12 79.5 5.12 130 0.185 4.7 Receptacle 3.26 83 3.12 79.5 5.71 145 0.236 6.0 Inlet 3.26 83 3.12 79.5 5.71 145 0.185 4.7 60A All 2.76 70 2.40 61 6.69 170 0.224 5.7 100A All 3.47 88 2.80 71 7.87 200 0.280 7.1 30A;5-wire: To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Pin & Sleeve Devices CATALOG NO. 6 Specifications North American Watertight Pin & Sleeve Devices 2 YEAR LIMITED Engineered to IP67 Watertight Standards ■ Listed to UL 1682 and 1686 ■ Certified to CSA Standard C22.2 number 182.1 ■ Classified to IEC Standards 309-1 and 309-2 for both North American-rated and International-rated voltages and services ■ CE marking per low-voltage directives 73/23/EEC, 93/68/EEC Material Specifications Inlets PART Pin & Sleeve Devices 4100P12W Plugs Housing Locking Ring Mounting Flange Contact Carrier Phase, Ground Pins 20, 30, 60A Terminal Screws 100A Terminal Screws Sealing Gasket MATERIAL Valox 357 Valox 357 Valox 357 Nylon for 20 and 30 Amp devices; Reinforced nylon for 60 and 100 Amp devices Brass Brass Stainless Steel Solid Chloroprene Connectors PART Housing Internal CordClamp Asmbly External Cord Clamp Asmbly Gland Cap Grommet Cover with Arm Arm Spring Cover Eyelet Sealing Gasket Contact Carrier Phase, Ground Sleeve Sleeve Spring 20, 30, 60A Terminal Screws 100A Terminal Screws Internal Screws External Screws MATERIAL Valox 357 Thermoplastic Valox 357 Valox 357 Chloroprene Onion Skin Valox 357 “Performance Grade” Stainless Steel Nickel-Plated Brass Solid Chloroprene Nylon for 20 and 30 Amp devices; Reinforced nylon for 60 and 100 Amp devices Brass Stainless Steel Brass Stainless Steel Zinc-plated Steel Acid-proof Stainless Steel 4100C12W PART MATERIAL Housing Locking Ring Sealing Gasket Internal CordClamp Asmbly External Cord Clamp Asmbly Gland Cap Grommet Contact Carrier Ground, Phase Pins 20, 30, 60A Terminal Screws 100A Terminal Screws Internal Screws External Screws Valox 357 Valox 357 Solid Chloroprene Thermoplastic Valox 357 Valox 357 Chloroprene Onion Skin Nylon for 20 and 30 Amp devices; Reinforced nylon for 60 and 100 Amp devices Brass Brass Stainless Steel Zinc-plated Steel Acid-proof Stainless Steel Receptacles PART MATERIAL Housing Mounting Flange Cover with Arm Arm Spring Cover Eyelet Sealing Gasket 20, 30, 60A Terminal Screws 100A Terminal Screws Phase, Ground Sleeves Sleeve Spring Valox 357 Valox 357 Valox 357 “Performance Grade” Stainless Steel Nickel-Plated Brass Solid Chloroprene Brass Stainless Steel Brass Stainless Steel Valox® is a registered trademark of GE. STANDARDS & CERTIFICATIONS Pin & Sleeve: Inlets, Connectors, Plugs, Receptacles 7 UL 1682 & 1686 CSA C22.2 No. 182.1 NOM CE IEC 309-1 & 309-2 E164321 & E164322 LR700925 ⻬ ⻬ ⻬ To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Specifications 2 YEAR LIMITED North American Watertight Pin & Sleeve Devices Engineered to IP67 Watertight Standards Performance Specifications – UL 1682 & 1686 Electrical Dielectric Voltage Insulation Resistance Ground Path Current Overload Temperature Rise Certified for current interrupting at full-rated current and voltage Max 30°C rise at full rated current (after overload) Resistance to Arcing Endurance with Load Continuation of overload for additional 200 cycles Device # Cycles with Load 20A 5000 Rated Current,Voltage 30A,60A 1000 Rated Current,Voltage 100A 250 Rated Current,Voltage (Power Factor 0.75 - 0.80) Short-Time Grounding Test Currents Device Rating, Amperes Minimum Size Equipment Grounding Conductor (Copper) AWG (mm2) 20 30 60 100 12 10 10 8 Time, Seconds Test Current, Amperes 4 4 4 4 470 750 750 1180 (3.3) (5.3) (5.3) (8.4) Ground-path integrity is of critical importance to safe operation of industrial equipment. Leviton pin and sleeve devices are tested by applying a test current through their ground path that far exceeds the device rating. All devices are properly wired and connected to line current at rated values. Then the ground path is subjected to a dramatic, sudden increase in current for 4 seconds. In all cases, the ground pin, sleeve, and terminals of the devices must sustain the test current, continue to function properly, and show no evidence of damage or deterioration in any electrical or mechanical elements of the ground path. Test current values and test parameters are displayed in the above chart. Cord Secureness Test Values Mechanical Mold Stress Relief Humidity Cable Secureness Impact Crush Withdrawal Force Strength of Insulating Base and Support Endurance Device Rating, 70°C for 7 hrs 32°C, 93% humidity, 168 hrs Pull force and apply torque for 1 minute (See Table 2) Drop from 30" 8 times after conditioning to -25°C, for 6 hrs 250 lbs for 1 min after -25°C for 6 hrs Pull for one minute (See Table 3) 110% of specified tightening torque on terminal screws Device Total # Cycles (connect & disconnect) Polarization Integrity Environmental Flammability Resistance to Corrosion Moisture Resistance per UL 1682 UV Resistance 20A 5000 30A,60A 2000 100A 500 Matching devices will not mate so that ground is energized even when polarization feature is removed and 40-lb insertion force applied V2 or better on 20 and 30 amp devices per UL 94 or CSA 22.2 No 0.6 ; V-0 on 60 & 100 amp devices Ferrous parts immersed in 10% ammonium chloride solution at 20°C for 10 minutes Watertight: Device immersed for 24 hrs in 5 cm of 25°C water Splashproof: 1” dia. water stream at 15 PSI from 10 ft. for 5 minutes Exposed plastic materials are UV stabilized Force Amperes 20 30 60 100 Torque Maximum Displacement lb N ft-lb N•M inches mm 30 75 150 150 133 333 667 667 0.4 0.5 1.0 2.0 0.54 0.68 1.4 2.7 ≤ 3/32 ≤ 3/32 ≤ 3/32 ≤ 3/32 2.38 2.38 2.38 2.38 Pin & Sleeve Devices (Power factor 0.75–0.80) Current Interrupting 460C12W 460P7W Devices rated≤ 300V: 2000V for 1 min. Devices rated >300V: 3000V for 1 min. 500 V for 1 min. Insulation Resistance ≥ 5 megohms Apply high current for short time (See Table 1) and maintain continuity 150% of rated current and 100% of rated voltage for 50 cycles Heavy cord stress is typical of industrial applications. To assure you of top performance, Leviton pin and sleeve devices are subjected to a punishing series of tests to confirm they can absorb heavy cord pulls. The cord conductors wired to devices are simultaneously twisted and pulled. Values for the applied twisting torque and force of pull are shown above. In all cases, the cord displacement is less than 3/32 inches. Minimum Withdrawal Force Device Rating, Amperes 20 30 60 100 Minimum Withdrawal Force lb N 5 6 15 20 22 27 67 89 In industrial settings, inadvertent disconnection of power can be troublesome at best, dangerous at worst, and unacceptable in any case. To verify that Leviton pin and sleeve plugs and connectors remain securely connected, they are tested to establish the minimum force required for withdrawal. In establishing these minimum withdrawal forces, the plugs and connectors are properly mated, but not locked with locking rings or other mechanical means. The pins and sleeves provide the only resistance to the force of withdrawal. In all cases, the values in the table above show the minimum force required to separate the plugs and connectors. To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 8 Mechanical Interlock Features North American Watertight Mechanical Interlocks 2 YEAR LIMITED IEC 309-1 & 309-2 Type 3R, 4X and 12K IP67 Mechanical Interlock Features Engineered to UL & IEC Watertight Standards 560MI7W 60 Amp Fused Models Accept “Class J” Time-Delay Fuses 420MI9W 20 Amp PowerSwitch Mechanical Interlocks 420MF9W 20 Amp, Fused • 20 Amp Non-Fused & Fused • 30 Amp Non-Fused & Fused • 60 Amp Non-Fused & Fused • 100 Amp Non-Fused PowerSwitch Mechanical Interlock devices incorporate a disconnect safety switch and IEC receptacle in a non-metallic watertight enclosure. The interlock mechanism prevents making and breaking of power under load. “The switch cannot be actuated to the ON position until an IEC compatible plug is fully inserted, and the plug cannot be removed until the switch is in the OFF position.” The complete IEC 309-1 and 309-2 system of plugs, connectors, inlets and mechanical interlock devices can be used for both retrofit and new installations enhancing safety and performance in critical power connections. 9 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Mechanical Interlock Features 2 YEAR LIMITED North American Watertight Mechanical Interlocks Liquid-tight conduit fitting can be installed for top or bottom feed Red “pistol grip” handle provides visual confirmation of switch’s status One fitting supplied: • 20-30 Amp - 1” • 60 Amp - 1-1/2” • 100 Amp - 2” Integrated lockout handle meets OSHA safety regulations Stainless steel screws are captive and will not fall out when cover is opened Fused Models Accept “Class J” Time-Delay Fuses Handle with padlock installed Circuit identification pad for means of identifying specific equipment loads Color-coded receptacle cover indicates voltage rating of device and seals against water and other contaminants when not in use 420MF9W Generous wiring space for drip loop or top to bottom wiring Pre-wired grounding plate connects to metal conduit grounding system 420MI9W Brass threaded inserts will not strip, provide higher torque, and form tighter seal between back box and cover Compact non-fused mechanical interlocks are easy to wire Mechanical Interlock Features Impact, UV and chemical-resistant Valox enclosure rated to UL and IEC watertight standards • Type 3R, 4X & 12K • IP67 Disconnect switch with integrated fuse holder offers proven performance in a compact package • Fused cartridges accept “Class J” fuses (not included) • One factory installed auxiliary contact (normally opened - 10 Amp). Additional auxiliary contact available (normally closed - 10 Amp) • Easily accessible neutral and ground terminal blocks Rugged hinge mechanism pivots 180º for easy access during installation and maintenance Pre-wired IEC receptacle accepts all manufacturer’s IEC 309-2 plugs 420MF9W STANDARDS & CERTIFICATIONS UL 231 & UL1686 UL 98 Fused E171391 Mechanical Interlocks UL 508 CSA C22.2 Non-Fused No. 182.1 & 14 LR700925 To learn more about Leviton devices or for answers to technical questions call our Techline at NOM CE IEC 309-1 & 309-2 ⻬ ⻬ ⻬ 1-800-824-3005 or visit us at: www.leviton.com 10 20 & 30Amp 2 YEAR LIMITED North American Watertight Mechanical Interlocks Non-Fused & Fused Fused Models Accept “Class J” Time-Delay Fuses Type 3R, 4X & 12K IP67 Mechanical Interlocks AMPS 20 30 RECEPTACLE CONFIG. Engineered to UL & IEC Watertight Standards 420MF9W NON-FUSED PLUG CONFIG. MECHANICAL HP MECHANICAL INTERLOCK RATING INTERLOCK FUSED WIRING VOLTAGE AC HP RATING USE PLUG CAT. NO. 2p3w 240 320MI6W 3 – – 320P6W 2p3w 480 320MI7W 5 – – 320P7W 3p4w 125/250 420MI12W * 420MF12W * 420P12W 3p4w 3Ø240 420MI9W 5 420MF9W 5 420P9W 3p4w 3Ø480 420MI7W 10 420MF7W 10 420P7W 3p4w 3Ø600 420MI5W 15 420MF5W 15 420P5W 4p5w 3ØY120/208 520MI9W 5 – – 520P9W 4p5w 3ØY277/480 520MI7W 10 – – 520P7W 4p5w 3ØY347/600 520MI5W 15 – – 520P5W 2p3w 240 330MI6W 5 – – 330P6W 2p3w 480 330MI7W 10 – – 330P7W 3p4w 125/250 430MI12W * 430MF12W * 430P12W 3p4w 3Ø240 430MI9W 10 430MF9W 7.5 430P9W 3p4w 3Ø480 430MI7W 20 430MF7W 15 430P7W 3p4w 3Ø600 430MI5W 25 430MF5W 20 430P5W 4p5w 3ØY120/208 530MI9W 10 – – 530P9W 4p5w 3ØY277/480 530MI7W 20 530MF7W 15 530P7W 4p5w 3ØY347/600 530MI5W 25 530MF5W 20 530P5W * Consult factory for your specific application. 11 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 60 & 100Amp North American Watertight Mechanical Interlocks 2 YEAR LIMITED Non-Fused & Fused Fused Models Accept “Class J” Time-Delay Fuses Type 3R, 4X & 12K IP67 AMPS RECEPTACLE CONFIG. PLUG CONFIG. NON-FUSED VOLTAGE AC MECHANICAL HP MECHANICAL INTERLOCK RATING INTERLOCK HP RATING USE PLUG CAT. NO. 2p3w 240 360MI6W 10 360MF6W * 360P6W 2p3w 480 360MI7W 20 – – 360P7W 3p4w 125/250 460MI12W * 460MF12W * 460P12W 3p4w 3Ø240 460MI9W 20 460MF9W 15 460P9W 3p4w 3Ø480 460MI7W 40 460MF7W 30 460P7W 3p4w 3Ø600 460MI5W 40 460MF5W 50 460P5W 4p5w 3ØY120/208 560MI9W 20 560MF9W 15 560P9W 4p5w 3ØY277/480 560MI7W 40 – – 560P7W 4p5w 3ØY347/600 560MI5W 40 – – 560P5W Type 3R, 4X & 12K IP67 AMPS FUSED WIRING Mechanical Interlocks 60 560MI7W Engineered to UL & IEC Watertight Standards NON-FUSED WIRING VOLTAGE AC 2p3w RECEPTACLE CONFIG. PLUG CONFIG. MECHANICAL INTERLOCK HORSEPOWER RATING USE PLUG CAT. NO. 125 3100MI4W 5 3100P4W 2p3w 240 3100MI6W 15 3100P6W 2p3w 480 3100MI7W 25 3100P7W 3p4w 125/250 4100MI12W * 4100P12W 420P12W 100 3p4w 3Ø240 4100MI9W 30 4100P9W 3p4w 3Ø480 4100MI7W 50 4100P7W 3p4w 3Ø600 4100MI5W 50 4100P5W 4p5w 3ØY120/208 5100MI9W 25 5100P9W 4p5w 3ØY277/480 5100MI7W 50 5100P7W 4p5w 3ØY347/600 5100MI5W 50 5100P5W * Consult factory for your specific application. To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 12 Dimensions North American Watertight Mechanical Interlocks 10.86 (276 mm) 11.69 (297 mm) 17.72 (450 mm) 6.85 (174.1 mm) 12.52 (318 mm) 12.06 (306.4 mm) 12.95 (329 mm) 8.86 (255 mm) 8.29 (211 mm) 7.94 (201.7 mm) 6.30 (160 mm) Mechanical Interlock Dimensions 7.95 (202 mm) 7.12 (180.9 mm) 5.12 (130 mm) 3.11 (79.1 mm) 16.89 (428.9 mm) 8.78 (223 mm) 2 YEAR LIMITED .33 (8.5 mm) 20 AMP & 30 AMP FUSED & 60 AMP NON-FUSED 14.88 (378 mm) 12.88 (327.1 mm) 18.13 (460.6 mm) 18.54 (4.71 mm) 9.80 (248.9 mm) 9.35 (237.4 mm) 9.37 (238 mm) 6.89 (175 mm) 19.06 (484.1 mm) 8.54 (217 mm) 7.71 (195.9 mm) 5.71 (145 mm) 3.70 (94.1 mm) 60 AMP FUSED & 100 AMP NON-FUSED 13 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Specifications North American Watertight Mechanical Interlocks 2 YEAR LIMITED 20, 30, 60 & 100A Engineered to UL & IEC Watertight Standards Enclosures are rated Type 3R, 4X & 12K, IP67 to UL 231 and 1686 ■ Certified to CSA Standard C22.2 number 182.1& 14 ■ Classified to IEC Standards 309-1 and 309-2 for both North American-rated voltages and services ■ CE marking per low-voltage directives 73/23/EEC, 93/68/EEC ■ Switches are listed to UL 508 for Non-Fused and UL98 for Fused models (including 100 Amp Non-Fused) ■ ■ Listed Material Specifications Performance Specifications 20 and 30 Amp Devices PART MATERIAL PART MATERIAL Ground Bus Brass Neutral Bus Brass Actuator Shaft Zinc-Coated Steel Contact Carrier Reinforced Nylon Conduit Hub (11⁄ 2") Die-Cast Zinc Locking Mechanism Valox 357 Additional Components for 100 Amp Devices PART Ground Terminal Ground Terminal Block Neutral Terminal Neutral Terminal Block Terminal Shaft Key Actuator Shaft Contact Carrier Conduit Hub (2") Switch Locking Mechanism MATERIAL Plated Brass/Steel Nylon Plated Brass/Steel Nylon Die-Cast Aluminum Zinc-Coated Steel Reinforced Nylon Die-Cast Zinc Reinforced Nylon Valox 357 Valox® is a registered trademark of GE. ELECTRICAL Device Current Applied 20A 30 A 60 A 100 A Current Interrupting 40 A 2 min 60 A 2 min 120 A 4 min 200 A 6 min Certified for current interrupting at full-rated current and voltage Endurance (Power factor 0.75 – 0.80) 6000 operations at rated current and voltage Dielectric 1000 V plus twice rated voltage for 1 minute Ground Path Integrity Duration MECHANICAL 70°C for 7 hours Remains in place with 20 lb Mold Stress Relief Knockout Test push Crush Impact Cold Impact 100 lb 1.2 lb steel ball dropped from 5 ft Same as above, after conditioning to -35°C 110% of specified tightening torque on terminal screws 18 lb pull on internal wires Strength of Insulating Base and Support Pullout Mechanical Interlocks Housing Cover Valox 357 Housing Base Valox 357 Cover with Arm Valox 357 Locking Ring Valox 357 Cover Arm Eyelet Nickel-Plated Brass Housing Gasket Solid Chloroprene Sealing Gasket Solid Chloroprene Handle Valox 357 Actuator Shaft Valox 357 Locking Mechanism Zinc-Coated Steel Contact Carrier Nylon Phase and Ground Sleeves Brass Ground Contact Brass Conduit Grounding Plate Zinc-Coated Steel Conduit Hub (1") Die-Cast Zinc Switch Reinforced Nylon Switch Terminal Contacts Brass Internal Screws Zinc-Coated Steel Housing Screws Stainless Steel Additional Components for 60 Amp Devices ENVIRONMENTAL Flammability Rain (3R) per UL 50 No 0.6; V-0 for watertight enclosure Water spray @ 5 psi from all sides for 1 hr Water spray @ 65 gal/min for 5 min. Cement Dust Circulated @ 1000 ft/minute for 5 minutes 70°C for 168 hours Exposed plastic materials are UV stabilized -40°C to +60°C Hosedown (4X) per UL 50 Dust (12K) per UL 50 Gasket Aging UV Resistance Operating Temperature (-40°F to +140°F) STANDARDS & CERTIFICATIONS Mechanical Interlocks UL231 & UL1686 UL 98 Fused ⻬ ⻬ To learn more about Leviton devices or for answers to technical questions call our Techline at UL 508 CSA Non-Fused C22.2 ⻬ ⻬ 1-800-824-3005 or visit us at: NOM CE IEC 309-1 &309-2 ⻬ ⻬ www.leviton.com ⻬ 14 16, 32, 63 & 125Amp 2 YEAR LIMITED International-Rated Pin & Sleeve Devices SP516P6 Engineered to IP44 Splashproof Standards Engineered to UL & IEC Watertight Standards International Rated Devices 432P3WL, 432C3WL & All 125A Devices Listed On This Page Have North American Rated Construction SP516C6 SP516R6 SP516B6 Pin & Sleeve Devices International-Rated Devices Leviton offers international-rated pin and sleeve devices available in 16, 32, 63 and 125 Amps. These IEC 309-1 and 309-2 compliant devices are ideal for use overseas where voltage and amperage requirements differ from North American standards, but where rigorous performance, quality, and reliability criteria need to be met. 16, 32 and 63 Amp devices have an environmental classification of splashproof (IP44), and 125 Amp devices are classified as watertight (IP67). Ordering Information* AMPS WIRING VOLTAGE AC 2p3w CONNECTOR/ RECEPTACLE PLUG/ INLET PLUG CONNECTOR RECEPTACLE INLET 100 - 130 SP316P4 SP316C4 SP316R4 SP316B4 2p3w 250 SP316P6 SP316C6 SP316R6 SP316B6 3p4w 380 - 415 SP416P6 SP416C6 SP416R6 SP416B6 4p5w 200/346 - 240/415 SP516P6 SP516C6 SP516R6 SP516B6 2p3w 100 - 130 SP332P4 SP332C4 SP332R4 SP332B4 2p3w 250 SP332P6 SP332C6 SP332R6 SP332B6 3p4w 380 - 415 SP432P6 SP432C6 SP432R6 SP432B6 3p4w 3Ø380 - 3Ø440 432P3WL† 432C3WL† 4p5w 200/346 - 240/415 SP532P6 SP532C6 SP532R6 SP532B6 2p3w 250 SP363P6 SP363C6 SP363R6 SP363B6 3p4w 380 - 415 SP463P6 SP463C6 SP463R6 SP463B6 4p5w 200/346 - 240/415 SP563P6 SP563C6 SP563R6 SP563B6 2p3w 250 3125P6W 3125C6W 3125R6W 3125B6W 3p4w 380 - 415 4125P6W 4125C6W 4125R6W 4125B6W 4p5w 200/346 - 240/415 5125P6W 5125C6W 5125R6W 5125B6W 16 32 63 125 – – *Consult the factory for availability before placing your order. These are specialty order items and are not regularly stocked. † 15 This device has North American 30 Amp construction and is used in refrigerated container applications. To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Specifications International-Rated Pin & Sleeve Devices 2 YEAR LIMITED ■ Classified ■ CE to IEC Standards 309-1 and 309-2 marking per low-voltage directives 73/23/EEC, 93/68/EEC Engineered to IP44 Splashproof Standards Engineered to UL & IEC Watertight Standards International Rated Devices 432P3WL, 432C3WL & All 125A Devices Listed On This Page Have North American Rated Construction Material Specifications Inlets PART MATERIAL FOR 16A, 32A INLETS Housing Mounting Flange Locking Ring (125A) Contact Carrier Terminal Screws - Stainless Steel (125A) MATERIAL FOR 63A, 125A INLETS Nylon Nylon – Nylon Brass Valox 357 – Valox 357 Reinforced Nylon Brass (63A) Connectors PART MATERIAL FOR 16A, 32A CONNECTORS Nylon Nylon Stainless Steel Nylon Nylon – EPDM Rubber Sealing Gasket (125A) Cover Eyelet External Screws Terminal Screws Phase, Ground Sleeve Sleeve Spring Internal Screws Plugs – Nickel Plated Brass – Brass Brass Stainless Steel Zinc-Plated Steel PART Valox 357 Valox 357 Stainless Steel Reinforced Nylon Nylon Valox 357 EPDM Rubber(63A), Chloroprene Onion Skin (125A) Solid Chloroprene Nickel Plated Brass Acid-Proof Stainless Steel Brass (63A), Stainless Steel (125A) Brass Stainless Steel Zinc-Plated Steel MATERIAL FOR 16A, 32A PLUGS Housing Contact Carrier Internal Cord Clamp External Cord Clamp Grommet MATERIAL FOR 63A, 125A PLUGS Nylon Nylon Nylon – EPDM Rubber Sealing Gasket (125A) External Screws Terminal Screws Phase, Ground Pins Sleeve Spring Internal Screws Receptacles – – Brass Brass Stainless Steel Zinc-Plated Steel PART Valox 357 Reinforced Nylon Nylon Valox 357 EPDM Rubber (63A), Chloroprene Rubber (125A) Solid Chloroprene Acid-Proof Stainless Steel Brass (63A), Stainless Steel (125A) Brass Stainless Steel Zinc-Plated Steel MATERIAL FOR 16A, 32A PLUGS Housing Cover Mounting Flange Arm Spring Contact Carrier Sealing Gasket (125A) Cover Eyelet Terminal Screws Phase, Ground Sleeve Sleeve Spring Pin & Sleeve Dimensions Housing Cover Arm Spring Contact Carrier Internal Cord Clamp External Cord Clamp Grommet MATERIAL FOR 63A, 125A CONNECTORS MATERIAL FOR 63A, 125A PLUGS Nylon Nylon Nylon – Nylon – Nickel Plated Brass Brass Brass Stainless Steel Valox 357 Valox 357 – Stainless Steel Reinforced Nylon Solid Chloroprene Nickel Plated Brass Brass (63A), Stainless Steel (125A) Brass Stainless Steel Valox® is a registered trademark of GE. STANDARDS & CERTIFICATIONS Pin & Sleeve: Inlets, Connectors, Plugs, Receptacles CE IEC 309-1 & 309-2 ⻬ ⻬ To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 16 Dimensions 2 YEAR LIMITED International-Rated Pin & Sleeve Devices Plug Dimensions CATALOG NO. B A AMPS SP316P 16 SP416P 16 SP516P 16 SP332P 32 SP432P 32 SP532P 32 SP363P 63 SP463P 63 SP563P 63 16A, 32A PLUG B A Pin & Sleeve Dimensions 63A PLUG UNIT A inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm 4.53 115 5.51 140 5.51 140 6.14 156 6.14 156 6.14 156 8.46 215 8.46 215 8.46 215 B CORD GRIP RANGE (DIA.) 2.48 63 2.83 72 2.99 76 3.27 83 3.27 83 3.46 88 4.06 103 4.06 103 4.06 103 .350 –.860 9 – 22 .350 –.860 9 – 22 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.450 11 – 37 .670 –1.625 17 – 41 .670 –1.625 17 – 41 .670 –1.625 17 – 41 B Plug Dimensions CATALOG NO. AMPS A 432P3WL 32 432P3WL 32A PLUG B 3125P 125 4125P 125 5125P 125 UNIT inch mm inch mm inch mm inch mm A 5.79 147 12.32 313 12.32 313 12.32 313 B CORD GRIP RANGE (DIA.) 3.70 94 5.12 130 5.12 130 5.12 130 .437 –1.450 11 – 37 .950 – 1.875 24 – 48 .950 – 1.875 24 – 48 .950 – 1.875 24 – 48 A 125A PLUG Connector Dimensions CATALOG NO. B A AMPS SP316C 16 SP416C 16 SP516C 16 SP332C 32 SP432C 32 SP532C 32 SP363C 63 SP463C 63 SP563C 63 16A, 32A CONNECTOR B A 63A CONNECTOR 17 To learn more about Leviton devices or for answers to technical questions call our Techline at UNIT A inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm 4.88 124 5.91 150 5.98 152 6.73 171 6.73 171 6.73 171 8.82 224 8.82 224 8.82 224 B CORD GRIP RANGE (DIA.) 2.95 75 3.45 85 3.50 89 3.66 93 3.66 93 3.89 99 4.41 112 4.41 112 4.41 112 1-800-824-3005 or visit us at: .350 –.860 9 – 22 .350 –.860 9 – 22 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.187 11 – 30 .437 –1.450 11 – 37 .670 –1.625 17 – 41 .670 –1.625 17 – 41 .670 –1.625 17 – 41 www.leviton.com Dimensions International-Rated Pin & Sleeve Devices 2 YEAR LIMITED Connector Dimensions B CATALOG NO. 432C3WL A AMPS 32 3125C 125 4125C 125 5125C 125 432C3WL 32A CONNECTOR UNIT inch mm inch mm inch mm inch mm A B 6.97 177 12.80 325 12.80 325 12.80 325 CORD GRIP RANGE (DIA.) 4.02 102 4.80 122 4.80 122 4.80 122 .437 –1.187 11 – 30 .950 – 1.875 28 – 48 .950 – 1.875 28 – 48 .950 – 1.875 28 – 48 B A 125A CONNECTOR Receptacle Dimensions AMPS SP316R 16 SP416R 16 SP516R 16 SP332R 32 SP432R 32 SP532R 32 SP363R 63 SP463R 63 SP563R 63 C B A 16A, 32A RECEPTACLE C B A 63A RECEPTACLE UNIT A B C inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm 2.20 56 2.28 58 2.36 60 2.76 70 2.76 70 2.76 71 3.43 87 3.43 87 3.43 87 1.14 29 1.18 30 1.22 31 1.34 34 1.34 34 1.34 34 1.89 48 1.89 48 1.89 48 2.87 73 3.43 87 3.50 89 3.66 93 3.66 93 3.90 99 4.41 112 4.41 112 4.41 112 Pin & Sleeve Dimensions CATALOG NO. Receptacle Dimensions C B CATALOG NO. AMPS 3125R 125 4125R 125 5125R 125 A 125A RECEPTACLE UNIT A B C inch mm inch mm inch mm 3.94 100 3.94 100 3.94 100 2.28 58 2.28 58 2.28 58 4.80 122 4.80 122 4.80 122 Inlet Dimensions for International-Rated Watertight devices CATALOG NO. A 125A INLET AMPS 3125R 125 4125R 125 5125R 125 B UNIT A B inch mm inch mm inch mm 3.50 89 3.50 89 3.50 89 2.21 56 2.21 56 2.21 56 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 18 Dimensions 2 YEAR LIMITED International-Rated Pin & Sleeve Devices Inlet Dimensions CATALOG NO. AMPS SP316B 16 SP416B 16 SP516B 16 SP332B 32 SP432B 32 SP532B 32 SP363B 63 SP463B 63 SP563B 63 UNIT A B inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm .85 21.5 .83 21 .83 21 .95 24.5 .95 24.5 .98 25 1.97 50 1.97 50 1.97 50 1.83 46.5 1.85 47 1.83 46.5 2.19 55.5 2.19 55.5 2.19 55.5 3.0 78 3.0 78 3.0 78 A B 16A, 32A INLET A B Pin & Sleeve Dimensions 63A INLET DEVICE SIZE Inlet Panel Mounting Dimensions E B C D E E2 G H H1 SP316B in mm 1.73-1.85 44-47 1.93 49 2.95 75 1.59 40.5 0.31 8 0.35 9 0.16 4 1.18 30 SP416B in mm 1.97-2.05 50-52 2.32 59 3.15 80 1.83 46.5 0.31 8 0.35 9 0.2 5 1.34 34 SP516B in mm in mm 1.97-2.05 50-52 2.36-2.40 60-61 2.32 59 2.6 66 3.54 90 3.54 90 2.07 52.5 2.11 53.5 0.31 8 0.31 8 0.35 9 0.35 9 0.27 7 0.27 7 1.5 38 1.57 40 in mm in mm 2.36-2.40 60-61 2.36-2.40 60-61 2.6 66 2.6 66 3.54 90 4.13 105 2.11 53.5 2.34 59.5 0.31 8 0.35 9 0.35 9 0.35 9 0.27 7 0.31 8 1.57 40 1.77 45 in mm in mm in mm 2.40 61 2.40 61 2.40 61 2.76 70 2.76 70 2.76 70 4.13 105 4.13 105 4.13 105 2.32 59 2.32 59 2.32 59 0.39 10 0.39 10 0.39 10 0.43 11 0.43 11 0.43 11 0.35 9 0.35 9 0.35 9 1.95 49.5 1.95 49.5 1.95 49.5 A inches mm inches D inches mm Receptacle 1.93 49 1.73 44 3.35 85 .185 4.7 Inlet 1.93 49 1.73 44 3.35 85 .185 4.7 E1 H H1 øD C SP332B ø4.2 C A B B E2 SP432B SP532B E1 H H1 øD SP363B C SP463B ø4.2 C A B SP563B DEVICE SIZE Drilling Plan Inlets & Receptacles Clearance hole diameter D B 16A; 3-wire: 16A; 4-wire: 16A;5-wire: A B 32A;3-wire: 32A;4-wire: C (min) 19 32A;5-wire: E1 B mm C (min) inches mm Receptacle 2.32 59 2.05 52 3.94 100 .185 4.7 Inlet 2.32 59 2.05 52 3.94 100 .185 4.7 Receptacle 2.32 59 2.05 52 3.94 100 .185 4.7 Inlet 2.32 59 2.05 52 3.94 100 .185 4.7 Receptacle 2.60 66 2.40 61 4.53 115 .185 4.7 Inlet 2.60 66 2.40 61 4.53 115 .185 4.7 Receptacle 2.60 66 2.40 61 4.53 115 .185 4.7 Inlet 2.60 66 2.40 61 4.53 115 .185 4.7 Receptacle 2.60 66 2.40 61 4.53 115 .185 4.7 Inlet 2.60 66 2.40 61 4.53 115 .185 4.7 63A All 2.76 70 2.40 61 6.69 170 .185 4.7 125A All 13.47 88 2.80 71 7.87 200 .280 7.1 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Pin & Sleeve Back Boxes 2 YEAR LIMITED BX100-V BX230-V AP100 AP60 (Same Geometry as BX60-V) Replacement Valox® Adapter Plates for Leviton & Hubbell Back Boxes Valox® Back Boxes for Watertight Inlets & Receptacles APPLICATION APPLICATION CATALOG NO. 20 & 30 Amp No Adapter Plate Required 60 Amp Adapter Plate Included 100 Amp BX230-V 60 Amp BX60-V 100 Amp CATALOG NO. AP60 Watertight Inlets & Receptacles AP100 Watertight Inlets & Receptacles BX100-V Adapter Plate Included B E F C R B A Dimensions for Valox® Adapter Plates UNIT 60 Amp inch mm 100 Amp inch mm A B C D E F R 2.78 70 3.86 98 4.50 114 3.88 98.5 .40 10 .20 5 1.28 32.5 3.23 82 4.88 124 5.50 140 4.60 117 .40 10 .22 5.5 1.50 38 C D E F G 4.53 115.0 3.90 99.0 2.35 60.0 2.35 60.0 0.25 6.5 6.92 176.0 5.20 132.0 4.65 118.0 2.99 76.0 2.99 76.0 0.31 8.0 7.39 188.0 6.30 160.0 5.71 145.0 3.99 101.0 3.33 84.5 0.33 8.5 D D E Dimensions for Valox® Back Boxes G B UNIT A B 20 Amp & 30 Amp - 1" Hub inch 6.69 5.91 mm 170.0 150.0 60 Amp - 11/2" Hub A F C inch 7.68 mm 195.0 100 Amp - 2" Hub inch 8.23 mm 209.0 Pin & Sleeve Devices C Valox® is a registered trademark of GE. To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 20 Pin & Sleeve Accessories Protective Closure Caps for Plugs and Inlets APPLICATION WATERTIGHT APPLICATION NORTH AMERICAN CATALOG NO. INTERNATIONAL 20 Amp, 3-Wire 20 Amp, 4-Wire 20 Amp, 5-Wire 30 Amp, 3-,4-Wire 30 Amp, 5-Wire All 60 Amp All 100 Amp PC320 PC420 PC520 PC3430 PC530 PC60 PC100 SPLASHPROOF CATALOG NO. 16 Amp, 3-Wire 16 Amp, 4-Wire 16 Amp, 5-Wire 32 Amp,3-,4-Wire 32 Amp, 5-Wire – – SPC320 SPC420 SPC520 SPC3430 SPC530 – – PC3430 SPC530 Lockout /Tagout for Pin and Sleeve Devices APPLICATION CATALOG NUMBER WATERTIGHT & SPLASHPROOF Can be used for any IEC 309-1 and 309-2 pin and sleeve plugs or inlets PLG1 Pin & Sleeve Devices PLG1 Liquid-Tight Adapters APPLICATION 20 Amp, 3-4 Wire 20 Amp, 5 Wire 30 Amp, 3-4 Wire 30 Amp, 5 Wire 30 Amp, 5 Wire 60 Amp, All 100 Amp, All LIQUID-TIGHT CONDUIT SIZE CATALOG NUMBER 1/2” NPT NPT 3/4” NPT 3/4” NPT 1” NPT 11/4” NPT 11/4” NPT SAA12 SAB12 SAB34 SAC34 SAC100 SAC125 SAD125 1/2” SAD125 Replacement Watertight Closure Cover Kit for Connectors and Receptacles APPLICATION CATALOG NUMBER 20 Amp, 3-Wire 20 Amp, 4-Wire 20 Amp, 5-Wire 30 Amp, 3-, 4-Wire 30 Amp, 5-Wire All 60 Amp All 100 Amp CA320 CA420 CA520 CA343 CA530 CA060 CA100 CA520 CA100 Replacement Watertight Locking Ring for Plugs and Inlets APPLICATION 20 Amp, 3-Wire 20 Amp, 4-Wire 20 Amp, 5-Wire 30 Amp, 3-, 4-Wire 30 Amp, 5-Wire All 60 Amp All 100 Amp 21 CATALOG NUMBER RA320 RA420 RA520 RA343 RA530 RA060 RA100 To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com Technical Information North American Making the Right Connection is as Easy as Matching Colors and Telling Time! 3-pole, 4-wire 3Ø380 VAC, 50Hz 3Ø440 VAC, 60Hz 3Ø/250 VAC 3-pole, 4-wire 3-pole, 4-wire 3ØY120/208 VAC 4-pole, 5-wire 110 VAC 2-pole, 3-wire 125 VAC 480 VAC 2-pole, 3-wire 2-pole, 3-wire 277 VAC 3Ø480 VAC 2-pole, 3-wire 3-pole, 4-wire 3ØY277/480 VAC 3ØY347/600 VAC 4-pole, 5-wire 4-pole, 5-wire 3Ø/600 VAC 380-415 VAC 3-pole, 4-wire 3-pole, 4-wire 240 VAC 200/346-240/415 VAC 2-pole, 3-wire 4-pole, 5-wire 250 VAC 2-pole, 3-wire Rated Voltage Color 110V-130V 125V-250V 200V-250V 277V, 380V, 440V 346V-480V 500V and above Catalog Numbering System Leviton’s catalog numbering system is easy to use. Each letter or number provides a description of the product. Simply follow the six-part code below, made up of letters and numbers. Each catalog number contains the number of conductors, amperage rating, device type, clock position of the ground sleeve, and environmental rating. For example, the catalog number below refers to a 3-wire, 20 amp receptacle with a grounding sleeve located at the 6 o’clock position and an environmental classification of watertight. 3 PREFIX SP SP = Splashproof 1ST DIGIT 20 2ND–4TH DIGIT DS = Disconnect Switch 6 GROUNDING Clock position of W = Watertight female grounding contact Not Used for Disconnects Not Used for Disconnects 16 = 16 Amp P = Plug 4 = 4 wire 20 = 20 Amp C = Connector 5 = 5 wire 30 = 30 Amp R = Receptacle Not Used for Disconnects 32 = 32 Amp B = Inlet 60 = 60 Amp MI = Mechanical Interlock 100 = 100 Amp 125 = 125 Amp W LETTER 3 = 3 wire 63 = 63 Amp DS R SUFFIX Technical Information for Pin & Sleeve Devices Leviton’s pin and sleeve devices are easy to use. Matching amperage and voltage requirements is literally as easy as matching colors and telling time. The amperage rating is related to the size of the device; devices of the same amperage are the same size. The voltage rating is related to the location of the ground sleeve on the female device and the number of conductors. This location is based on a clock face with the key-way at the 6 o’clock position. The ground sleeve is positioned at a specific hour location, depending on the device's voltage rating. The clock position for plugs and inlets is a mirror image of the position for matching connectors and receptacles. For quick visual identification, voltage ratings are also color-coded and the housings of interconnecting units are always the same color. All 125VAC devices are yellow; 250VAC are blue, etc. Matching up interconnecting devices is as easy as matching colors. Green Dot • Represents the Ground Sleeve of Female Devices (Connectors & Receptacles) 125/250 VAC MF = Mechanical Interlock Fused AX = Disconnect Switch Non-Fused FAX = Disconnect Switch Fused To learn more about Leviton devices or for answers to technical questions call our Techline at 1-800-824-3005 or visit us at: www.leviton.com 22 Leviton Manufacturing Co., Inc. 59-25 Little Neck Parkway, Little Neck, NY 11362-2591 Telephone: 1-800-323-8920 • FAX: 1-800-832-9538 Tech Line (8:30AM-6:00PM E.S.T. Monday-Friday): 1-800-824-3005 Leviton Manufacturing of Canada, Ltd. 165 Hymus Boulevard, Pointe Claire, Quebec H9R 1E9 Telephone: 1-800-469-7890 • FAX: 1-800-563-1853 Leviton S.A. de C.V. General Arista 54-A Col. Argentina, Mexico D.F., C.P. 11270 Telephone: 011-525-386-1131, 011-525-386-2052 • FAX: 011-525-386-1797 Visit us on the web at: www.leviton.com © Copyright 2002 Leviton Manufacturing Co., Inc. All rights reserved. sa
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