Chapter 1 Introduction to Fluid Power The Fluid Power Field 1 Objectives Define the terms fluid power, hydraulic system, and pneumatic system system. Explain the extent of fluid power use in current society and provide several specific examples. List the advantages and disadvantages of fluid power systems. Discuss scientific discoveries and applications important to the historical development of the fluid power industry. © Goodheart-Willcox Co., Inc. 3 Permission granted to reproduce for educational use only. Definition of Fluid Power A fluid power system consists of a prime mover turning a pump to pressurize a fluid, which is transmitted through lines to an actuator that performs work. © Goodheart-Willcox Co., Inc. 4 Permission granted to reproduce for educational use only. 2 Definition of Fluid Power Fluid power systems are generally grouped under two broad classifications: – Hydraulics – Pneumatics Hydraulic systems generally use oil as the system fluid fluid, while pneumatic systems use air. © Goodheart-Willcox Co., Inc. 5 Permission granted to reproduce for educational use only. Fluid Power Systems Comparisons of hydraulic and pneumatic systems may be done by analyzing: – – – – – Operating pressure Accuracy of actuator movement Actuator speed Component weight System cost © Goodheart-Willcox Co., Inc. 6 Permission granted to reproduce for educational use only. 3 Fluid Power Systems Hydraulic systems are accurate, operate at high pressures, are slow, and have strong components. (Brand X) © Goodheart-Willcox Co., Inc. 7 Permission granted to reproduce for educational use only. Fluid Power Systems Compared to hydraulic systems, pneumatic systems: – Are less accurate – Are faster – Have components that are lighter in weight © Goodheart-Willcox Co., Inc. 8 Permission granted to reproduce for educational use only. 4 Fluid Power Systems Advantages of both hydraulic and pneumatic systems include easy control of: – – – – Force Torque Speed Direction of actuators © Goodheart-Willcox Co., Inc. 9 Permission granted to reproduce for educational use only. History of Fluid Power The natural movement of air and water was used in the earliest applications of fluid power. Some industries still use this natural movement. Glowimages © Goodheart-Willcox Co., Inc. 10 Permission granted to reproduce for educational use only. 5 History of Fluid Power Wind and watermills were used as prime movers to provide power until well into the Industrial Revolution, which occurred in the eighteenth and nineteenth centuries. © Goodheart-Willcox Co., Inc. 11 Permission granted to reproduce for educational use only. History of Fluid Power Early wind and watermills had very low power outputs. The output was usually in the 3 to 5 horsepower range, with an output of 15 horsepower considered high. Historians feel that many early machines/devices were developed and operated using empirical knowledge, rather than scientific theory. © Goodheart-Willcox Co., Inc. 12 Permission granted to reproduce for educational use only. 6 History of Fluid Power Archimedes is credited with the discovery in the third century BC of the principle of buoyancy. This is one of the earliest recorded scientific theories. Scientists such as Pascal, Boyle, Charles, Reynolds and others provided information Reynolds, that served as a theoretical base for the use of fluids in scientific and industrial applications. © Goodheart-Willcox Co., Inc. 13 Permission granted to reproduce for educational use only. History of Fluid Power James Watt perfected the steam engine, which influenced many aspects of the Industrial Revolution including fluid ppower components p and systems. Comstock © Goodheart-Willcox Co., Inc. 14 Permission granted to reproduce for educational use only. 7 History of Fluid Power Accurate machining and the development of effective sealing devices had a positive effect on the early development of hydraulic presses. Photo courtesy of Apple Rubber Products, Inc. © Goodheart-Willcox Co., Inc. 15 Permission granted to reproduce for educational use only. History of Fluid Power Compact, self-contained power units, which contained the prime mover, pump, and reservoir, were developed in the early 1900s. These units had considerable influence on the development of fluid power as we know it today. today © Goodheart-Willcox Co., Inc. 16 Permission granted to reproduce for educational use only. 8 History of Fluid Power Self-contained power units Continental Hydraulics © Goodheart-Willcox Co., Inc. 17 Permission granted to reproduce for educational use only. Fluid Power Today Fluid power systems are used extensively throughout business and industryy today. y Glowimages © Goodheart-Willcox Co., Inc. 18 Permission granted to reproduce for educational use only. 9 Fluid Power Today Few products are not influenced in some way by fluid power systems. © Goodheart-Willcox Co., Inc. 19 Permission granted to reproduce for educational use only. Fluid Power Today Fluid power in various forms is widely used in everyday life life. PhotoDisc © Goodheart-Willcox Co., Inc. 20 Permission granted to reproduce for educational use only. 10 Review Question The physical components in a fluid power system t are usedd to t _____, _____, andd _____ power to produce the desired results in an application. generate; transmit; control © Goodheart-Willcox Co., Inc. 21 Permission granted to reproduce for educational use only. Review Question Name six industries in which fluid power applications li ti contribute t ib t to t daily d il operations ti andd long-term business success. Manufacturing, transportation, mining, agriculture, construction, and recreation. (other answers are possible) © Goodheart-Willcox Co., Inc. 22 Permission granted to reproduce for educational use only. 11 Review Question The pneumatic fluid power system is generally considered id d to t be b the th mostt expensive i to t operate t because of the cost of _____, _____, and _____ the air. compressing; conditioning; distributing © Goodheart-Willcox Co., Inc. 23 Permission granted to reproduce for educational use only. Review Question It is generally believed by historians that much off the th early l development d l t off fluid fl id power was based on _____, rather than on an understanding of scientific principles. practical experimentation experimentation, or tinkering © Goodheart-Willcox Co., Inc. 24 Permission granted to reproduce for educational use only. 12 Glossary Actuator – A component used to convert the energy in hydraulic fluid or compressed air into mechanical linear or rotary motion. Archimedes – The individual credited with the discovery y of the principle of buoyancy. The discovery was made in the third century BC. © Goodheart-Willcox Co., Inc. 25 Permission granted to reproduce for educational use only. Glossary Boyle, Robert – A scientist of the 17th century identified as one of the first to study the characteristics of gases. Charles, Jacques – A French scientist of the late 18th and early 19th centuries who is credited with developing p ga scientific law relating to the effect of temperature on the volume of a gas. © Goodheart-Willcox Co., Inc. 26 Permission granted to reproduce for educational use only. 13 Glossary Fluid power – Th The transferring, t f i controlling, t lli andd converting ti off energy using hydraulic and pneumatic systems. Hydraulics – The study and technical application of liquids in motion, especially oils and other blended liquids used in industrial systems systems. © Goodheart-Willcox Co., Inc. 27 Permission granted to reproduce for educational use only. Glossary Pascal, Blaise – A scientist of the early 17th century who is credited with producing proof of many basic fluid principles. Pneumatics – The study and technical application of air or other gas in motion. g © Goodheart-Willcox Co., Inc. 28 Permission granted to reproduce for educational use only. 14 Glossary Pump – A hydraulic component turned by the prime mover that produces fluid flow, which transmits energy through the system. © Goodheart-Willcox Co., Inc. 29 Permission granted to reproduce for educational use only. Glossary Reynolds, Osborne – A scientist of the late 1800s who did extensive development work in the fluid mechanics area. Reynolds is credited with identification of the principles of laminar and turbulent flow. © Goodheart-Willcox Co., Inc. 30 Permission granted to reproduce for educational use only. 15 Glossary Watt, James – An inventor of the late 18th century who extensively contributed to growth during the Industrial Revolution. Watt is typically identified as the inventor of the first practical steam engine. © Goodheart-Willcox Co., Inc. 31 Permission granted to reproduce for educational use only. 16
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