On the model tests Kul-24.3200 Introduction of Marine Hydrodynamics Lecturer: Satu Hänninen, VTT, [email protected] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 1 Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 2 Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 3 Towing tank in Otaniemi Basic information • Length 130 m • Width 11 m • Depth 5.5 m • Max. forward speed 6.0 m/s • Plunger-type wave maker • max. wave height ~0.32 m (regular) • max. Hs~0.21 m (irregular) • PMM mechanism for captive manoeuvring model tests Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 4 Towing tank in Otaniemi Typical measurements • Resistance & propulsion in calm water & waves. • 3-D wake measurements, flow visualization. • Wave induced motions & forces on ships and floating structures. • Hydrodynamic forces on submerged bodies. • PMM tests for floating and submerged bodies etc. [pics removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 5 Towing tank in Otaniemi [pics of the towing carriage removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 6 Towing tank in Otaniemi Practical example Videos of propulsion tests • A general view • Results on the wave generation Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 7 Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 8 idy k ur p ot n Propeller: open water tests VA Aim • To study the performance of a propeller in open water What is obtained? • Open water curves (thrust and torque coefficients and efficiency as a function of advance number Relation to propulsion tests • Needed e.g. when defining the wake factor Aalto University 16/11/2015 Introduction of Marine Hydrodynamics Aalto University 9 Q nam T e om tri idy k ur p ot n Propeller: open water tests VA Principles on studying the open water characteristics of a propeller in model scale • In open water tests, the geometry of the model propeller is the same as that of the propeller in full scale. • Propeller pitch and the advance number determine the angles of flow at each blade section ( , i, g, e) • If angle of attack e does not exceed the critical stall value, the forces and moments have the same relation both in model- and in full-scale Aalto University 16/11/2015 Introduction of Marine Hydrodynamics Aalto University 10 Q nam T e om tri idy k ur p ot Q n Propeller: open water tests VA Effect of scale on the viscous flow? • Reynolds number is different between model and full scale. • The frictional resistance coefficient of the propeller depends on the Reynolds number. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 11 nam T e om tri idy k ur p ot n Propeller: open water tests VA How to conduct open water tests? • Tests are conducted in still water • Propeller dynamometer rotates the model and measures thrust and torque • Rotation speed is set at high value and kept constant • Flow velocity VA (speed of the towing carriage) is set according to the desired advance number: = = e tri om / m y na d i r ku p ot T n Aalto University 16/11/2015 VA Q Introduction of Marine Hydrodynamics Aalto University 12 Q nam T e om tri idy k ur p ot Q n Propeller: open water tests VA Results • Advance number • = / = • Thrust coefficient • = • Torque coefficient • = • Efficiency • = Aalto University 16/11/2015 0.8 B4.70.P/D=1 KQ 0.7 0.6 KT 0.5 KQ KT 0.4 0.3 0.2 0.1 0 0 0.2 0.4 Introduction of Marine Hydrodynamics 0.6 0.8 1 J 1.2 Aalto University 13 nam T e om tri idy k ur p ot n Propeller: open water tests VA Before model tests, define • Rotation speed (constant) • Propagation speed for each advance number to be tested. Measurement gives the time histories of • Propagation speed VA [m/s] • Propeller: rotation speed n [1/s], thrust T [kg] and torque Q [kgm] Analysis of the results • Calculate the average of each measured quantity. (VA, n, T, Q) • Define the open water curves. (See previous page.) • ITTC-57: no corrections due to the scale. ITTC-78: corrections due to the scale. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics Aalto University 14 Q nam T e om tri idy k ur p ot Q n How to select the rotational speed n? VA Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 15 nam T e om tri Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 16 Hull: resistance tests Aim To study the performance of the bare ship hull in ideal conditions What is obtained? • As a function of speed • Resistance and effective power • Running position • Observations / recorded • Wave pattern • Streamlines, flow separation (requires e.g. strings and underwater camera) Relation to propulsion tests • Resistance of the model is needed when defining the thrust deduction factor. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 17 Hull: resistance tests Principle: Model tests of surface vessels are conducted according to Froude’s scaling law. • Froude number Fn: = = = • The wave pattern caused by the gravity force and the convective accelerations are similar between model and full scale. • Reynolds number is much smaller in model scale and viscous effects are overestimated in model scale. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 18 Hull: resistance tests How to take into account the too small Reynolds number? Model hull • The flow is made turbulent using studs, copper strings, or sand roughning at the bow. (In full scale, the flow is nearly always turbulent due to large Reynolds number.) Analysis • Applied Froude scaling procedure (ITTC-57) • So called form factor method (ITTC-78) Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 19 Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 20 Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 21 Hull: Resistance tests Measurement setup • The guides keep the direction of the ship xed. No yaw or sway. • The force gauge • tows the model ship. • measures the resistance of the model. • There is a rope between the force gauge and the model ship to allow the pitching of the model ship. • A counter weight pulls the ship model backwards in order to prevent surge. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 22 Hull: Resistance tests Before the model tests • Define speeds of the model according to Froude’s scaling law: = = = Measurement gives the time histories of • Speed of the model [m/s] • Towing force [kg] • Sinkage at the bow and at the stern Analysis • Calculate the average of each measured quantity. • Extrapolation of the resistance to full scale. ITTC-57 (or ITTC-78) • Effective power as a function of ship speed • Trim and sinkage as a function of ship speed Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 23 Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 24 Self-propulsion tests Aim • Determine the performance of the ship hull and propeller taken together. What is obtained? • At a given speed • Delivered power • Revolution rate of the ship propeller • Analysis with the data of resistance and open water tests • Wake and thrust deduction factors • Hull efficiency and relative rotative efficiency [pic removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 25 Self-propulsion tests Components of the model Propeller dynamometer Hull Rudder Propeller Aalto University 16/11/2015 Propulsion Motor Resistance dynamometer Introduction of Marine Hydrodynamics Ballast Weights 26 Self-propulsion tests Principle: Model tests of surface vessels are conducted according to Froude’s scaling law. • Froude number Fn: = = = • The wave pattern caused by the gravity force and the convective accelerations are similar between model and full scale. • Reynolds number is much smaller in model scale and viscous effects are overestimated in model scale. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 27 Self-propulsion tests How to take into account too small Reynolds number? 1/3 Ship model Turbulence stimulators • Bow of the ship • Rudder (close to the leading edge.) • (Thrusters) [pics removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 28 Self-propulsion tests How to take into account too small Reynolds number? 2/3 The way of conducting the self-propulsion tests • The frictional resistance coefficient is too large in model scale. • This would cause propeller overloading in a fully self propulsion condition. • The model is towed by a small force which compensate the difference between the model and full scale frictional resistance coefficients. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 29 Self-propulsion tests How to take into account too small Reynolds number? 3/3 Analysis of the results • Extrapolation of the results to full scale according to • ITTC-57 • (or ITTC-78). Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 30 Self-propulsion test Measurement setup: What is similar to the resistance test? • The guides keep the direction of the ship xed. No yaw or sway. • The force gauge tows the model ship. The force gauge measures the resistance of the ship model. • There is a rope between the force gauge and the model ship to allow the pitching of the model ship. • A counter weight pulls the ship model backwards in order to prevent surge. Longitudinal cut of the hull and of its structures Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 31 Self-propulsion test Measurement setup: What is different to the resistance test? • There is an acting propeller, which thrusts the model ship forwards. • The force gauge measures the force Fm that pulls the ship model forwards. • The magnitude of Fm equals the difference between the thrust and the resistance of the model hull with an acting propeller. Longitudinal cut of the hull and of its structures Aalto University 16/11/2015 Introduction of Marine Hydrodynamics propeller 32 Self-propulsion test Towing force FM at each speed • Compensates the difference between the frictional resistance coefficient in model and full scale. • You can adjust FM by changing the loading of the propeller (rotational speed n). • In practice, it would be very difficult to obtain FM = RTM(VM). • Instead, you need to measure the results both with FM > RTM(VM) and with Fm < RTM(VM). Then, the values, which corresponds the situation Fm = RTM(VM), can be solved by interpolation. • An estimate for the range of the towing force: ± 10% … ± 15% of the resistance of the model. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 33 Self-propulsion test Measured results at the velocity VM • You have calculated RTM(VM) before the model tests. • In the model tests, you have measured results for (at least) one Fm when Fm > RTM(VM) and for (at least) one Fm when Fm < RTM(VM). • By interpolation, you find rotational speed n, thrust T and torque Q which corresponds RTM(VM). Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 34 Self-propulsion test Before the model tests, select • Define speeds of the model according to Froude’s scaling law • Define the magnitude of the force that compensate too large frictional resistance coefficient. Calculate also the magnitude of the two target towing forces (one is larger and one smaller than the compensating force) for each velocity. • Optional but recommended: have an idea for the first rotation speed of the propeller to be tested at each speed of the model Measurement gives the time histories of • Speed of the model [m/s] • Towing force [kg] • Sinkage at the bow and at the stern • Propeller: rotation speed n [1/s], thrust T [kg] and torque Q [kgm] After each test run • Calculate the average of each measured quantity. • Check whether the towing force is roughly within the target range. • Select next revolution rate for the same speed or start measurements with the next speed. Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 35 Self-propulsion test Analysis (ITTC-57 or -78) • Extrapolation of the delivered power and speed of rotation • Analysis with the data of resistance and open water tests • Wake and thrust deduction factors • Hull efficiency and relative rotative efficiency Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 36 ITTC-57 (or -78) Resistance test Aalto University 16/11/2015 Self-propulsion test Introduction of Marine Hydrodynamics 37 Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 38 Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 39 Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 40 Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 41 Build-up of the model 1/3 Model hull • References: stations, waterlines, model number • Turbulence stimulators [pics removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 42 Build-up of the model 2/3 Preparing the propulsion system • Shaft lines • Propeller hubs • Pods [pics removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 43 Build-up of the model 3/3 Assembling the model [pics removed] Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 44 Calibrations 1/2 Propeller dynamometer Thrust Aalto University 16/11/2015 Torque Introduction of Marine Hydrodynamics Resistance dynamometer 45 Calibrations 2/2 Measurements • Measure the response for several loads • Calculate the average for each response Defining the calibration coefficient • Plot the load as a function of response • Fit a linear polynom • Calibration coefficient Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 46 Outline: On the model tests • Towing tank in Otaniemi • Open water tests (propeller) • Resistance tests (bare ship hull) • Self-propulsion tests (hull and propeller) • Preparations of the model and measurement setup • Some hints Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 47 Running position Waterline at zero speed Waterline with velocity Heave at stern Sinkage (a vertical distance) Heave at bow Pitch (an angle) Note: in your model tests, the heave is not necessarily measured exactly at fore perpendicular (FP) and at aft perpendicular (AP). Measure the locations of the potentiometers! Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 48 Self-propulsion tests: First estimate on the revolution rate 1/2 Starting point: You have the results from open water and resistance tests. You have a rough idea on the magnitude of the thrust deduction (t) and wake (w) factors. Step 1: define the magnitude of the needed thrust • Resistance tests (no effect of the propeller) resistance of the model RM • Calculate the force RTM which compensates the too large frictional resistance coefficient • Needed thrust T: RM = (1-t)T+ RTM Aalto University 16/11/2015 = Introduction of Marine Hydrodynamics 49 Self-propulsion tests: First estimate on the revolution rate 2/2 Step 2: Estimate the revolution rate • Open water tests gives KT as a function of J. • At a given speed of the ship V, calculate n as a function of J. = = • Calculate the corresponding values of thrust Aalto University 16/11/2015 Introduction of Marine Hydrodynamics 50
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