International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882 Volume 4, Issue 3, March 2015 FLEXURAL BEHAVIOUR OF TRAPEZOIDAL CORRUGATION BEAM BY VARYING ASPECT RATIO R.S.Priyanga1, J.Mathivathani2, and A.Venkatesan3 UG student, Department of civil engineering, Panimalar engineering college 4 Asst.Professor, Department of civil engineering, Panimalar engineering college, Chennai, Tamilnadu, India. 1, 2,3 ABSTRACT The use of cold formed steel structures is increasing throughout the world as they are efficient in terms of stiffness and strength. The use of thinner sections and high strength steel leads to design problems for structural engineers who may not normally encountered in routine structural steel design. Structural instability of the section is more likely to occur. To improve their strength and to eliminate local buckling of web elements, trapezoidal corrugated web is used. Totally 10 Specimens were investigated out of which, four specimen by varying aspect ratio from 0.5 to 2. And remaining specimens were investigated by varying the corrugation angle from 0° to 90°.with an increment of 15°. Keeping all other parameters constant. Using a finite element package ANSYS all the Specimens were modeled and analyzed. Non linear analysis was carried out. From the analysis critical load was calculated by using the Load Vs Deflection curve. By using the “Australian / New Zealand standard AU/NZS 4600:2005” and “North American Specification Standards for Cold formed steel Design AISI S100:2007 the theoretical calculation of load was carried out. The results from numerical, theoretical investigation were compared and presented. States and U.K. However, such steel members were not widely used in buildings until 1940. In the recent years, it has been recognized that cold-formed steel sections can be used effectively as primary framing components. In what concerns cold-formed steel sections, after their primarily applications as purling or side rails, the second major one in construction is in the building envelope. Options for steel cladding panels range from inexpensive profiled sheeting. 2. OBJECTIVE Specific objectives of this research are as follows: To investigate the behavior of cold formed corrugated I beam with varying the aspect ratio (a/b) and angle of trapezoidal corrugation. To obtain experimental data of section and member capacities of the trapezoidal corrugated I section subjected to two point load. To determine the maximum load carrying capacity of the specimens by using North American Specification standards, And Australian / New Zealand standard 4600:2005To analyze the results of the experimental test in comparison with theoretical calculation and with numerical analysis using ANSYS. To study the possible modes of failure of the members under static loading. 3. NEED FOR STUDY KEYWORDS: ANSYS, AU/NZS, trapezoidal corrugated web, critical load. 1. INDRODUCTION Cold-formed steel products are found in all aspects of modern life; in the home, the shop, the factory, the office, the car, the petrol station, the restaurant, and indeed in almost any imaginable location. The uses of these products are many and varied, ranging from “tin” cans to structural piling, from keyboard switches to mainframe building members. Nowadays, a multiplicity of widely different products, with a tremendous diversity of shapes, sizes, and applications are produces in steel using the cold forming process. The use of cold-formed steel members in building construction began in about the 1850s in both the United Corrugated web beams are built up one with a thin walled corrugated web and two flanges connected by welding. A thin web may be sufficient to take care of shear stresses developed due to external loads, but sometimes thin web shows instability and hence stiffeners are necessary to account for such type of stability problems. Instead of using stiffeners, corrugation in the web portion is created. This situation leads to the corrugation in web. The corrugated web due to its profile shows more stiffness than flat web. Beams with corrugated webs have been used in buildings and have been proven to be economical. The use of corrugated webs allows for the use of thin plates without the need for stiffeners. The use of corrugated webs is a potential method to achieve adequate out-of-plane stiffness and shear buckling resistance without using www.ijsret.org 170 International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882 Volume 4, Issue 3, March 2015 stiffeners. Thus it considerably reduces the cost of the beam fabrication and improves its fatigue life. It could eliminate the usage of larger thickness and stiffeners that contributed to the reduction in beam weight and cost. The use of corrugated webs will increase the lateral stiffness of the beam Nodes or Nodal points. This method of analysis has an advantage of that it can take care of any boundary and loading conditions. 4. PROPOSED WARPING CONSTANT The warping constant can be determined by considering the section to be composed of a series of interconnected plate elements with lipped section shown in Fig. No. (3.1) and shear flow of the corrugated web also shown in Fig.No.3.2.before study by “Lateral torsional buckling of I- girder with corrugated webs under uniform bending” by “ Jiho Moon, Jong-Won yib, Byung H.Choic, Hak-Eun Lee” proposed the warping constant for without lip. In this study, the proposed warping constant for trapezoidal corrugation in web by lipped I-beam was evaluated. Using the proposed methods, the lateral-torsional buckling strength of lipped I-beam with trapezoidal corrugation webs can be calculated easily. Wn1= (bf/2-2d)*bl +(bf*hw/4) Wn3 = d*hw/2 Wn5 = -wn2 Wn7 = -wn1 Wn2 = bf*hw/4 Wn9 = wn2 Wn10 = wn1 Wn4 = -wn3 Wn6 = -wn4 Wn8 = -wn2 A.Global buckling B.Flexural buckling mode Average Corrugation Depth davg davg = ((2a+b) / 2(a+b))*dmax Determination of Warping Constant for (CFS) Trapezoidal Corrugation lipped I beam varying depth of web. Cw,co = 1/3∑ (W2ni + Wnj*Wni + W2nj)tijLij mm6 valuation of Normalized Unit Warping for an Element 5. NUMERICAL ANALYSIS The finite element method is a numerical analysis technique for obtaining approximate solutions to wide variety of Engineering problems. Most of the engineering problems today make it necessary to obtain approximate numerical solutions to problems rather than exact closed form solutions. The basic concept behind the finite element analysis is that structure is divided into a finite number of elements having finite dimensions and reducing the structure having infinite degrees of freedom to finite degrees of freedom. The original body of structure is then considered as an assemblage of these elements connected at a finite number of joints called www.ijsret.org Deformation of specimen TCIAE 1 171 International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882 Volume 4, Issue 3, March 2015 COMPARISON OF LOADS Aspect ratio Load carrying capacity (kN) TCWAR 1 0.5 43.72 TCWA 4 1.0 TCWAR 2 1.5 TCWAR 3 2.0 Specimen ID TCIAE 1 - Load Vs Deflection curve 6. FINITE ELEMENT ANALYSIS RESULTS Specimen Name. Corrugati on angle Failure Load (kN) Failure Mode TCIAE - 1 15° 32.69 Lateral buckling TCIAE - 2 30° 33.75 TCIAE - 3 45° 35.19 TCIAE - 4 60° 33.58 44.89 44.68 44.60 COMPARISON OF AISI S-100-2007 RESULTS Lateral buckling, crushing of compressio nLateral flange torsional buckling Lateral torsional buckling Corrugation angle Load carrying capacity (kN) TCWA 1 0° 40.38 TCWA 2 15° 44.54 TCWA 3 30° 44.71 TCWA 4 45° 44.89 TCWA 5 60° 45.06 TCWA 6 75o 45.17 TCWA 7 90o 45.21 Specimen ID 7. COMPARISON OF FEA RESULTS RESULTS AND DISCUSSIONS The load carrying capacities of specimens, estimated by using North American Specification Standards, theoretical analysis is compared with the Numerical Analysis & experimental failure load. Discussions were carried out with respect to the load carrying capacities and the failure mode occurred. From the analysis critical load was calculated by using the Load Vs Deflection curve. By using the “Australian / New Zealand standard AU/NZS 4600:2005” and “North American Specification Standards for Cold formed steel Design AISI S100:2007 the theoretical calculation of load was carried out. The results from numerical, theoretical investigation were compared. www.ijsret.org 172 International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882 Volume 4, Issue 3, March 2015 Theoretical Load Carrying Capacity as Per AISI S100: 2007 Load Corrugation carrying Specimen ID angle capacity (kN) TCWA 1 0° 40.38 TCWA 2 15° 44.54 TCWA 3 30° 44.71 TCWA 4 45° 44.89 TCWA 5 60° 45.06 TCWA 6 75o 45.17 TCWA 7 90o 45.21 Comparison of Theoretical Investigation Theoretical Load Carrying Capacity as per Australian / New Zealand standard 4600:2005 Load carrying capacity Specimen ID Corrugation angle (kN) Comparison of Theoretical Investigation TCWA 1 0° TCWA 2 15° 43.20 TCWA 3 30° 43.29 TCWA 4 45° 43.45 TCWA 5 60° 43.61 TCWA 6 75° 43.72 TCWA 7 90° 43.76 41.25 Theoretical Load Carrying Capacity as per Australian / New Zealand standard 4600:2005 Specimen ID Aspect ratio TCWAR 1 0.5 TCWA 4 1.0 TCWAR 2 1.5 TCWAR 3 2.0 Load carrying capacity (kN) 43.04 43.45 43.89 43.84 Comparison of Theoretical Investigation www.ijsret.org 173 International Journal of Scientific Research Engineering & Technology (IJSRET), ISSN 2278 – 0882 Volume 4, Issue 3, March 2015 8. DISCUSSIONS `From the above table of the theoretical results when the angle of corrugation increases the load carrying capacity of the specimen increases..In table 2, from the numerical results it is observed that the angle of corrugation increases the load carrying capacity increases. But in Numerical & theoretical analysis the load carrying capacity is maximum when the corrugation angle is 45°.The ratio between the theoretical load to the numerical load PT/PN Mean Value = 1.03 Standard Deviation = 0.005.From which it is observed that theoretical and Numerical results are in good agreement. Similarly the ratio between the numerical load to the theoretical load PN/PT .Mean Value = 1.07.Standard Deviation = 0.033.All the specimens fails due to lateral torsional buckling. Failure in the web is eliminated due to provision of corrugation in web. Bearing failure is eliminated due to the provision of stiffeners at the loading points and supports. 9. CONCLUSION The designed beam were analyzed using ansys software and the results were holds good with theoretical investigation and the behavior are same when compared with numerical analysis. In the theoretical investigation as corrugation angle increases, the load carrying capacity increase. In the numerical analysis also as corrugation angle increases, the load carrying capacity increases. From the numerical and theoretical analysis the load carrying capacity is maximum in 45̊ .All the specimen fails due to lateral torisional buckling REFERENCES 1. Johnson R.P., J. Cafolla, “Local flange buckling in plate girders withcorrugated webs”, in: Proceedings of the Institution of Civil Engineers, Structures and Buildings, vol. 122, No. 2, 1997, pp. 148–156. 2. Johnson R.P., J. Cafolla, “Corrugated webs in plate girders for bridges”, Proceedings of the Institution of Civil Engineers, Structures and Buildings, vol. 122, No. 2, 1997, pp. 157–164. 3. Moon J, Yi J, Choi BH, Lee HE. “Lateral_torsional buckling of I-girder with corrugated webs under uniform bending”. Thin Walled Struct 2008 4. Schafer, B.W., Peköz, T. (1999). “Laterally Braced Cold-Formed Steel Flexural Members with Edge Stiffened Flanges.” Journal of Structural Engineering. 125(2). 5. Samanta A, Mukhopadhyay M. “Finite element static and dynamic analyses of folded plates”. Eng Struct 1999;21:227-87. 6. Sayed-Ahmed E. Y. PhD, MSc, MCSCE, MIABSE. “Lateral torsion-flexure buckling of corrugated web steel girders”. Proceedings of the Institution of Civil Engineers Structures & Buildings 158 February 2005 Issue SB1 Pages 53–69 Paper 13351. www.ijsret.org 174
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