The Elution of Vancomycin and Tobramycin from Calcium Sulfate/ Calcium Phosphate Composite Pellets +1MacDougall J; 1Blum B; 1Burgess A; 1Morris L +1Wright Medical Technology, Memphis, TN Senior author [email protected] Calcium sulfate and calcium phosphate have long been recognized as safe and effective bone graft materials, and several publications have suggested the potential for local antibiotic delivery due to their resorbable nature [1, 2, 3, 4]. Calcium sulfate exhibits in vivo resorption rates around six to eight weeks while some calcium phosphate materials have been known to resorb over many months to years. In an effort to better match the rate at which bone growth occurs, a calcium sulfate and calcium phosphate composite bone graft substitute that cures in situ and resorbs in vivo over three to six months has been developed (PRODENSE® Injectable Graft, Wright Medical). The composite material has demonstrated the ability to regenerate stronger and denser bone at a rate faster than autograft or calcium sulfate in the canine proximal humerus model[5]. Due to these resorption and bone healing qualities, interest in its use to locally deliver antibiotics has developed. Compared to systemic administration of antibiotics, local delivery allows for high levels of antibiotic at the affected site while serum levels remain low. In an effort to better understand the release of antibiotics from the calcium sulfate/calcium phosphate (CS/CP) composite graft, the elution and dissolution profiles of tobramycin and vancomycin were examined. (paired t-test, p ≤ 0.05). The vancomycin loaded pellets exhibited a statistically significant difference in mass remaining on all four days in comparison to the plain pellets. When comparing the vancomycin loaded and tobramycin loaded CS/CP pellets, there was no statistically significant difference between the groups after Day 1 (paired t-test, p ≥ 0.05). 10000 Average Antibiotic Concentration (ug/ml/g) Introduction 1000 100 CS/CP Pellets w ith 4% Vancomycin 10 CS/CP Pellets w ith 4% Tobramycin Sulfate 1 0 1 2 3 5 7 10 Days Materials and Methods Elution Testing To examine the elution characteristics of the tobramycin and vancomycin from the CS/CP, eight pellets were added to a bottle containing 20ml of phosphate buffered saline (PBS) and kept in a 37°C water bath (n=3 bottles for each antibiotic). Aliquots of eluant, 2mL, were drawn at days 1, 2, 3, 5, 7, and 10 and measured for antibiotic concentration using a fluorescence polarization immunoassay (FPIA) technique (TDxFLx® system, Abbot Laboratories, Abbot Park, IL). The entire 20mL of PBS was replaced at each time interval. Accelerated Dissolution Testing Antibiotic loaded CS/CP pellets along with plain CS/CP pellets were individually placed in fritted glass thimbles. The thimbles were placed in bottles containing 200mL of deionized water and kept in a waterbath at 37°C (n=5 for each group). Every 24 hours, the pellets were dried and weighed in the thimbles to determine the percent mass remaining. The deionized water was changed after each time period. Results The elution profiles of vancomycin and tobramycin from the CS/CP composite pellets are illustrated in Figure 1. The tobramycin and vancomycin curves both exhibited an initial peak in concentration on Day 1 (Vancomycin 1233µg/ml/g, Tobramycin 1243µg/ml/g) followed by a subsequent decline over the remaining time period. The pellets containing vancomycin exhibited an extended elution profile when compared to the tobramycin profile. While vancomycin concentrations were present above 10µg/ml/g at day 10, the tobramycin levels were less than 1µg/ml/g. However, both were present above the respective minimum inhibitory concentrations for Staphylococcus aureus out to day 10 (ATCC 29213: Vancomycin 0.5-2.0µg/ml; Tobramycin 0.121.0µg/ml). As can be seen in Figure 2, the accelerated dissolution profile of the antibiotic loaded pellets during this initial 4 day time period is slightly decreased in comparison to plain pellets with all groups still retaining approximately 55-65% of their original mass at Day 4. There was a statistically significant difference in mass remaining between plain pellets and tobramycin loaded pellets on Days 1 and 2 Figure 1. Antibiotic elution from CS/CP Pellets Mass Remaining (%) The CS/CP composite material containing either no antibiotics, 4% Tobramycin Sulfate (Alpharma API, Copenhagan, Denmark), or 4% Vancomycin (Hospira Inc. Lake Forest, IL) by weight was cast on a silicone mat to form cylindrical pellets approximately 4.8mm in diameter, 3.2mm in height, and 115mg in weight. The pellets were allowed to air dry overnight before being oven dried at 40°C for at least 5 hours. 100 95 90 85 CS/CP Pellets 80 75 70 65 60 55 50 CS/CP Pellets w ith 4% Vancomycin CS/CP Pellets w ith 4% Tobramycin Sulfate 1 2 3 4 Days in vitro Figure 2. Accelerated dissolution of CS/CP Pellets both with and without antibiotics Discussion The elution curves of tobramycin and vancomycin from the CS/CP composite graft demonstrate that the majority of the antibiotic was released within the first few days, with a large initial peak in concentration during the first 24 hours and a decline in concentration over the remaining time-points. This decline was more prominent in the group containing tobramycin. The presence of either antibiotic may have slightly increased the rate at which the pellets dissolve compared to pellets without antibiotics; however, the differences may be more attributable to variability in the test. Even so, the similarity of the dissolution rates between pellets with tobramycin and vancomycin suggests the differences in antibiotic elution between the two groups may be related to the antibiotic incorporation into the material during the dual setting reactions of the calcium sulfate and calcium phosphate. Based on the preliminary in vitro data, tobramycin and vancomycin may be successfully incorporated into the CS/CP composite material. References [1] M.E. Shirtliff, CORR, No. 401, 2002 [2] J Lazarettos, CORR, No. 423, 2004 [3] T.M. Turner, CORR, No 437, 2005 [4] J.C. Wenke, JBJS, Vol. 88-B(8), 2006 [5] R.M. Urban, CORR, No. 459, 2007 Poster No. 551 • 55th Annual Meeting of the Orthopaedic Research Society
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