MASTER'S THESIS Dimensional stability of chemical modified aspen by using oxidized glucose Qian Yang Master of Science (120 credits) Wood Technology Luleå University of Technology Department of Engineering Science and Mathematics Abstract Wood modification is an attractive study topic in the wood industry to improve the properties of wood for outdoor structure applications. Development of environmentally friendly and renewable materials to improve dimensional stability of wood is of high interest. In this project, Fenton´s reagent was used to oxidize glucose and then small cubes of solid aspen wood was impregnated with the aqueous solution using water vacuum followed by drying/curing by heating in oven. A series of experiment was conducted by DOE (design of experiment) for multivariate statistic analysis on the influence of various processing parameters. Curing temperature, impregnate pH and their interaction effects was found to be important in improving dimensional stability of impregnated wood. A second experiment was performed at high curing temperature of 140oC aiming to achieve highest Anti Swelling Efficiency (ASE). This was performed with larger dimensions of solid wood. Water repellent effectiveness (WRE) and ASE results indicated that the dominate mechanism for reducing the swelling property of wood was more like conditions prevailing under thermal modification of wood such as hemicelluloses degradation. A third series of experiment was performed aiming at reduce thermal degradation reactions and prove the effect of cell wall bulking and cross-linking effect on ASE. The research results showed that under low temperature heating conditions at 103oC and fairly strong acid conditions (pH 2.4), higher ASE of around 45% was achieved by the wood impregnated with oxidized glucose after one day water soaking rather than when impregnated with oxidized sucrose (ASE was around 35%). An even lower ASE of 10% was obtained for wood treated with Fenton’s reagent. The WPG for oxidized sucrose treated sample was twice as high as the sample with oxidized glucose while the cell wall bulking of oxidized sucrose treated sample was lower than oxidized glucose treated sample. Though large amount of impregnate had been leached out, an ASE of 20% for the wood samples which had been impregnated with oxidized glucose was obtained after 7 days water soaking test. It suggested that under our impregnation and curing treatment, there might be small amount of reactive compounds generated from the glucose oxidization that form possible cross-linking with wood components inside cell wall. From scanning electron microscopy (SEM) pictures, it can be seen that the cell wall thickness of all the impregnated samples were smaller than control aspen samples. Furfural can be detected from the first day of soaking in water of the samples impregnated with Fenton Reagent. The degradation of wood cell wall compounds might occur and could influence the dimensional stability of treated wood under the conditions used in this study. WPG played an important role in inhibiting water uptake, oxidized sucrose impregnated wood with higher WPG showed better WRE than oxidized glucose impregnated samples with a lower WPG. Keywords: Fenton Reagent, Glucose, Curing temperature, pH of impregnate, cross linking, water repellency, anti swelling efficiency (ASE), water repellent effectiveness(WRE) . 2 Preface This work has been carried out at Luleåuniversity of Technology from Feburary 2012 to May 2012. Many people have been important to my project work. First, I would like to thank my supervisor Olov Karlsson for his patient guiding and teaching during the whole thesis work. His suggestions help and inspire me get through the difficult stage of experiment. Also I would also like to thank the course supervisor Micael Öhman letting me understanding how to plan and execute a thesis project. Special thanks to Sheikh Ali Ahmed for his kind help during the different stages in my work. It is a novel treatment, a lot of problems have been shown in the experiment, I hope further on this project can be continued to study. In my master degree study, all the faculty, classmates, friends I met in LTU skellefteågave me guidance, inspiration and help. It is a great experience for me. Here I want to thank all of them and give my best wishes to everyone. Finally, I would like to express my sincere thanks to my parents, for their support and love. Without them, I cannot be who I am now. Thank you Xiaodong Wang, Ke Jiang, Victoria Krasnoshlyk, Niclas Björngrim for accompanying and chocolates. Skelleftea, May 2012 Qian Yang 3 List of contents Abstract ........................................................................................................................................ 2 Preface ......................................................................................................................................... 3 List of contents ............................................................................................................................ 4 1.Introduction .............................................................................................................................. 6 1.1 Background ....................................................................................................................... 6 1.2 Theory ............................................................................................................................. 11 1.3 Mission & Vision ........................................................................................................... 14 2.Materials and Methods .......................................................................................................... 16 2.1 Materials.......................................................................................................................... 16 2.2 The importance of different impregnation processing parameters .............................. 16 2.2.1 Experiment design (screening study) ................................................................... 16 2.2.2 Impregnation and heat treatment .......................................................................... 17 2.2.3 Swelling properties after repeated leaching with water ...................................... 18 2.3 Interaction effects of pH and temperature on dimensional stability of impregnated wood .................................................................................................................................... 18 2.3.1 Impregnation and heat treatment .......................................................................... 18 2.3.2 Swelling properties after repeated leaching with water ...................................... 18 2.4 Effect of oxidized carbohydrates on dimension stability of impregnated wood ........ 19 2.4.1 Impregnation and heat treatment .......................................................................... 19 2.4.2 Swelling properties after repeated leaching with water ...................................... 20 2.5 Analysis ......................................................................................................................... 20 2.5.1 HPLC analysis ..................................................................................................... 20 2.5.2 Dimensional stability and Weight Percentage Gain ........................................... 22 2.5.3 Scanning electron microscope(SEM) .................................................................. 22 3.Results and Discussion .......................................................................................................... 24 3.1 Screening experiment ..................................................................................................... 24 3.1.1 Studies on importance of process parameters ..................................................... 24 3.1.2 Influence of oxidation of glucose ......................................................................... 25 3.1.3 Impregnate pH effect ............................................................................................ 27 3.1.4 Interaction effect between impregnate pH and curing temperature ................... 27 3.1.5 Weight Percentage Gain(WPG) and Bulking effect(BC) related to ASE ......... 29 3.2 pH, temperature and their interaction with dimenisonal stability of impregnated wood ................................................................................................................................................ 30 3.2.1 Water Repellency .................................................................................................. 30 3.2.2 Dimensional stability ............................................................................................ 32 3.2.3 HPLC analysis ....................................................................................................... 35 4 3.3 The effect of oxidized carbohydrates on dimension stability of impregnated wood . 37 3.3.1 Water Repellency .................................................................................................. 37 3.3.2 Dimensional stability ............................................................................................ 38 3.3.3 HPLC analysis ....................................................................................................... 39 3.3.4 Swelling properties of impregnated wood after 7 days non-leachable water soaking................................................................................................................................... 40 4.Conclusion .............................................................................................................................. 43 5.Hypothesis and suggestion to future work ........................................................................... 44 6.References .............................................................................................................................. 46 Appendix I ................................................................................................................................. 49 Appendix II................................................................................................................................ 50 Appendix III .............................................................................................................................. 51 Appendix IV .............................................................................................................................. 52 5 1. INTRODUCTION 1.1 Background Nowadays, with the pollution and exhaustible consumption problem generated from nonrenewable material, the awareness of using green materials in a sustainable way is increasing worldwide. Wood is one of the green materials which is light, have high strength and is environmentally friendly. On the other hand, it also exist some properties of wood that can be critical from an end-user point of view like relatively poor dimensional stability compared with other nonrenewable composites due to the hydrophilic property of wood and more severe degradation if suffered from biological attack, susceptibility appearance change when exposed to weathering condition. Improvement of wood hydrophobic and dimensional stability properties is very important for outdoor applications such as decking boards. Dimensional stability of wood will influence its performance like in surface coated products and adhesion with other materials. As wood is sensitive to dimensional change responding to atmospheric conditions, movements in wood may generate small cracks in coating layer, generating openings were water can enter. Wood is liable to biological attack when sufficient water, oxygen and nutrients have been provided. In order to prevent wood from rot fungi degradation, one of the best ways is to keep wood component from reaching high moisture content (over 20%). Wood is a hygroscopic material mainly constituted of cellulose, hemicelluloses, lignin, some other carbohydrates and extractives. The cell wall is where the absorption and desorption of moisture take place and the change of cell wall dimension will be the main contribution to the change of the wood shape during swelling and shrinking. When comes to the ultra structure of cell wall, briefly speaking that the cellulose is the skeleton surrounded by hemicelluloses and lignin [1]. The hemicelluloses have strong affinity to water due to large amount of accessible hydroxyl group. Accessible hydroxyl group is the main reason causing the swelling and shrinkage. Impregnation with preservatives or modifying chemicals is a way to improve the properties and prolong the life cycle of wood product. When looked at the structure of wood cell wall with the aim to achieve good dimensional stabilization it requires that the modifying agent resides within the cell wall micropore structure rather than lumen fill. There has been proposed primarily two mechanisms of the impregnate [2] reacting in the cell wall and blocking the micropores in the cell wall. The micropores are open when the cell wall is fully swollen. Normally a maximum size for cell wall micropores is in the region of 2-4nm[2]. When green wood is dried, the water will be removed from cell wall and the micropores might collapse but re-open to a large extent when exposed to moisture again. So when chemicals molecule diameters are smaller than micropores diameter, they can access with interior cell wall part. One mechanism is due to cell wall bulking, keeping cell wall in swollen 6 state and where chemical and physical factors can both influence the degree of cell wall bulking. Dimensional improvements occur due to bulking of the cell wall by impregnating chemicals such as in treatments with anhydrides which can react with accessible hydroxyl groups and become fixed to the wood (See Figure 1). Dimensional stability of wood is improved at a high WPG (weight percent gain) in many cases of chemical modification due to less water uptake in wood cell wall. WPG is the weight gain due to chemical addition comparing with untreated sample in oven dry state. It indicates how well the impregnated chemicals stayed inside wood after chemical modification. WPG might help reducing the rate of water uptake by physically blocking the lumen. In Papadopoulos study [3], they suggested that cell wall bulking is caused by the volume of adduct deposit rather than hydroxyl substitution by anhydride modification. Figure 1. Anhydride modification of hydroxyl groups in wood, where R=CH 3 (acetic anhydride). Strong bonding between cell walls which is formed by chemicals cross-linking with the cell wall polymers is another mechanism for improving dimensional stability. The formation of such bonds with cell wall polymeric constituent prevents the micropores from opening when the wood is exposed to moisture [2] (Figure 2). For example in formaldehyde modification, it is reported that with low WPGs high values of ASE can be achieved, pointing to a large extent of cross linking [4]. Figure 2. Formaldehyde modification of wood cell wall components. Impregnating chemicals like CCA (copper- chrome- arsenic) has its own problem although it has been one of the most effective and used preservatives. In contrast to what is described above treatment with CCA or other copper-containg preservatives do not lead to improvement 7 of dimensional stability and the improved durability is due to the its toxic properties to rot fungi and other microorganisms. CCA is widely forbidden to use in Europe as a wood preservative for residential or domestic constructions use because of the probability of releasing arsenic and chromium to the ecosphere and as there is no green techniques to recycle it. When developing new preservative methods the modified wood should itself be nontoxic under usage conditions and furthermore, there should be no release of any toxic substances during service, or at end of life following disposal or recycling of the modified wood [2].So nowadays, environmental friendly chemicals with developed green techniques are desired in the wood modification industry. A lot of studies [2-6] have been focusing on using acetic anhydride, carboxylic acids, isocyanates, epoxides, aldehydes, furfuryl alcohol to chemically modify surface or impregnate the wood and reacting with accessible hydroxyl group. Acetylation has been broadly studied as a wood modification reaction[2]. Acetylated wood is non toxic and has high durability. The modification is accompanied by formation of acyl adduct by effectively change hydroxyl group into acetyl groups (Figure 1) that keeps wood in swollen state. Studies have shown that the dimensional stabilization during acetylation has increased with increased WPG or larger extent of bulking of cell wall. The contribution from the cross-linking effect is very minor practically[2]. Compounds containing carboxylic acid, acid chloride, isocyanate can also react and reduce the amount of hydroxyl groups in the cell wall. Especially, isocyanate is reactive and forms chemical bonds with itself and wood components that are involved in wood cell wall bulking and cross linking mechanisms. Such bonds are quite hydrolytically stable especially as no reactive by-product (such as HCl) is generated during the curing process which can influence the modification process or stability in end-products. But some low molecular weight isocyanate monomers are volatile and toxic which can be harmful during manufacturing and maybe also in in-door products if they are not fully reacted. How to control the isocyanate reagent reaction comes to a question for environment issues [5]. Epoxide modification could form an ether-linkage with hydroxyl groups in the cell wall. At the same time another new hydroxyl group is formed for possible reaction with another epoxide reagent group, so polymerization can occur increasing chemical cell wall bulking (Figure 3). Also difunctional epoxides can cross link cell wall s [7]. Rowell and Gutzemer [8]pointed out that the polymerization of epoxide contributed to a bulking effect inside of cell wall, but above a weight percent gain (WPG) of 30%, the anti-swelling efficiency (ASE) was reduced when using propylene oxide, butylene oxide. Pandey [9]also reported that in propylene epoxide (PO) treatment at WPG>30 percent, a reduction of ASE in the PO modified specimen occurred which may be caused by oligomers that destroy the cell wall microstructure, leading to that inaccessible hydroxyl sites being exposed. Rowell et al. observed that ASE of epoxide modified wood reduced a lot from water-soaking/ oven drying cycles which indicated that the chemicals inside of cell wall were non-bonded [2]. 8 Figure 3. Reaction of wood with an epoxide PEG (polyethylenglycol) is considered as a non-bonded leachable impregnate. Though it can perform quite well after treatment, the ASE after weathering and other properties are reduced a lot due to leaching of the impregnate [10]. Resin treatments like PF resin, UF resin and other monomers like furfuraldehyde and dimethylol dihydroxy ethyleneurea (DMDHEU) have been reported for some time [2] . It was concluded that the resin should be less polymerized so that the molecular size of the chemical is small enough to penetrate into the cell wall. These treatments can make cell wall bulking and form cross-links inside of cell wall. As mentioned above, formaldehyde increased the dimensional stability of wood at quite low WPG, but with the concern of the health risk from formaldehyde vapor, the focus is shift to non-formaldehyde cross-linking agent like glyoxal, glutaraldehyde [11]. Xiao et al.[12] used the glutaraldehyde (GA) as a cross linking agent in presence of magnesium chloride hexahydrate (MgCl2 ﹒6 H2O ) as catalyst to react with the cell wall of Scots pine (Pinus sylvestris L.) sapwood. After 10 days of leaching with daily change of tap water and drying at 103°C, GA treated wood achieved about 70% ASE compared with untreated wood at a WPG of 22%. After 10 cycles of leaching experiment, the untreated and treated specimen had equal weight loss which suggested that only water-soluble extractives inside of wood had been washed out as GA probably formed a strong bonding (with itself or with wood) inside of cell wall during impregnation. It shows the potential of replacing formaldehyde. Sefc.B et.al[13]discussed the dimensional stabilization of fir and beech wood modified by citric acid with NaH2PO2 or NaH2PO4 as a catalyst under three different heating temperatures. Data showed that when treated with water solution of 6.9% citric acid and catalyst under 140 °C for 5 hours, the ASE was around 40% in beech wood and 55% in fir wood. They also observed a particularly color change under treatment at 180 °C. It was claimed that citric acid has the potential to be a non-formaldehyde cross-linking reagent, but the extent of cross-linking is still unknown. Though some green material or modification methods have been studied as mentioned above, experiment conditions and the treatment cost did not allow a large development of wood modification, so the need of less expensive environmental safety material and methods has been raised as an issue. Another popular way to improve the dimension stability of wood is thermal modification. Thermal modification is normally performed between the temperature of 160°C and 260°C [2]. However, treatment temperature could be significantly reduced by treatment in saturated 9 steam than in superheated steam conditions and still give similar brownish colour of thermally modified wood [14]. Colour could be used as an indicator for other properties of modified wood[14] due to the chemical change of wood components. Hemicelluloses degradation has been regarded as the most thermally labile structural wood components and loss of it is the main reason for the increase of dimension stability. When the temperature was lower than 140 °C, there was only slightly changes in material properties[2]. Ramiah showed that the initial temperature of active pyrolysis of a glucomannan derived from spruce was 140 oC while some weight loss from this hemicelluloses was noted at temperature as low as 100oC from its dynamic thermal gravimetric analysis[15]. We found evidence that the presence of monosugars (arabinose and galactose) released from side chain groups or polysaccharides (arabinan and arabinogalactan) was low at high temperature drying of spruce boards in oven at 130 °C but higher under more extreme conditions (saw-dust from spruce was heated in water at 110 °C) [16] . Degradation of monosugars in wood surfaces of spruce was high after 24 hours of drying in oven at 130 °C as well as by gentle heat pressing for 2.5 min. at press plate temperature of 200 °C[16]. The presence of acetyl groups which are thermally labile and lead to the formation of acetic acid when wood is heated can cause acid-catalysed degradation of the polysaccharides[17] (See Figure 4). The removal of acetyl group from larch galatoglucomannan had been shown to increase the thermal stability of the deacetylated hemicelluloses[2]. Dehydration reactions began to occur above about 140°C which leads to a decrease in hydroxyl content[2]. Fengel and Wegener[2] proposed that hemicelluloses polymers were degraded via free-radical intermediates which were dehydrated to form furfural and hydroxymethyl furfural under thermal degradation (Figure 4). Hardwood was more thermally labile than softwood due to having more pentosans than hexosans in hemicelluloses constituent [2]. In 1996, Abad et al.[18] used 95% acetic acid solutions containing 0.2-0.4% HCl as catalyst to treated Eucalypt at 120-130°C. The HCl-catalyzed acetic acid generated furfural during the fractionation of eucalyptus wood. 10 Figure 4. Probable thermal degradation pathways for hemicelluloses, according to Fengel and Wegener (1989) [2] . 1.2 Theory on reactions of oxidized sugars with wood Fenton reagent is a solution of hydrogen peroxide and ferrous/ferric iron catalyst. It is an 11 effective oxidant and applied mostly to treat the organic waste and pollutant. The probable pathway of Fenton reagent reactions are shown below: (1) Fe2+ + H2O2 → Fe3+ + OH·+ OH − (2) Fe3+ + H2O2 → Fe2+ + OOH·+ H + 2 H 2O2 → H2O + O2 The generated hydroxyl radical is a very active oxidant, capable of attacking most organic compounds including those containing hydroxyls and ether linkages. When it reacts with wood, it involves complex reactions which are still not fully understood. The radicals can react with both lignin and carbohydrates. Such oxidation of lignin produces new phenols and free radicals. It was reported that one of the important reactions is the generation of phenoxy radicals by attack of hydroxyl radicals[19]. Both lignin and carbohydrates can be further oxidised to carboxyl and keto-groups [20]. Cellulose oxidized by Fenton reagent tends to form carbonyl groups under acid condition while under alkaline condition more carboxyl group forms [21]. In alkaline condition, the oxidized cellulose chain are more likely to fissure[21]. But a mild one electron oxidation of wood under neutral or acidic conditions has been shown to give self-bonding properties to the wood[22]. In previous studies, Westermark [22] used hydrogen peroxide and catalyst to oxidize the wood particles and then hot press to resin-free particleboard. Small spring back has been achieved and the internal bonding (IB) was reported to be excellent. Lower swelling coefficient was reached when the amount of oxidant was higher. Also in that study higher moisture content of wood particles before oxidation may lead to a weakening of the final board and an increase in swelling. It may indicate that water plays a role preventing Fenton reaction to occur by cooling the wood during oxidation of wood particles. The effect of pH on the auto-adhesive bonding of wood is needed to be considered. A pH value higher than 3.5 is preferred and the experiments suggest that the autoadhesive bonding reaction can be performed up to pH 5.5 without negative effect on swelling and strength. But when pH is above 6, the swelling was increasing a lot [24] In 2003 Widsten [23] . used the Fenton’s reagent to activate spruce and beech fibers. It is proposed that the adhesion strength improves a lot highly due to interfiber bonds formed by radical coupling of radicals (phenoxy radicals see above) formed in wood components such as lignin during high temperature pressing, but the thickness swelling was quite high which limits the application for outdoor conditions. As discussed above, Fenton reagent can oxidize both the lignin and carbohydrates which contributes to the bonding ability. Interestingly, Westermark et.al [20] suggested that the oxidized carbohydrates of the dialdehyde type played an important role in the bonding with the lignocellulosic material. They investigated the bonding ability of oxidized wood particles 12 in binder-less particle boards by extracting the particles with water and then re-add the water extracts into the wood particles, evaporate the water followed by hot pressing. Analysis of the bonding activity (measured as internal bonding strength) showed that a high portion of the gluing capability can survive dilution in water and evaporation which means that neither soluble nor stable lignin radicals contribute to the majority of the bonding activity. Then they tested Fenton chemistry to improve the wet-strength of lignin-free paper by oxidizing different types of sugars followed by spraying a water solution of them on paper surface and drying the treated papers under heating. The result also showed that oxidized carbohydrates can give high wet-strength especially when the molar ratio of monosaccharide and Fe2+/H 2O2 is 1:2. The monosaccharides as glucose, xylose, galactose, manonose were reported to perform well in wet-strength test while sorbitol and gluconic acid on the other hand gave lower strength. They also tested the hydroxyl acids: 3-hydroxy butyric acid, 2-hydroxy butyric acid and 2-keto-butyric acid without any oxidation and addition of 2-keto-butyric acid showed an increase in wet-strength but an increase that was smaller than for the oxidized monosaccharides. After oxidation of glucose, analysis using the GC-MS spectrum shows that it can have products with two extra functional groups (aldehyde and/or keto groups) [20]. They proposed that glucose with one-extra aldehyde and a keto group or two keto groups are the most active products in the system[20]. Glyoxal, gluconic acid, ribose, glucitol, glycolate, glyceraldehydes and formic acid [19-27] have been reported to be generated from oxidation of carbohydrates with hydrogen peroxide (Figure 5). Some of these products could function as cross linker, for example glyoxal has bifunctional group (dialdehyde), between cell walls while other oxidized products can be reacte with free hydroxyl groups on wood by one functional group to form bulking inside the cell wall. Glyoxal Gluconic acid Glyceraldehyde Figure 5. β-D-ribofuranose Formic acid Glucitol Glucose Glucose and oxidation products by using Fentons’ reagent. 13 Thus, the oxidation of glucose by Fenton chemistry is not selective and many products are formed, therefore it is difficult to say which product is the reason of wet strength improvement of paper. Morelli et al.[25] tried to confirm the relationship between carbohydrate molecular structure and its reactivity against free radical activity by studies of presence of degradation products such as formic acid. It was reported that maltose and sucrose were very active in the Fenton conditions used at room temperature, also if the temperature was increased to 80°C, it produced higher amounts of formic acid than other assayed sugars. 1.3 Mission and Vision As far as author know, use of oxidized sugars have hitherto not been used to try to improve dimensional stability of solid wood, so in this study glucose oxidized with Fenton´s reagent will be firstly used in treating solid wood. In mild conditions ester and acetal may be formed by the reaction of accessible hydroxyl group on wood with carboxylic group[28] and keto group.[12] See the figure below (Figure 6). Acetal (or ketal) formation takes place in two steps where the intermediate and unstable hemiacetal reacts further with hydroxyl groups in wood (Figure 6). Formation of reactive functional groups, carboxylic and keto-groups, is described in section 1.2. Though the composition of impregnate (oxidized glucose) is complex (section 1.2), it is hoped that some bifunctional group formed during oxidation can be active to make cross-linking inside the cell wall to improve the dimensional stability of the wood. Esterification Sugar-COOH + HO-WOOD Sugar-CO-O-WOOD + H2 O Acetal formation Sugar-CHO + HO-WOOD Sugar-C(OH)-O-WOOD (hemiacetal) Sugar-C(OH)-O-WOOD+HO-WOOD WOOD-O-CH(sugar)-O-WOOD + H2O Figure 6. Probable pathway of reactions scheme between oxidized sugar and wood In an earlier experiment of author’s pre-study trial, oxidized glucose was used to improve the dimensional stability of solid aspen [29]. Aspen had been chosen as it is widely spread over the globe and coefficient of shrinking anisotrophy is relatively high [30]. Water retention was over 100% when small cubic aspen sample was soaked in water under reduced pressure, which indicated a successful impregnation of impregnate into small cubic aspen sample. Results indicated that Fenton oxidized glucose might improve the dimensional stability of solid aspen. But a large amount of impregnate was observed soaking out when soaking the treated aspen in water. We concluded that processing parameters which was adopted needed to be studied more in detail. It is also of interest to find evidence whether cross-linking effect may be formed by the reaction between wood and oxidized glucose leading to high 14 anti-swelling efficiency (ASE) after long time water soaking test. In this study, the focus is to optimize the dimensional stability of solid aspen by adjusting the processing parameters like glucose and H 2O 2 molar ratio, curing temperature, curing time, and pH of impregnate solution. We wanted also to testify our hypothesis that by using glucose oxidized by Fenton´s reagent it is possible to reduce accessibility of hydroxyl groups in hemicelluloses by achieving permanent bulking in the cell wall by performing repeated soaking treatments without intermittent drying. By using modified ASE also study extent of formation cross linking between the wood components in the cell wall. Furthermore also study whether stabilization was resistant to water soaking Due to the limitation of time, the mechanical properties and weathering experiment will not be studied in this project but may be further studied in other project. 15 2. MATERIALS AND METHODS 2.1. Materials Aspen (Populus tremuloides) sapwood. Anala R@ glucose(C 6H12O6) from VMR. 99% purity, magnesium chloride hexahydrate( MgCl2*6H2O) from Merck KGaA, Germany, 99% purity, ferrous sulphate heptahydrate( FeSO4 x 7 H2O)from VWR, 50% stabilized hydrogen peroxide (H2O2) from AKZO NOBEL were used. 2.2 The importance of different impregnation processing parameters 2.2.1 Experiment design (screening study) The aim of this study was to investigate the effect of various processing parameters on how they influenced the dimensional stability of aspen. The process parameters investigated were molar ratio of glucose and hydrogen peroxide, pH of the impregnate, curing temperature, curing time, air drying or not. To get an initial indication of the effect of the chosen parameter, it was decided to use statistical design and to perform a screening study on the system to study both the main effects and the interaction effects. A D-optimal design was used with 5 controlled variables. The 3-Quantitative controlled variables and the value of each level are shown in table 1, whereas 2-Qualitative controlled variables and constant variables are shown in table 2. The confidence level is 0.95 with the explained variance R 2 and predicted variance Q2. The experiment requirements were imported to MODDE software (Umetric AB, Sweden, 2008)[31] to investigate the inner-relation of the experimental factor and each parameter. Table 1. Quantitative factors and their design level Level Molar ratio Curing Curing time between temperature (h.) o H2O2 and ( C) glucose (-) 2:1 100 48 0 4:1 120 96 (+) 6:1 140 144 Table 2. Qualitative and constant factors Factors Concentration of Constant factors 1 mol/L (M) impregnate solution 16 Qualitative Qualitative factors(No) factors(Yes) / / Moisture content 0% / / Air drying before / Without air drying With air drying / Without addition of With addition of diluted NaOH diluted NaOH curing pH adjustment The design above included 19 experiments. 3 experiments of samples (See No.20-22, Table 3) treated only by Fenton reagent without glucose reactant in the impregnate solution were also added into experiment design to investigate the effect of oxidized glucose (comparing with 3 center points experiments (See No.16-19, Table 3)). Table 3. Sheet of designed experiments 2.2.2 Impregnation and heat treatment Reagent: The reactant solution contains 2.4g glucose, 200mg MgCl 2 x6H 2O and 100mg FeSO4 x 7 H2O per 100ml water solution. Three different impregnates were prepared which molar ratio between glucose and hydrogen peroxide was controlled to 1:2, 1:4, 1:6. 50 % H2O2 was added into solution slowly due to that Fenton reaction is known to be a vigorous reaction. The color gradually changed from green to reddish brown. The solutions were put into hood for water evaporation at room-temperature for several days until the impregnate solutions reached 1M concentration of the reagent. Diluted water-solution of NaOH was added to half volume of the impregnate solution to adjust the pH to 3.5. Totally six different types of 100 ml impregnate solutions were prepared. The solutions were put into capped plastic flasks and stored in refrigerator until used. Wood specimen, 10*20*10mm3 (L*T*R), were dried in the oven at 103 °C for 48 h. before impregnation and totally 22 wood samples were used in this pre-study. The wood specimen 17 were submersed into the solution under vacuum (50 mbar, 120 min.), and then stayed in the solution for 2 days until the samples weight was stable. After impregnation treatment, samples were taken from impregnate solution for drying and curing. Two different curing conditions were used, one was directly oven drying without air drying and one was air-drying to slowly remove excess of water for 4 days before oven heat curing was performed. The samples were put into oven for curing according to the experiment design at 103 °C, 120 °C and 140 °C for 48 h., 96 h., 144 h., separately. 2.2.3 Swelling properties after repeated leaching with water In order to check the leachability of the chemicals and the durability of dimensional stability, a nonleachable test was applied. The test consisted of determining the oven dry volume of the test specimen, then submerging the specimen in tap water and removing entrapped air in wood using vacuum desiccator. Vacuum was continued for 30 minutes, released and left for 1 hour, reapplied for 30 minutes and then released and sample was left for 24 hours at room temperature. The volumetric swelling was calculated and Anti swelling efficiency (ASE) (see section 2.5.2) was studied after soaking in 100ml water. pH of the soaking water was measured and then tap water was added to change the soaking liquid every day for totally 7 days. ASE was measured before each change of water. 2.3 Interaction effects of pH and temperature on dimensional stability of impregnated wood 2.3.1 Impregnation and heat treatments After the multivariate analysis of the design experiment (section 2.2) the processing parameters which gave the highest ASE for treated wood were chosen for studies on interaction of pH and temperature on dimensional stability by impregnation of large size of wood samples (Appendix I). A molar ratio between glucose and H 2O2 of 1:6, air drying before curing and curing at 140 °C without addition of NaOH were chosen. Fenton reagent without addition of glucose was also used as impregnate solution to study the influence of oxidized glucose. In this experiment, the pH of the oxidized glucose solution was varied to 4 different levels, pH 1.4, 2.1, 3.0 and 4.0, by addition of 5 M NaOH solution to investigate the importance of pH during the treatment. The Fenton reagent was also controlled to pH 2.1, pH 3.0 and pH 4.0 in a similar way. In all, 7 different impregnate solutions were used to impregnate the wood samples. Impregnation specimen size: 10*20*190mm3 (R*T*L) and the wood specimen were dried in the oven at 103 °C for 48 h. before impregnation. Totally 27 pieces of sample were divided into 9 groups. Each group consisted of 3 samples. The scheme of experiments is shown in Table 4. 18 Table 4. Experiment groups with different impregnate solutions, pH and with or without heat treatment. Sample Groups Impregnate Impregnate pH Heat treatment st None None None nd 2 group None None 140oC 3rd group Oxidized glucose 1.4 140oC 4th group Fenton reagent 2.1 140oC 5th group Oxidized glucose 2.1 140oC 6th group Fenton reagent 3.0 140oC 7th group Oxidized glucose 3.0 140oC 8th group Fenton reagent 4.0 140oC 9th group Oxidized glucose 4.0 140oC 1 group The wood specimens were submersed into the respective chemical reagent solution under vacuum (50 mbar, 120 min.), vacuum was released and specimens were left staying in solution for several days until the samples weight became stable. Curing conditions: Samples were air-dried to remove excess of water for 4 days before heating and curing in oven at 140 °C for 48 h. The samples after treatment were cut into different sizes for soaking test. Dimensions of one sample was 10*10*180mm3(R*T*L) and of another it was 10*20*10mm3 (R*T*L) which was the same dimensions as used in section.2.2 and was cut from one end of longer test sample. 2.3.2 Swelling properties after repeated leaching with water The nonleachable test was done as in the screening test (section 2.2.3). The pH of soaking water and swelling volume were recorded every day till 7 days. The first day soaking solution was collected and analyzed with HPLC to investigate the possible existence of furfural (section 2.5.1). ASE was calculated to characterize the dimensional stability of wood sample (section 2.5.2). The dimensions of the specimens were determined by immersing the wood samples in water and adopt the Archimedean principle. 2.4 Effect of oxidized carbohydrates on dimensional stability of impregnated wood 2.4.1 Impregnation and heat treatment Sample size were 10*20*10mm3 (R*T*L). Totally 20 pieces of sample were divided into 4 19 groups with 5 specimens in each group (control group, treated with reagent I, reagent II, reagent III). The wood specimens were dried in the oven at 103 °C, 48 h. before impregnation. Solutions for impregnation: There were 3 types of reagent solutions in this trial as shown in table 5. Table 5. Chemicals and proportion of chemicals used in impregnate solutions. Reagent Sugar and MgCl2 x6H2O (g) amounts FeSO4 x 7 H2O 50% (g) (ml) I / 1.5 0.75 12 II 18g Glucose 1.5 0.75 12 III 34.4g Sucrose 1.5 0.75 12 H 2O 2 For preparation of reagent, 12 ml hydrogen peroxide (50%) was diluted with water to 36 ml before adding this solution into a water solution where all other chemicals had been previously dissolved (Table 5). H2O2 was added dropwise with magnetic stirring using a burette to get a more smooth reaction. The wood specimens were submersed into prepared chemical reagent solution as described above (section 2.2.2). Curing conditions: Samples were air-dried for 4 days, before curing in oven, to remove excess of water without severe migration of impregnating chemicals to wood surface. The samples were heated at 103 °C for 48 h. 2.4.2 Swelling properties after repeated leaching with water The non-leachable test presented above (section 2.3.2) was also performed after 7 days in this experiment. pH of soaking water and volume of swelling sample was measured every day. The solution from first day soaking was collected to investigate the existence of furfural in wood sample treated under different conditions using HPLC (section 2.5.1). After 7 days soaking in water, the samples was air dried for 4 days, then put into oven drying at 60 oC for several days until the MC is close to 0%, the bulking effect (BC) and WPG were calculated by comparing the volume and weight before impregnation and after 7 days of water soaking. The non-leachable test was repeated again for 1 day to measure the volumetric swelling of sample for calculating the Anti-Swelling efficiency (ASE) after 7 days soaking. 2.5 Analysis 2.5.1 HPLC analysis High performance liquid chromatography (HPLC) was used to investigate the extent of 20 oxidization of glucose and the generation of furfural. The principle of the HPLC is shown in figure 7. Figure 7. HPLC working principle Figure 8. Different carbohydrates retention time and peak height in High performance liquid chromatography. A sample is injected into a loop with specified volume which is then suddenly filled with a continuous flow of mobile phase or eluent under certain pressure created by a HPLC pump. The stream of mobile phase will then bring the sample to go through a densely packed column. Due to different interactions between compounds and the stationary phases in the column, compounds weakly bonded to the phase will be eluted first out of the column and others that are bonded more strongly to the stationary phase will come out later. Detection of individual compounds coming out from the column are performed through different type of detectors that will be related to physical properties of compounds such as refractive index or UV-absorption at various wave lengths. The absorption will be transferred into electric signal and show up as peaks at different retention time in chromatography (Figure 8). The extent of absorption is related to the concentration of the compound so the area under the peak of 21 absorption indicates the proportional relation with compound concentration (Figure 8). By comparison of the peak area of for example glucose in the spectrum with a reference solution consisting of pure glucose with known concentration, the concentration can be recognized and calculated (Figure 8). In this experiment, HPLC was used to estimate the extent of oxidization of glucose during oxidation treatments as well as formation of furfurals after curing. They were analyzed according to the affinity of glucose and furfural compounds towards stationary and mobile phase in the column. A Water Hi-plex Pb-column (8μm and 250*7.7mm) was used for this purpose. The column was heated in an oven temperature at 60 °C to reduce viscosity of eluent and keep the pressure under limitation of column (50bar) to protect the separating gel inside of column from degradation. For this reason a higher eluent flow than 0.3 mL/min could not be used. Before analysis the solutions of treated wood from first day of soaking test were collected and filtered (50μm). The analyzing time was 35 min. 5-hydroxymethylfurfural (HMF) and furfural were detected with UV detector operating at 280nm around, and glucose was detected with a RI-detector eluting around 6.5 min in chromatogram as shown below (Figure 9). Sugars do not have UV absorption, so RI detector had been chosen as detector. 2.5.2 Dimensional stability and weight percentage gain The weight percent gain (WPG) after treatment was measured by comparison of oven-dry weights. The weight and volume of the sample before impregnation and after curing were recorded. WPG(%)=(m1-m0)/m0 (2.1) m1 is the oven dry weight of the sample after curing m0 is the oven dry weight of the sample before impregnation The cell wall bulking (BC) is often taken place in chemical modification of wood if penetration of wood cell wall occurs. It is defined by the equation below where the increase of volume of oven dried test piece after modification is measured. BC(%)=100*(Vt-V u)/V u (2.2) Vt is oven-dried volume of sample after curing treatment Vu is oven-dried volume of sample before impregnate treatment The swelling coefficient (S) is described as below excluding the cell wall bulking of treated samples after impregnation 22 S(%)=100*(V w-Vd)/Vd (2.3) Vw is the volume of the sample swelled in water Vd is the volume of the sample when it is oven dried after impregnation (excluding BC) The stabilization effect is characterized as anti swelling efficiency (ASE) with the equation below[2]: ASE(%)=100*(SR-ST)/SR (2.4) SR is the swelling of the control sample submerse into water before impregnation treatment and curing treatment. ST is the swelling of the impregnated sample after impregnation treatment and curing treatment. Water repellent effectiveness(WRE) is estimated based on water absorption(WA) under water soaking test: WA(%)= 100*( m2-m1)/ m1 (2.5) m1 is the oven dry weight of the sample after curing m2 is the wet weight of the sample after 7 days soaking in water WRE(%)=100*(Wc-Wt)/ Wc (2.6) Wc is the water absorption of the control sample Wt is the water absorption of the impregnated sample. The dimensions of the specimens were determined by immersing the wood samples in water and measure the weight when the samples were immersed and suspended in water. The principle is the Archimedean principle, the volume of wood sample is the same as the sample mass because the water density is 1.00 g/cm3 [26]. 2.5.3 Scanning electron microscope(SEM) A Jeol, JSM-5200 was used for the SEM examination .The specimens were oven dried, sputter coated with a gold layer. The accelerating voltage was 30kV. The treated samples (See methods in section 2.4) were scanned with the microscope to check the cell wall thickness and cross-section morphology. 10 pictures of each sample were then used to determine if cell wall bulking had existed after 7 days water soaking test. In each picture 6 different positions were chosen to measure the two cell wall thickness in tangential direction due to the irregular shape of the cells. 23 3. RESULTS AND DISCUSSION 3.1 Screening Experiment 3.1.1 Studies on importance of process parameters In an earlier report[29], which was mentioned in Section 1.3, the influence of impregnate concentration for improving dimensional stability of wood was studied. The experiments were performed by impregnation with various concentrations of oxidized glucose solution, dried and heat treated. The results indicated that oxidized glucose could achieve fairly stable and high extent of dimensional stability when solid aspen was treated with oxidized glucose impregnate at a concentration that was larger than 0.5M. However, a lot of impregnate had been leached out during water soaking and oven drying cycles which means that an extensive cross-linking of the impregnate did not take place during the curing step. Due to the small scale of sample amount and the many processing parameters the modification process could involve, we lacked the understanding of which processing parameters were the most important factors contributing to high dimensional stability. So screening test was performed to study influence of individual parameters including curing temperature, time, molar ratio between glucose and H2 O2, pH of the impregnate and air drying or not (Table 3) in the impregnation process. In the screening study impregnate with 1M concentration was adopted (see above). The results, after importing all the data into MODDE software (Appendix I), are presented in Table 6. By auto fitting the model, R2 which showed the explanation of this model was about 0.88 while the Q2 value which showed the prediction of model was 0.26. The Q 2 value was very low which suggested that it was a poor model, so it was necessary to refine the model. Low reproducibility, which indicates high noise level, could be one reason causing low Q2. As wood is a biomaterial, its properties differs from each other by a lot of factors like the growth and even the position on the boards. So the variability of sample properties might cause poor control of experiment set up that resulted high noise level. Insignificant terms in the model could also lead to low Q 2. Table 6. Summary of the fit of model. X-axis R2 Q2 ASE 0,881185 0,255534 Model Validity Reproducibility 0,878769 0,510355 Coefficient plot (Appendix II) is displayed below to check the insignificant terms and remove the noises. The plot is based on the Factorial and Plackett Burmann designs, where the coefficients are half the size of the effects[31]. So in coefficient plot, it expresses the change in the response when the factors vary from the low to the high level. It can be observed that two 24 main factors pH, curing temperature seemed to be important variables for the model while other controlled main factors such as air-drying and the molar ratio between glucose and H 2O2 which was initially thought to be important seemed to have not so strong influence on the model (Appendix II). After we excluded other effects in the model and only kept pH of impregnate as well as curing temperature as the two factors, the model Q 2 value was increased to 0.47 (Table 7). In MODDE when R2 value is above 0.5, it can be considered to be good at explanation of the model. R2 value was 0.60 in this case which indicated that new model was still good in explaining the dimensional stability property. Q 2 is an underestimated measure of the goodness of fit of the model [31] . The model is not as weak as before as Q2 increased from 0.26 to 0.51. Table 7. Summary of the fit of refined model with two main factors: curing temperature and pH of impregnate X-axis R2 Q2 Model Validity Reproducibility ASE 0,595559 0,506717 0,879458 0,510355 The study on the relationship between these two effects (pH of impregnate and curing temperature) and ASE is showed below (Table 8). The effect plot displays the change in the response when a factor varies from its low level to its high level when all other factors are kept at their averages. Impregnate solution pH at low pH without adding diluted water-solution of NaOH and curing temperature played very important role contributing to dimensional stability of impregnated wood since the effect values were fairly high (Table 8). Table 8. The significance of effects (pH and curing temperature) according to the effects plot. ASE Effect Conf. int(±) pH(Without NaOH) 31,2749 14,1218 Temp 19,3937 15,9316 3.1.2 Influence of oxidation of glucose Glucose was found at ca 6.5 min in the chromatogram from analysis with HPLC (Figure 9). By comparison of area under glucose peak with the glucose calibration curve where concentration of pure glucose is plotted against the corresponding area under the peak the concentration of glucose in the water solutions from leaching test was estimated. As could be seen absorption from other compounds than glucose was large in the range from 6 to 9 min 25 and overlapped with the glucose peak (Figure 9). This means that only a rough estimation of glucose content in the soaking water could be done. Figure 9. The HPLC chromatogram of oxidized glucose impregnate, here the molar ratio of glucose and H2O2 reagent was 1:2. However, results from HPLC analysis still displayed that the extent of glucose oxidation were high and that glucose had been well oxidized into other products (Table 9). In spite of overlap with other compounds, with a higher ratio between hydrogen peroxide and glucose the extent of oxidation seemed to have been increased (Table 9). Table 9. HPLC analysis of glucose oxidation extent and pH of impregnate Molar ratio Extent of pH of impregnate glucose without addition of oxidation diluted NaOH glucose/H2O2=1:2 93.4% 1.51 glucose/H2O2=1:4 98.7% 1.28 glucose/H2O2=1:6 99.5% 1.43 - 2.71 0% - Fenton reagent Without glucose Glucose In the screening test, it was interesting to find that the molar ratio between glucose and H2O2 was not a key factor (section 3.1.1). Furthermore, at a curing temperature of 120 oC and curing time of 96 h. without preceding air drying including pH conditioning, a fairly good ASE which was nearly 44 11% (See Appendix I, No.20-22) after 7 days of water soaking was obtained for the impregnate solution, containing Fenton reagent without glucose. While 26 wood treated with oxidized glucose impregnation with the same processing conditions above had ASE around 42% 19 (See Appendix I, No.17-19). The effect of oxidized glucose under those conditions was questioned by similar ASE that was obtained without glucose. Under those conditions the effect of impregnate on ASE might mostly be due to the acid catalyzed degradation of wood components and not bulking of oxidized glucose. So the impregnate pH effect was studied further below. 3.1.3 Impregnate pH effect It could also be seen that a lower pH of impregnate solution was obtained in presence of glucose (Table 9). This could be due to possible oxidized products for example gluconic acid and formic acid from glucose reaction with Fenton reagent which could give more protons to impregnate solution. pH of impregnate was found to be the most important factor (see section 3.1.1) affecting the dimensional stability of treated wood (Table 8). Treatment of wood with impregnate solution at lower pH gave a higher ASE compared to treatment with impregnate adjusted to a higher pH (in which NaOH has been added) (Table 10). More acidic environment was preferred in improving the ASE. It might be due to some possible products from oxidized glucose that reacted with hemicelluloses and acceleration of the degradation of hemicelluloses rather than creating cross-links with wood cell wall. Table 10. Influence of pH effect on anti-swelling efficiency (ASE) from effect plot. Label (X) ASE Confidence interval WithNaOH 17,8601 11,2653 Without NaOH 49,1349 8,51578 3.1.4 Interaction effect between impregnate pH and curing temperature Results above indicate that conditions during curing could be of high importance. Since the complexity of the curing temperature, the interaction effect between impregnate pH and curing temperature was added in the model expected for better prediction of ASE. But Q2 value decreased from 0.51 (Table 7) to 0.45 (Table 11) with adding the new interaction effect. Table 11. Summary of the fit of refined model with three factors including curing temperature, pH of impregnate and their interaction effect X-axis R2 Q2 ASE 0,600134 0,445124 Model Validity Reproducibility 0,867813 0,510355 Results from the effects plot (Table 12) showed that pH of impregnate and curing temperature 27 were still the most important effects and the interaction effect between them was also a significant factor since the effect coefficient value is over 1. Table 12. The effects overview of refined model with three factors including curing temperature, pH of impregnate and their interaction ASE Effect Conf. int(±) pH(Without NaOH) 31,5364 14,4808 Temp 17,5995 16,3365 Temp*pH(Without NaOH) -4,12712 16,3365 From the interaction effect plot (Figure 10a), it was obvious that the model had highest ASE value when higher temperature and treatment without pH conditioning were used. But also data showed that when the condition was adjusted to low temperature (103oC) without addition of diluted NaOH, higher ASE than the situation using higher curing temperature (140oC) and addition of diluted NaOH (to pH 3.5) was obtained (Figure 10b). It could be concluded that, the interaction effect between pH of impregnate and temperature cannot be neglected in further ASE improvement. This might suggest different mechanisms were taken place for improving the dimensional stability of wood during impregnation process. The ASE achieved in higher temperature and pH condition might be more likely due to the heat degradation of wood component while lower temperature and pH of impregnate might provide more suitable condition for the activity of oxidized glucose, contributing to possible chemical bonding reaction between oxidized glucose and cell walls inside of wood. Investigation: ase (PLS, comp.=2) Interaction Plot for Temp*PH, resp. ASE PH (WithNaOH) PH (Without NaOH) PH (Without NaOH) 50 ASE 40 PH (Without NaOH) 30 PH (WithNaOH) 20 10 PH (WithNaOH) 98 100 102 104 106 108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 Temperature N=22 DF=18 R2=0,600 Q2=0,445 RSD=15,55 MODDE 9 - 2012-05-09 14:33:04 (UTC+1) (a) 28 Investigation: ase (PLS, comp.=2) Interaction Plot for Temp*PH, resp. ASE Temp (low ) Temp (high) Temp (high) 50 Temp (low ) ASE 40 30 Temp (high) 20 10 Temp (low ) WithNaOH Without NaOH PH of Impregnation N=22 DF=18 R2=0,600 Q2=0,445 RSD=15,55 MODDE 9 - 2012-05-09 14:33:26 (UTC+1) (b) Figure 10. The impregnate pH and curing temperature interaction effect plot 3.1.5 Weight percentage gain (WPG) and bulking effect (BC) related to ASE It was difficult to find correlation between WPG, BC and ASE in the screening experiments after water soaking for one day (Figure 11). It indicated that WPG and BC were not the suitable parameters to describe the wood dimensional stability which contradicts to our previous study that with increasing WPG, a larger ASE was obtained (section 1.3). It might also suggest that more than one mechanism contributing to dimensional stability of wood existed in the modification process. 29 Figure 11. WPG (upper part) and BC (lower part) after impregnation against ASE after first water soaking day. 3.2 pH, temperature and their interaction with dimensional stability of impregnated wood As shown above it was uncertain whether it could be concluded that oxidized glucose contributed to strong bonding inside of wood causing high ASE. This together with the complexity of many processing parameters in screening test lead to another series of tests. The study emphasized on the mechanism of Fenton reagent effect, pH and curing temperature as well as their interaction effects as described in section 2.3.1. Wood samples which had larger dimensions (section 2.3.1) compared with previous test (section 3.1) were used for impregnation. 3.2.1 Water Repellency In Figure 12 the water repellent effectiveness (WREs) of impregnated wood samples could be seen (see section 2.5.2). Comparing with untreated samples, all of these impregnated wood samples have improved water repellent property especially sample impregnated with oxidized glucose without addition of diluted NaOH had the most significant WREs. The increments of average WREs in oxidized glucose impregnated sample were observed higher than Fenton’s reagent treated one when the impregnate pH were in the same level (Figure 12). The extent of cell wall bulking no matter whether impregnate was bonded or not bonded inside of cell wall could be a reason causing different water uptake among oxidized glucose and Fenton’s reagent impregnated sample before 7 days water soaking. Also another possible reason might 30 be that hydroxyl groups in the cell walls react with reactive compounds from oxidized glucose and form cross link between cellulosic fibers while the improvement of hydrophobic property in Fenton reagent impregnated wood might be only due to its degradation of carbohydrates and hemicelluloses inside of wood compounds. Figure 12. Water repellence effectiveness(WRE) of small size imprengated wood in water for 7 days. Control 140 °C was the 2nd group in table 4, oxidized glucose was the 3rd group in table 4, Fenton’s reagent was the 4th group in table 4, oxidized glucose at pH 2.1 was the 5th group in table 4, Fenton’s reagent at pH 3 was the 6th group in table 4, oxidized glucose pH 3 was the 7th group in table 4, Fenton’s reagent 4 was the 8th group in table 4 and oxidized gluocse at pH 4 was the 9th group in table4, see section 2.3.1. The figure data indicated that the WRE seemed to be the highest at pH 1.4 (3 rd group in table 4) in impregnate treated wood. Due to the large variance of every group, whether WRE from oxidized glucose treated wood were sensitive to pH of impregnate solution or not is uncertain. T-test was used to describe the significance of the difference between different group of oxidized glucose impregnated wood. The probability of its WRE was higher than other samples with higher pH of oxidized glucose was shown below (Table 13). They did not reach the statistically significant level at 95% probability. Table 13. P-value from T-test comparing the ASE of wood samples impregnated with pH 1.4 of oxidized glucose and pH2.1, pH3, pH4 oxidized glucose, respectively. (The criteria of significant is that p-value is less than significance level 0.05) pH of oxidized Impregnate pH glucose 31 p-value 1.4 2.1 0.207918 1.4 3.0 0.301628 1.4 3.0 0.288381 3.2.2 Dimensional stability As it observed from Figure 13, data from measurements of pH of the soaking water was collected from every day and was increasing with the days soaking into water till it reached neutral state, except for impregnate with no alkali addition which was still mildly acidic (Figure 13). pH changes of soaking water and the HPLC analysis of the first day soaking water (Section 3.2.3) suggested some impregnate or wood components had been extracted out by water soaking. Large amount of impregnate were still not bonded inside of cell wall. Due to lack of consideration about the volume change caused by removal non-bonded material during soaking, the ASE values except the first day shown(Appendix III)could not describe the real performance of the impregnated wood dimensional stability. The increasing pH of soaking water until neutral state suggested all the non-bonded impregnate had been washed out. So ASE might decrease with the increasing of soaking water pH until. So we only took the first day ASE into consideration later. However, a larger ASE observed for modification with oxidized glucose in the first day soaking than with only Fenton’s reagent indicated that some chemical reaction had been taken place inside of wood and contributed to different level of dimensional stability of wood rather than simple physical bulking. (a) 32 (b) Figure 13. (a) pH of soaking water from small size impregnated wood during the nonleachable soaking test (b) pH of soaking water from large size impregnated wood during the nonleachable soaking test. Control 140 °C was the 2nd group in table 4, oxidized glucose was the 3rd group in table 4, Fenton’s reagent was the 4th group in table 4, oxidized glucose at pH 2.1 was the 5th group in table 4, Fenton’s reagent at pH 3 was the 6th group in table 4, oxidized glucose pH 3 was the 7th group in table 4, Fenton’s reagent 4 was the 8th group in table 4 and oxidized gluocse at pH 4 was the 9th group in table4, see section 2.3.1. The result of dimensional stability of wood after the first days soaking test was showed in Table 14 in terms of Anti Swelling Efficiency (ASE) and Volumetric swelling coefficient(S). Larger dimensions of treated wood had higher ASE compared to ones with smaller dimensions (Table 14). It might be due to that the non-bonded impregnate inside of smaller dimensions of treated wood was easier to wash away. It was shown that the wood samples without impregnate but treated at the same temperature as performed with other modified wood samples at 140 oC gave around 10% ASE. Sugars and hemicelluloses might start to degrade probably involving dehydration which reduces the hydroxyl groups that coordinates water molecules resulting in an increase of ASE. From table 14, it is clear that oxidized glucose impregnate with lower pH gave better ASE with high curing temperature (140 oC) than other impregnate. Furthermore, with milder acid impregnate (to which diluted NaOH was added), the ASE of small dimensions of samples were lowered and even below 0 at pH 2.1 and pH 3. The results suggested that these impregnation processes when the curing temperature was 140oC could not improve the dimensional stability of wood if the impregnate pH was above 2.1. 33 Table 14. Dimensional stability of wood samples treated with different impregnation process after first day water soaking. Sample Impregnate Impregnate Curing Group pH Tempe Sample size rature 1st group / / 103oC Small Large Volumetric Anti Swelling Swelling efficiency coefficient( (ASE%) S%) 17.71 5.73 16.25 3.82 2nd / / 140 oC Small group 16.01 0.52 Large 14.79 0.13 3rd group 4th group Oxidized glucose 140 oC reagent 140 oC glucose 9.93 0.14 43.91 Large 8.06 3.17 50.42 Small 15.38 1.67 Large 11.38 Small 18.63 2.83 Large 6th 140 oC Fenton reagent 11.98 17.84 Large 10.27 2.42 Small 17.70 2.56 3.0 Large 18.37 4.69 8th Fenton group reagent 29.97 -5.24 26.31 -0.78 3.0 140 oC Oxidized glucose Small 2.58 7th group 13.16 2.1 1.07 group 8.93 2.1 5th Oxidized 9.57 Small 2.26 group / 1.4 140 oC Fenton / 4.0 140 oC Small 14.57 2.03 34 36.77 -13.07 -3.61 17.74 9th group 140 oC Large 13.48 0.22 Small 15.70 0.82 Oxidized 4.0 glucose Large 20.40 1.89 17.07 17.70 -25.53 Comparing dimensional stability of small dimensions wood impregnated with Fenton’s reagent and oxidized glucose and cured at 140 oC, at same levels pH of impregnate (pH2.1,pH3,pH4), showed that they gave a similar low ASE (Table 14). pH seemed to play a dominant effect contributing to the swelling properties for impregnated wood rather than impregnate including oxidized glucose or not. Since heating at high temperature (140 oC) without impregnate could lead to ASE around 10% (Table 13), temperature and it’s interaction with pH could also be significant effects rather than oxidized glucose chemical bonding effect. It was shown that small size wood, which was impregnated with oxidized glucose without addition of diluted NaOH, resulted in ASE of around 50% (Table 14). However due to high temperature and too acidic conditions, it is difficult to estimate how significant the influence of thermal modification on ASE of treated wood was. The effect of glucose, which we assumed would lead to chemical bonding with wood components such as hemicelluloses generated in the process and leading to lower swelling, might not be possible to interpret from table 13 and it might not be the mechanism causing high ASE in this test. 3.2.3 HPLC analysis Furfural could be formed via the dehydration of pentose like xylose whereas 5-(hydroxymethyl)furfural (HMF) is formed from hexoses as glucose (Fig. 4 in section 1.1). The treated glucose impregnate, in which glucose and H 2O2 molar ratio was 1:6, had oxidized to a high extent and no more glucose was left to degrade and dehydrate (Fig. 4). The HPLC chromatogram showed that a considerable amount of furfural compared with 5-Hydroxymethylfurfural (HMF) existed in first day of soaking with water both for wood impregnated with Fenton’s reagent and oxidized glucose (Table 15). As xylan is dominating hemicellulose in aspen, this implies that hemicelluloses were degraded severely when pH was low during heat treatment at 140 oC. In table 15, we calculated the degradation of hemicelluloses based on the assumptions that for every xylose unit one furfural was formed and that content of xylan In Aspen was 16% of the total mass. The extent of hemicelluloses degradation values of the sample impregnated with Fenton reagent (Table 15) indicated that strong acid impregnate (pH2.1) induced more degradation of hemicelluloses at 140oC than mild acid impregnate(pH3 and pH4). However, different degree of hemicelluloses degradation 35 looked like not correlated with the WPG of the samples impregnated by Fenton reagent (Table 15). It was difficult to find the relation between estimated hemicelluloses degradation and sample mass loss because the amount of impregnate stayed inside of wood samples is unknown. Thus, the degradation of wood component, which remove large amount of active hydroxyl group leaded to high ASE rather than formation of chemical bond between the hydroxyl groups in wood components and products from glucose oxidation. The mechanism of improving dimensional stability of wood seemed to be more similar to thermal modification of wood by degradation of hemicelluloses. Also by the fact that furfural can solidify into thermosetting resin in the presence of acid, there were still other possible effects influencing wood dimensional stability. Table 15 5-Hydroxymethylfurfural (HMF) and furfural in 1 st day soaking liquid. The soaking liquid for one sample group were 100 ml; each group has 3 pieces of treated sample. Sample Group Impregnate Impregnate HMF Furfural Extent of WPG(%) pH amount per amount per hemicellulo of wood No. 1ml 1ml soaking soaking ses degradatio impregnate solution(m solution(m n in Fenton g) 1 Oxidized glucose g sample’s d with reagent Fenton treated wood(%) reagent 2.1 0.038 5.205 / / 2.1 1.849 8.176 32.63 -4.69 3 0.024 2.915 / / 3 1.899 6.170 17.15 -5.14 4 0.763 6.612 17.90 -4.35 Fenton 2 Reagent Oxidized 3 glucose Fenton 4 Reagent Fenton 5 Reagent 36 3.3 The effect of oxidized carbohydrates on dimension stability of impregnated wood Due to high influence of pH and little effect of oxidized glucose contributing to the dimension stability in the previous experiment, an additional study was added to prove whether there were some chemical bonding formed to reduce wood swelling from carbohydrates oxidation compounds. It was suggested from screening test (section 3.1.4) that different mechanisms were taken place that improved the dimensional stability of wood when curing temperature and pH was varied. Temperature was reconsidered and seemed to be too high in the previous study. In tests performed in this section (3.3), all samples were controlled to milder temperature condition (see section 1.4.1). 3.3.1 Water Repellency The water repellent effectiveness was measured for samples treated with or without saccharides (glucose and sucrose) (Figure 14). Oxidized sucrose impregnated sample gave highest WRE which was over 50%. Oxidized glucose impregnated sample also gave considerable increase in WRE to inhibit water uptake. But treatment with Fenton’s reagent here only gave about 5% WRE. This is much smaller when comparing with treatment at 140°C (Figure 12). Temperature (103oC) might not induce hemicelluloses degradation to considerable extent. Thus, it indicated that lower temperature give mild condition to let impregnate form cross-linking inside of wood to dominate. Figure 14. Water repellence effectiveness (WRE) of imprengated wood in water for 7 days. Table 16 indicated that the higher Weight Percentage Gain (WPG) of impregnated sample after impregnation, the higher WRE were the impregnated sample before water soaking. The WPG seems to influence the water repellency of wood impregnated with oxidized carbohydrates a lot. The reason of impregnate that leads to WRE is complex, physical bulking, hemicelluloses 37 degradation and cross-linking formed by oxidized glucose impregnate reaction inside of wood could be mechanisms for improving its water repellent that exist under different impregnation process conditions from the result in section 3.2.1(Figure 12) and the discussion above(Figure 14) . Table 16. Dimensional stability of wood samples treated with different impregnate under 103oC curing temperature in the first day of water soaking Sample Impregnate Impregnate Impregna (control) 2nd group 3rd group Cell Wall Anti te pH Percentage bulking(BC Volumetric Swelling after pH Gain(WPG %) Swelling efficienc adjustment adjustme %) after coefficient( y nt impregnati S%) (ASE%) on Group 1st group Weight pH pH before 13.60 / / / / / Oxidized glucose 1.81 2.41 24.03 0.39 10.85 1.95 1.76 2.41 2.41 2.41 Oxidized sucrose 57.71 1.99 8.56 0.51 2.72 7.81 Fenton th 4 group reagent 0.36 0.17 7.17 6.41 1.40 3.34 / 45.13 1.27 13.60 2.59 34.28 10.31 3.3.2 Dimensional stability The same situation happened as in section 3.2.2 that the impregnate were also leaching out from wood samples during the soaking test. Because of lack the consideration about the volume change of impregnated wood which non-bonded impregnate had come out, the ASE value might decrease along with the soaking days due to the change of bulking cell wall. The actual ASE might not followed the trend seen in Appendix IV in which ASE seemed stable during the 7 soaking days. Only the first day of soaking ASE can describe the real performance of the impregnated wood dimensional stability after impregnation Removal of loose bulking chemicals by water soaking might reduce ASE. The swelling coefficient and ASE of impregnated wood were shown in table 15. When all the impregnate were controlled to pH 2.41 and temperature was 103 oC, wood impregnated with oxidized carbohydrates (both glucose and sucrose) displayed good dimensional stability 38 in the first soaking day. The oxidized glucose impregnated wood have around 45% of ASE and oxidized sucrose impregnated one have nearly 35% of ASE in the first soaking day (Table 16). Meanwhile, improvement of dimensional stability for the Fenton’s reagent impregnated wood was smaller and the ASE was around 10% (Table 16). Table 16 indicated that Fenton reagent could not lead to high ASE by itself with low curing temperature, thus pH and its interaction effect with low curing temperature was not clear. However obviously when the temperature was set to lower temperature (103°C), oxidized products from carbohydrates oxidation brought positive effect on wood dimensional stability. Wood modified with different oxidized carbohydrates impregnate showed different ASE (Table 16). Oxidized glucose performed better dimensional stability than oxidized sucrose impregnate while WPG of oxidized sucrose impregnated wood were much higher than oxidized glucose impregnated one (Table 16). Also the relation between cell wall bulking and ASE among wood modified in presence of two different oxidized carbohydrates compared with control samples seemed to be almost linear (Figure 15) in the beginning of water soaking test. It suggested that bulking effect was the most important factor that caused high ASE in low curing temperature treatment in the beginning of non leachable test. But since large amount of impregnate or wood components had been washed away by water, it indicated that these impregnate cannot form chemical bonding with hydroxyl groups in hemicelluloses in wood, the influence of non-bonded impregnate on BC and ASE should be taken into consideration. Whether cross-linking between impregnate compounds had occurred or not was still unknown. Anti Swelling coefficient(ASE%) The relation between BC and ASE 50 45 40 35 30 25 20 15 10 5 0 -5 0 y = 4.1171x - 0.1677 R² = 0.9991 The relation between BC and ASE 线性 (The relation between BC and ASE) 5 10 Cell Wall Bulking(BC%) 15 Figure 15. The relationship between cell wall bulking effect (BC) and Anti swelling efficiency(ASE) of oxidized carbohydrates impregnated wood and control sample(origin point) 3.3 HPLC analysis 39 When soaking solution from first day from wood modified with Fenton’s reagent was analyzed in HPLC, even though the curing temperature was only 103 oC, still considerable amount of furfural was detected (Table 17). Residual carbohydrates or xylose inside of hemicelluloses can be dehydrated to furfural in the presence of Fenton reagent inside of wood. However, due to the mass of modified wood and water extraction was different from this two conditions, quantitative comparison between this two conditions could not be done. Table 17 5-Hydroxymethylfurfural (HMF) and furfural in 1 st day soaking liquid from treatments with Fenton’s reagent. Sample No. Impregnate Impregnate Curing HMF Furfural pH Temperatu amount per amount per re 1ml 1ml soaking soaking solution(m solution(m Fenton 1 Reagent(3.2.3) Reagent g/ml 2.1 140oC 1.849 8.176 2.4 103 oC 1.761 27.197 Fenton 2 g/ml) 3.3.4 Swelling properties of impregnated wood after 7 days non-leachable water soaking After 7 soaking days in water most of impregnate had been leached out and the WPG and cell wall thickness of impregnated wood were investigated. The table below (Table 18) showed that WPG of oxidized carbohydrates impregnated wood (See Methods in section 2.4.2) had decreased a lot compared with the values after impregnation (Table 15). Together with pH change of soaking water and disappearance of color when it is close to more neutral pH indicated that a lot of impregnated material was still not bonded inside of cell wall. All the samples volume (at 0%MC) was smaller than the samples before water soaking. It can be assumed that the actual swelling coefficients of impregnated wood were changing every soaking day during the non-leachable test (section 3.3.2). Table 18. Dimensional stability of wood samples treated with different impregnate under 103oC curing temperature after 7 days water soaking Sample Group Impregnate Weight Cell wall Percentage bulking(BC Two cell wall Volumetric Swelling Gain(WPG thickness coefficient(S efficiency(AS ) after 7 %) after 7 days water after 7 days %) after 7 40 Anti Swelling E%) after 7 days water soaking soaking 1st group (control) 2nd group 3rd group / -0.65 0.06 -4.26 2.52 water days water days water soaking soaking soaking 6.05 0.54 17.58 0.86 / Oxidized glucose 2.83 1.88 5.66 0.91 14.54 0.86 22.45 10.94 1.44 0.01 2.36 5.53 0.94 15.64 0.98 16.58 0.36 0.17 4.59 0.89 18.75 1.48 4.34 5.02 0.30 Oxidized sucrose Fenton 4th group reagent 3.58 3.54 Cell wall thickness which also describes the extent of cell wall bulking was measured with Image J tool with the cross-section pictures scanned by scanning electron microscope picture (Methods in section 2.5.3) (Figure 16). The impregnated wood cell wall thickness (at 0% MC) after 7 days soaking test was smaller than controlled samples. Fenton’s reagent impregnated wood had the smallest average cell wall thickness among the samples treated with different impregnate. Cell wall structure might be destroyed by the impregnate since the pH of impregnate was very low (pH 2.1). No impregnate can be seen from the SEM pictures that filled inside of lumen after 7 days soaking, however, there are still some WPG existed inside of oxidized carbohydrates treated wood (Table 18). It suggested that some of the impregnate had stayed inside of wood cell wall and might be bonded with cell wall. Since oxidized glucose and sucrose had smaller reduction of cell wall thickness compared with the wood treated with Fenton’s reagent (Table 16), the left and stable oxidized carbohydrates inside of cell wall may be compensated the loss of cell wall structure from acid and Fenton’s reagent attack. (a) (b) 41 (c) (d) Figure 16.(a) Measurement of two cell wall thickness of aspen control sample(1000X) (b) Measurement of two cell wall thickness of aspen sample treated with oxidized glucose (1000X) (c) Measurement of two cell wall thickness of aspen sample treated with oxidized sucrose (1000X) (d) Measurement of two cell wall thickness of aspen sample treated with Fenton’s reagent (1000X). In order to exclude the effect of non-bonded impregnate on ASE, one water soaking-oven drying cycle had been added (Methods see in section 2.4.2), the dimensional stability test showed that the ASE after 7 days soaking test was 22% of oxidized glucose impregnated sample while the Bulking coefficient of cell wall was only less than 3% and WPG was only around 5% while Fenton Reagent impregnated wood had almost no positive effect that contributing to wood dimensional stabilization (Table 18). It seems that despite the cell wall bulking caused by non-bonded impregnate, there was still some dimensional stability effect from oxidized carbohydrates impregnated wood. Thus, cross-linking between oxidized carbohydrates reactive compounds and cell wall might have occurred inside of wood to some extent. 42 4. Conclusion The aim of this study was to investigate impregnation processing parameters and mechanism that influence the dimensional stability of solid aspen after impregnating with oxidized glucose followed by heating. Results presented in this paper showed that it is possible to significantly reduce the wood swelling by impregnating with glucose which was activated by Fenton’s reagent followed by heating. Most of the impregnate was, however, not bonded to the wood under our impregnation and curing processes. Mechanism of dimensional stabilization when impregnated with oxidized glucose seems to be related to curing temperature and pH. No matter the impregnate contained activated oxidized glucose or not, high curing temperature (140 oC) and low pH in impregnation process generated an extreme condition which seemed to result in degradation of hemicelluloses and damage the structure of wood component. In fact, existence of furfural in the soaking water from Fenton’s reagent treated wood suggested the significant degradation of hemicelluloses. Under these conditions, the effect of possible cross linking inside of cell wall which may be formed by bifunctional groups in oxidized glucose is not clear at higher pH level than 2. But since wood modified with oxidized glucose without addition of diluted NaOH, gave much larger ASE compared with Fenton reagent (which were without pH adjustment), the effect of oxidized glucose itself may also influence the dimensional stability at a low pH level of 1.4 under high temperature heating. On the other hand, when the curing temperature was low (103 oC), wood modified with oxidized carbohydrates, controlled to the same pH as pH of Fenton reagent, gave much better dimensional stability than untreated one and Fenton’s reagent impregnated one. At this low temperature, temperature as a parameter influencing the modification was considered to be less important factors that influenced the reaction. Cell wall bulking effect looks like prevailing over other effects such as cross-linking or hemicelluloses degradation and was closely linerary correlated with ASE after the first day of soaking test. However, after 7 days of soaking, the cell wall thicknesses of impregnated wood were smaller than control samples and samples oven dry volume were also smaller than themselves before soaking into water. The cell wall bulking from non-bonded impregnate was lost after soaking in water and its effect on ASE was no longer the significant factor. Still around 20% of ASE was found after non leachable test. From our point of view, with low temperature (103°C), the effect of possible cross-linking formed by oxidized carbohydrates became more obvious after non leachable test excluding the non-bonded impregnate cell wall bulking effect. ASE results suggests that cross-linking occurs but it is difficult to estimate the extent since a lot of impregnate was not bonded to cell wall, the amount of reactive compounds and their activity that contributed to cross-linking inside of cell wall from oxidized glucose impregnate were unknown. WRE results showed that oxidized glucose impregnated wood had higher WRE than 43 Fenton’s reagent treated sample at each pH level, respectively. Influence of pH of impregnate solution on WRE, when using oxidized glucose treated wood, were not significant. With higher temperature (140°C), Fenton’s reagent impregnated wood had better performance in inhibiting water uptake than at 103°C. At low curing temperature (103°C), larger WPG of oxidized carbohydrates had less water absorption when we compared the WRE from the sample impregnated by oxidized glucose and sucrose. Samples treated with oxidized sucrose gave a WRE above 50% which is the largest among all the treated samples. Physical bulking, hemicelluloses degradation and cross-linking formed by oxidized glucose impregnate reaction inside of wood all helped to improve its water repellent under different impregnation process conditions. 5. Hypothesis and suggestions to future work Results obtained on increasing dimensional stability of wood by impregnation and curing of soluble oxidized sugars are interesting but needs to be further studied. We observed that when the impregnated sample was heated at 60°C there is no color change. Maybe low temperature can be a better option when the study objective is aiming at investigating the chemical cross-linking and bulking formed from oxidized glucose reaction inside of wood. It was possible to impregnate small cubes of aspen with only water vacuum; however, larger samples need probably also a pressure step to reach full penetration of the voids in the wood. Larger samples gave larger variation in dimensional stability than small samples. It is better to start with small sample size to study the correlation between activated oxidized carbohydrates and dimensional stability. More studies can be focused on how to optimize the impregnation process to achieve even higher ASE. A problem was shown up that large amount of the impregnate was leaching out with exposure to water. A large part of this is due to leaching of oxidized glucose from lumen which means that still not all of the impregnate was chemically reacted with wood. Water-soaking and oven-drying cycles test might be more suitable to describe more accurately ASE of impregnated wood due to the decrease of cell wall bulking caused by leaching of impregnating materials. However, the temperature for oven drying needs to be carefully chosen to avoid the impregnate from further curing and hemicelluloses degradation during the leaching test. The dimensional stability of sample impregnated with oxidized glucose after water soaking was not good in our study as we were expected, the yield of reactive compounds during preparation of impregnate products and their free radical activity were unknown. Identification of active compounds in our impregnate solutions that lead to increased dimensional stability of modified wood seems to be important to really find the most appropriate conditions. Another way is to try to make oxidation more specific as Fenton oxidation is quite vigorous. It can be interesting to use experimental design to investigate the 44 reaction conditions like pH (buffer solution) control during oxidation, the mode of addition H2O2 (the concentration of H2O 2 and the speed of addition), the catalyst type and amount and so on. Another interesting thing is related to the reaction of Fenton reagent with wood, the reason for large amount of furfural can be investigated further. Mechanical properties and durability should also be paid attention. Higher pH level of impregnate solution than used successfully in this report needs to be studied at low temperature conditions. This is needed to find mild condition for retaining good mechanical properties. 45 6. Reference [1] Wallström, L. (1998) Cell Wall Bulking and Distribution of Different Chemicals in Pine (Pinus Sylvestris). Doc. ISSN:1402-1544. Luleåuniversity of technology, Skellefteå. [2] Hill, C.A.S. Wood Modification: chemical, thermal and other processes. John Wiley & Sons, Chichester, UK, 2006. [3] Papadopoulos, A.N., Hill, C.A.S. (2003) The sorption of water vapor by anhydride modified softwood. Wood Sci. Technol. 37:221-231. [4] Stamn, A.J. (1959a) Dimensional stabilization of wood by thermal reactions and formaldehyde cross-linking. TAPPI 42(1):39-50. 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Eng. 16:347-358. 48 Appendix I The ASE results from study of the importance of different impregnation parameters. For conditions during treatments see Methods in section 2.2. WPG(%) BC(%) ASE1(%) ASE2(%) ASE3(%) ASE4(%) ASE5(%) ASE6(%) ASE7(%) N1 15,40877 5,247071 33,99606 31,65964 31,46494 31,07553 37,30599 37,8901 41,00533 N2 10,27699 2,155806 29,32842 27,41838 26,94087 32,43224 44,13125 42,22121 35,2973 N3 14,08899 5,106168 58,06542 58,74178 53,10542 56,71269 59,86906 58,06542 60,54542 N4 6,389442 0,051361 38,82452 31,28529 30,20826 34,30099 29,56204 N5 17,64648 8,218504 61,55386 55,48341 59,75521 66,27531 56,15791 62,00352 49,18814 N6 9,096873 1,450054 33,43279 18,7112 21,27148 26,60539 27,45881 27,67217 14,01736 N7 7,372865 1,082677 33,12203 29,33649 26,30805 29,33649 26,56042 34,88862 22,5225 N8 3,188736 1,416287 70,67958 64,16393 63,94674 65,24987 61,77486 63,51236 59,1686 N9 18,98524 3,36008 46,36965 42,93731 48,72939 48,08582 45,29704 51,08912 41,43566 N10 8,766859 -1,71933 16,98173 14,66925 9,350527 10,96927 3,56931 N11 10,33511 3,941909 43,56655 46,06544 41,90061 44,19127 36,48633 45,64896 36,06985 N12 5,63792 5,429162 74,5005 67,93245 69,86423 70,83012 67,73927 73,92096 66,77338 N13 14,82437 -4,74096 -31,3615 -35,8525 -23,5022 -43,9924 -27,4319 -29,6774 N14 8,942318 5,246753 52,81578 48,50671 55,18576 43,9822 57,98665 52,60032 57,98665 N15 10,20192 2,466598 55,50285 52,49338 62,38164 55,07293 60,44698 57,43751 60,44698 N16 4,271087 -0,14395 29,7234 24,67226 31,2607 25,33111 32,13915 32,57838 32,57838 -0,87674 39,12513 37,40429 33,10218 47,08404 31,16623 31,38133 N18 9,880869 3,476581 65,55169 71,5628 66,47648 66,70767 65,78289 65,55169 63,23972 N19 9,365079 -2,74164 29,93081 33,73892 31,45405 33,48504 28,66144 30,69243 31,70793 N20 -6,66805 -2,68219 59,46555 66,95281 58,69101 58,43283 57,91647 66,17827 57,91647 N21 -7,24608 -6,02056 39,57836 40,38042 43,32129 56,68891 36,90484 51,34187 40,64777 N22 -7,05194 -6,34146 37,07639 34,51389 25,97222 35,65278 32,80556 31,95139 33,65972 N17 9,5083 31,5007 26,33094 8,656781 -2,21191 -27,4319 29,8756 (WPG is the abbreviation of weight percentage gain, BC is the abbreviation cell wall bulking, ASE is the abbreviation Anti swelling efficiency.) 49 Appendix II It is the coefficient plot of the model with all main and interaction factors in MODDE. For the design of model see Methods in 2.2.1 and the multivariate analysis results in section 3.1.1 20 15 10 5 0 -5 -10 -15 -20 Mol Temp Air(no air drying) Air(air drying) PH(WithNaOH) PH(Without NaOH) time Mol*Temp Mol*Air(air drying) Mol*PH(WithNaOH) R2=0,881 Q2=0,256 Mol*PH(Without NaOH) Mol*time Temp*Air(no air drying) RSD=14,68 Conf. lev.=0,95 Temp*Air(air drying) Temp*PH(WithNaOH) Temp*PH(Without NaOH) Temp*time MODDE 9 - 2012-05-09 14:11:52 (UTC+1) Air(no air drying)*PH(WithNaOH) Air(no air drying)*PH(Without NaOH) Air(air drying)*PH(WithNaOH) Air(air drying)*PH(Without NaOH) Air(no air drying)*time Air(air drying)*time PH(WithNaOH)*time PH(Without NaOH)*time 50 Investigation: ase (PLS, comp.=2) Scaled & Centered Coefficients for ASE (Extended) N=22 DF=6 Mol*Air(no air drying) Appendix III According to the method shown in section 2.3.2, with the soaking days increased, the ASE values from different impregnation process groups heated at 140 °C were shown on the figure below. ASE of small size impregnated samples 80% 60% Control 140oC Fenton Reagent ASE(%) 40% Fenton Reagent 3 Fenton Reagent 4 20% Oxidized glucose 0% Oxidized glucose 2.1 0 2 4 6 8 Oxidized glucose 3 -20% Oxidized glucose 4 -40% Soaking days (a) ASE of Larg size impregnated samples 60% 40% Control 140oC Fenton Reagent ASE(%) 20% Fenton Reagent 3 Fenton Reagent 4 0% 0 2 4 6 8 Oxidized glucose -20% Oxidized glucose 2.1 Oxidized glucose 3 -40% Oxidized glucose 4 -60% Soaking days (b) (a) Anti Swelling efficiency(ASE) of impregnated wood (10*20*10mm)(R*T*L) during the nonleachable soaking test (b) Anti Swelling 51 efficiency (ASE) of impregnated wood (10*10*180mm)(R*T*L) during the nonleachable soaking test. Control 140 °C was the 2nd group in table 4, oxidized glucose was the 3rd group in table 4, Fenton’s reagent was the 4th group in table 4, oxidized glucose at pH 2.1 was the 5th group in table 4, Fenton’s reagent at pH 3 was the 6th group in table 4, oxidized glucose pH 3 was the 7th group in table 4, Fenton’s reagent 4 was the 8th group in table 4 and oxidized gluocse at pH 4 was the 9th group in table4, see section 2.3.1. Appendix IV According to the method shown in section 2.4.2, with the soaking days increased, the ASE values from different impregnate were shown on the figure below. ASE(%) ASE of different imprengted sample 50% 45% 40% 35% 30% 25% 20% 15% 10% 5% 0% Fenton Reagent Oxidized glucose Oxidized sucrose 0 2 4 6 8 Soaking days(d) Anti Swelling efficiency (ASE) of impregnated wood (10*20*10mm) (R*T*L) during the nonleachable soaking test. Fenton’s reagent was the reagent I in table 5, oxidized glucose was the reagent II in table 5, oxidized sucrose was the reagent III in table 5. 52
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