Recent Researches in Engineering Mechanics, Urban & Naval Transportation and Tourism Mixtures of Gasoline-ethanol and gasoline –methanol in a two stroke outboard low output engine. CHARALAMPOS ARAPATSAKOS, MARIANTHI MOSCHOU Department of Production and Management Engineering Democritus University of Thrace V. Sofias Street, 67100, Xanthi GREECE [email protected] Abstract: - This work deals with the examination of a two stroke outboard low output engine from the viewpoint of pollution and consumption, using as fuel gasoline-ethanol and gasoline-methanol mixtures. A series of laboratory instruments were used for the realisation of the experiments Key-Words: - Gasoline - ethanol, Gasoline –methanol, Gas emissions, Two stroke outboard engine understanding of the use of these two alcohols we must examine them separately. Fuel ethanol is an alternative fuel that is produced from biologically renewable resources that it can also be used as an octane enhancer and as oxygenate. Ethanol (ethyl alcohol, grain alcohol, ETOH) is a clear, colorless liquid alcohol with characteristic odor and as alcohol is a group of chemical compounds whose molecules contain a hydroxyl group, -OH, bonded to a carbon atom. It is produced by the process of fermentation of grains such as wheat, barley, corn, wood, or sugar cane. In the United States ethanol is made by the fermentation of corn [5,6]. By the reaction of fermentation simple sugars change into ethanol and carbon dioxide with the presence of zymase, an enzyme from yeast. Ethanol can also be made from cellulose that is obtained from agricultural residue and waste paper [6]. It is a high-octane fuel with high oxygen content (35% oxygen by weight) and when blended properly in gasoline produces a cleaner and more complete combustion. Ethanol is used as an automotive fuel either by itself or in blends with gasoline, such as mixtures of 10% ethanol and 90%gasoline, or 85% ethanol and 15% gasoline [9,10,11]. Many countries around the world use ethanol as fuel. For example, in Brazil ethanol is produced by using as raw material sugarcane and many vehicles use ethanol as fuel. Also in Canada and in Sweden ethanol is highly promoted as fuel because of the many environmental benefits that ethanol has. When gasoline is used as fuel hydrocarbons (HC) escape to the atmosphere. Many hydrocarbons are toxic and some, such as benzene, cane cause cancer to humans. If ethanol is used as fuel hydrocarbons are not being produced because ethanol is an alcohol 1 Introduction The possible increases of the price of crude oil, the abrupt oil market changes, the finite of reserves, as well as the environmental pollution led to the reevaluation of the importance of the rural and forestall factor as a renewable resources supplier. Important quantities of ethanol are produced every year to be used as fuel [1]. Ethanol has a high octane number, which means it can be used as a fuel additive, or as a substitute either as pure alcohol or as mixture of gasoline-alcohol [2]. Alcohol is produced in laboratories in many ways. Practical interest occurs in producing ethanol from the rich in sugar plants. ‘‘Alcoholic fragmentation’’ is the splitting of single sugars, type C6H12O6, mainly glucose and fructose, to CO2 which is catalysed by the zymasse enzyme. Raisins, molasses and starchy roots or fruits like potatoes, corn, barley and others are used for this purpose. Nowadays mixtures of gasoline - alcohol are used in USA mainly as car fuel (gasohol), either to fight the energy crisis or to decrease environmental pollution, because of the limited CO, HC emissions. Compared to pure gasoline, the gasoline-alcohol mixtures produce smaller calorific output. This is due to the fact that the use of these mixtures in petrol engines reduces the power of the engine [2,4]. The power decreases in principle, increases in proportion to the alcohol percentage in gasoline. The question is how a two stroke low output outboard engine behaves, from the viewpoint of pollution and consumption, when mixture of gasoline-alcohol has been used as fuel. Ethanol and methanol are alcohols that can be used as fuels instead of gasoline in automobile engines. For better ISBN: 978-1-61804-071-8 268 Recent Researches in Engineering Mechanics, Urban & Naval Transportation and Tourism that does not produce HC when is burned. The reaction of hydrocarbons and nitrogen oxides that are produced from the gasoline burning, in the presence of sunlight leads to the formation of photochemical smog. The use of ethanol as fuel can contribute to the decrease of photochemical smog since it does not produces hydrocarbons [11,12,13]. Vehicles that burn petroleum fuels produce carbon monoxide (CO) because these fuels do not contain oxygen in their molecular structure. Carbon monoxide is a toxic gas that is formed by incomplete combustion. When ethanol, which contains oxygen, is mixed with gasoline the combustion of the engine is more complete and the result is CO reduction [14,15]. Using renewable fuels, such as ethanol, there is also a reduction of carbon dioxide (CO2) in the atmosphere. Carbon dioxide is non-toxic but contributes to the greenhouse effect. Because of the fact that plants absorb carbon dioxide and give off oxygen, that balances the amount of CO2 that is formed during combustion absorbed by plants used to produce ethanol. This is why the use of ethanol will partially offset the greenhouse effect that is formed by carbon dioxide emissions of burning gasoline [16,17]. Ethanol, as an octane enhancer, can substitute benzene and other benzene-like compounds, which are powerful liver carcinogens, and reduce their emissions to the atmosphere. Besides the environmental benefits, production and use of ethanol, which is a renewable fuel, increases economic activity, creates job openings, stabilizes prices and can increase farm income. As a result ethanol as an automotive fuel has many advantages. Methanol (CH3OH) is an alcohol that is produced from natural gas, biomass, coal and also municipal solid wastes and sewage. It is quite corrosive and poisonous. Methanol has lower volatility compared to gasoline, which means that is not instantly flammable. Usually methanol is used as a gasolineblending compound, but it can be used directly as an automobile fuel with some modifications of the automobile engine. Although there are many feedstocks that are being used for the production of methanol, natural gas is more economic. Methanol is produced from natural gas with a technology of steam reforming. By this method natural gas is transformed to a synthesis gas that is fed to a reactor vessel to produce methanol and water at the presence of a catalyst. The reactions that represent methanol production are the following [18,19]: The main advantage of methanol as fuel is that is being produced from resources that can be found globally, while a large percentage of petroleum is located in Middle East. Furthermore, the materials needed for methanol production such as natural gas or biomass, are renewable. This means that methanol can also be cheaper and more economically attractive than gasoline. When fossil fuels are used in automobiles produce exhaust emissions of hydrocarbons, carbon dioxide and other gases that contribute to the greenhouse effect. Methanol can give lower HC and CO emissions and besides that the vehicles that use methanol emit minimum particulate matter compared to gasoline, which usually has damaging effect to humans. In addition, methanol has high-octane content that promotes better the process of combustion. Another advantage of methanol is that if it does ignite can cause less severe fires to the vehicle because is less flammable than gasoline [19,20]. Some disadvantages that methanol has are the lower energy content compared to gasoline, the fact that is not volatile enough for easy cold starting and can damage plastic and rubber fuel system components. The vehicle that uses methanol for fuel must have a large storage tank because pure methanol burns faster than gasoline, and besides that, materials that are not corrosive must make the storage equipment [21,22,23]. Renewable fuels such as methanol and ethanol will probably replace petroleum-based fuels in the near future because petroleum reserves are not sufficient enough to last many years. Also, the severe environmental problems around the world will eventually lead to the use of more environmentally friendly technologies. The question that is examined in this paper is how the mixtures of gasoline-ethanol and gasoline-methanol behave in a four-stroke engine from the aspect of emissions, function and fuel consumption. 2 Instrumentation and experimental results The tests were realised on an engine, type EVINRUDE 4HP and volume 50cc, which is used on small boats. For the measurement of exhaust gases, an exhaust analyser was used, type HORIBA MEXA 574E infrared radiation (Non Dispersive Infra Red) with a 0 to 10% CO and 0ppm to 10.000ppm HC range. The engine was placed in a container filled with tap water. The testings were realised using different gasoline-alcohol mixtures(gasoline, gasoline-10%ethanol, gasoline20%ethanol, gasoline-30%ethanol and gasoline- 2CH4 + 3H2O CO + CO2 +7H2 (Synthesis gas) CO + CO2 + 7H2 2CH3OH +2H2 + H2O ISBN: 978-1-61804-071-8 269 Recent Researches in Engineering Mechanics, Urban & Naval Transportation and Tourism 500 1000 1500 2000 2500 3000 CO% Figure 3. CO variation in relation to revolutions for the different gasoline-methanol mixtures gasoline 10% 20% 30% 0 500 1000 1500 2000 2500 3000 rpm Figure 1. CO variation in relation to revolutions for the different gasoline-ethanol mixtures H C (p p m ) gasoline 10% 20% 30% rpm ethanol 2 1,8 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0 methanol 2 1,8 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0 0 H C (p p m ) CO% 10%methanol, gasoline-20%methanol, gasoline30%methanol), keeping the oil quantity stable, at 1:50. For each of the above mixtures, the engine operated with different revolutions (500-1000-20003000rpm) and there was a continuous monitoring of the exhaust gases, CO and HC, for each mixture and number of revolutions separately. The second series of experiments dealt with the fuel consumption, which was measured separately for each mixture always in relation to the different engine speed. The environmental conditions, for all of the testings above, were temperature 200C and pressure 1atm with negligible fluctuations. The experimental results are shown at the following figures: 1000 1500 rpm 2000 2500 3000 Figure 2. HC variation in relation to revolutions for the different gasoline-ethanol mixtures ISBN: 978-1-61804-071-8 20% 30% 500 1000 1500 rpm 2000 2500 3000 In figures 1,3, it is noticed that the increase in the fuel alcohol percentage results in the CO reduction. Figures 2, 4 presents the HC variation in relation to motor engine speeds separately for each fuel mixture. The increase in the alcohol fuel percentage results in a HC increase, contrary to the CO reduction illustrated figure 1and figure 3. The increase of HC is probably caused by the production of aldehydes during the combustion . The results of the second series of experiments, shown on figure 5, refer to the engine consumption in relation to the revolutions and the fuel mixture. 20% 30% 500 10% Figure 4. HC variation in relation to revolutions for the different gasoline-methanol mixtures gasoline 10% 0 gasoline 0 ethanol 4500 4000 3500 3000 2500 2000 1500 1000 500 0 methanol 4500 4000 3500 3000 2500 2000 1500 1000 500 0 270 Recent Researches in Engineering Mechanics, Urban & Naval Transportation and Tourism 9 8 consumption(ml/min) 7 6 5 4 3 2 1 0 500rpm 1000rpm 2000rpm 3000rpm gasoline 4,9 5,4 6,2 7,1 10% 5,3 5,6 6,4 7,4 20% 5,7 5,9 6,6 7,6 30% 6,1 6,3 6,9 8,9 Figure 5. The variation of fuel consumption in relation of engine rpm and fuel (ethanol and methanol) mixtures in consumption. Also, it must be mentioned that the adjustment of the engine (air/fuel ratio) was that which referred to the use of gasoline as fuel. Comparing the mixtures of gasoline-ethanol and gasoline-methanol it can be concluded that the mixture of gasoline-methanol appeared better behavior regarding to gas emissions, but the same behavior regarding to fuel consumption. In figure 5 it can be noticed that the engine consumption increases in proportion to the % alcohol fuel percentage. This is the result of ethanol and methanol low calorific value, which means that in order to achieve the same number using pure gasoline, the fuel quantity in the combustion chamber must be increased when we use a gasolineethanol and gasoline- methanol mixtures. It is important to mention that there was no difference in the fuel consumption among the mixtures of gasoline-ethanol and gasoline-methanol. References: [1]. M. Kirik, “Alcohol as an Alternative Fuel “ The Ontario Digest and Engineering Digest , pp. 29-31, September 1997. 3 Conclusion [2]. C I. Arapatsakos and P D. Sparis. “ Bioethanol Premium Gasoline Mixture Tests in Otto Engines” Meeting of the Greek Section of Combustion Institute, Athens, 1997 The use of gasoline-ethanol and gasoline-methanol mixtures, from the pollution viewpoint, results in a CO reduction and a HC increase. These effects increase with the ethanol and methanol percentage in the fuel. Finally, from the consumption viewpoint, it was noticed that the increase in the alcohol fuel percentage has as a result the increase ISBN: 978-1-61804-071-8 [3].Swedish Motor Fuel Technology Co., Alcohol and Alcohol Blends as Motor Fuel, Vol IIB, p. 8:39, STU Information No. 580, 1986. 271 Recent Researches in Engineering Mechanics, Urban & Naval Transportation and Tourism [4]. R.M Tillman, Blending, “ Distribution and Marketing Aspects of Alcohols as Alternative Fuels” Ontario , November 19, 1976. [18]. Environmental Protection Agency ''Fact Sheet CMS-7, EPA 400-F-92-009'', USA, August 1994 [19]. Methanol Institute, ''Methanol Production'', Methanol Historical Pricing, Copyright 1996-2001 [5]. Koenig H Menrad and W. Bernhardt, “Alcohol Fuels in Automobiles ”Alcohol Fuel Conference, Inst. Chem. Eng. , Sydney, 9-11 August 1978. [21]. E. R. Fanick, L. R. Smith, et al., '' Laboratory evaluation of safety-related additives for neat methanol fuel'', SAE paper No 902156, 1990. [6]. Timothy T. Maxwell and Jesse C. Jones ''Alternative fuels: Emissions, Economics and Performance'' Published by SAE, 1995. [22]. J. Panzer, ''Characteristics of primed methanol fuels for passenger cars'', SAE paper No 831175, 1983. [7]. Keith Owen and Trevor Coley ''Automotive Fuels Reference Book'' Second Edition, Published by SAE, 1995. [23]. M. Singh, '' A comparative analysis of alternative fuel infrastructure requirements'', SAE paper No 892065, 1989. [8]. Fred Schafer and Richard van Basshuysen " Reduced Emissions and Fuel Consumption in Automobile Engines" Published by SAE, 1995. [9]. Swedish Motor Fuel Technology Co., '' Alcohols and alcohol blends as motor fuels'' Vol. II B, p.8:39, STU information No 580,1986. [10]. H. Menrad and M. Haselhorst, "Alcohol fuels", Monograph. Springer, New York, ISBN 3211816968,1981 [11]. Harrington, I.A.; Shishu, R.C.: A SingleCylinder Engine Study of the Effects of Fuel Type, Fuel Stoichiometry and Hydrogen-to-Carbon Ratio on CO, NO and HC Exhaust Emissions, SAE-Paper 730476. [12]. K. Taschner, ''Who Needs Biofuels'' European Environment Bureau Brussels 1993. [13].D.J Rickeard and N.D.Thompson. ''A review of the potential for biofuels as transportation fuels'' SAE paper No.932778, 1993. [14]. U.E. Stumpf, "Brazilian Research on Ethyl Alcohol as an Automotive Fuel" Alcohols Fuels Conference, Inst. Chem. Eng., Sydney, 1978. [15]. N.N.: U.S. EPA, Clean Air Facts, Nr. 3, 5, 9, 10, 15/1989, Washington, D.C. [16]. N.N.: Sept.1990 VDA-Jahresbeicht. Auto 89/90, [17]. "The Clean Fuels Report" J.E. Sinor Consultants Inc., Niwot, Colorado, February 1991. ISBN: 978-1-61804-071-8 272
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