J. Phys. Chem. B 1998, 102, 3959-3966 3959 Chemical Modification of Polystyrene Surfaces by Low-Energy Polyatomic Ion Beams Earl T. Ada, Oleg Kornienko, and Luke Hanley* Department of Chemistry, m/c 111, UniVersity of Illinois at Chicago, Chicago, Illinois 60607-7061 ReceiVed: December 30, 1997; In Final Form: March 18, 1998 The chemical modification of polystyrene surfaces by low-energy (10-100 eV) SF5+, C3F5+, and SO3+ ions was studied by X-ray photoelectron spectroscopy and two-laser ion trap mass spectrometry. The mechanism of fluorination was found to be dissimilar for SF5+ and C3F5+ ions in this energy range at fluences of 10141016 ions/cm2. SF5+ was found to induce fluorination of the polymer surface by grafting reactive F atoms upon dissociation at impact. SFn fragments were not found to be grafted or implanted into the polymer. Sulfur was detected on the polymer surface only at incident energies above 50 eV and was found to be sulfidic in nature. In contrast, C3F5+ ions induced grafting of both reactive F atoms and molecular CmFn fragments from the dissociation of the incident projectile. Larger proportions of highly fluorinated sites and thicker fluorocarbon layers were found for C3F5+ at all energies and fluences. A variety of aliphatic and aromatic fluorine bonding environments were detected on both SF5+ and C3F5+ modified polystyrene surfaces. I. Introduction Interest in low-energy ion beam-surface interactions is driven by two general applications: (1) the development of analytical techniques such as low-energy ion scattering spectroscopy, secondary ion mass spectrometry, and surface-induced dissociation mass spectrometry1-7 and (2) materials processing.1,8,9 Ion beam processing of materials involves the modification of surfaces by direct exposure to energetic ions. Ion beams have been used to graft specific functional groups to polymer surfaces for biomaterials, adhesion, and printing applications.10-12 Ion beams have also been used to synthesize or deposit thin films on metal and semiconductor surfaces with chemical and physical properties different from the bulk substrate.1,14 Finally, ion beams have been used to etch features on surfaces for pattern generation.9 Another important motivation for ion beam-surface experiments is to model plasma-surface interactions. Plasma-based processing of materials has gained widespread technological prominence due to its several advantages over other methods of surface treatment. However, the extreme complexity of the plasma environment makes it difficult to gain a detailed understanding of the fundamental plasma-surface interaction, especially for plasmas of organic molecules.14 Therefore, several studies have used ion beams of specific mass, kinetic energy, and fluence incident on well-defined surfaces to model the energetic species in plasmas that lead to fluorination,13,15,16 nitridation,17,18 hydroxylation, amination,11 and reactive ion etching.12,16,19 These and other model systems revealed some of the mechanistic details in the reaction processes, particularly the importance of energetic ion bombardment of the surface during plasma treatment.20 For example, specific chemical functional groups can be grafted onto the surface of polystyrene by bombardment with OH+ and NH+ ions at specific kinetic energies (<100 eV) and fluences.11 Radicals also occur in plasmas, typically at much higher concentrations than ions. Ion beams can be used to model radical-surface interactions since ions are often neutralized to radicals near surfaces. While the * Corresponding author. E-mail: [email protected]. kinetic energy distributions of radicals are often lower than those of ions in plasmas, this can be at least partially compensated for by adjusting the kinetic energy distribution in the ion beam. This lower kinetic energy distribution leads to a shallower interaction depth with the surface. It is generally believed that ions in the plasma are responsible for anisotropic etching while radicals cause isotropic etching.20 Fluorination is one of the best studied of the ion beam induced processes. This is due to the technological importance of surface fluorination and the relatively large fluorine chemical shifts in the core levels detected by X-ray photoelectron spectroscopy. Both -CF- and -CF2- fluorine bonding environments were produced in ion induced fluorination of polymer surfaces by 1 keV F+, CF3+, and non-mass-selected CFn+ ions.13 This fluorination was independent of the type of unsaturated sites in the target polymer. At this high incident kinetic energy, the molecular nature of the fluorine-containing ion is unimportant, and the molecular ion acts only as a convenient vehicle for delivering reactive F atoms. In contrast, at low incident energies of 2-100 eV, the molecular identity of the ion (CF+ vs CF2+), the incident energy, and the reactivity of the target surface (Si vs SiO2) determine whether the reaction pathway is etching or fluorocarbon deposition.12 While plasma fluorination of several polymers including polystyrene have been demonstrated in the literature, most of the mechanistic discussions center around the predominant radical species in the plasma as the fluorinating agent.21-24 Much of this work neglects the contribution of reactive molecular ions to surface fluorination. However, the energetic SFn+ and CmFn+ ions that exist in SF6, CF4, C2F6, and C3F6 plasmas probably contribute to the etching and deposition processes of the overall plasma-surface chemistry. We address in this paper the interaction of fluorinated molecular ions with polystyrene (PS) by studying mass- and energy-selected SF5+ and C3F5+ ions incident on PS thin films. We also briefly examine the sulfidization of PS by comparing SF5+ and SO3+ modification. We use X-ray photoelectron spectroscopy and two-laser ion trap mass spectrometry25-27 to determine the PS surface chemistry induced by these various molecular ions. We emphasize the molecular character of the S1089-5647(98)00595-1 CCC: $15.00 © 1998 American Chemical Society Published on Web 04/22/1998 3960 J. Phys. Chem. B, Vol. 102, No. 20, 1998 projectile ion and the kinetic energies at which this character directly controls the surface chemistry. II. Experimental Details The UHV system used for ion bombardment and analysis of the PS films was described previously.7 Briefly, it consists of a differentially pumped ion source attached to a target and analysis chamber that is maintained at a base pressure of 2 × 10-10 Torr by a 500 L/s turbomolecular pump. The ions were formed in an electron impact source at 80 eV electron energy, extracted, and accelerated to ∼1000 eV, mass-selected by a Wien filter, bent 3°, decelerated, refocused, and transported by a series of dc lenses to the target at normal incidence and at the appropriate kinetic energy. Ions of SF5+, C3F5+, and SO3+ were formed from SF6, C3F6, and SO3 precursor gases, respectively. The techniques for handling SO3 gas reported by Roberts and co-workers28 were followed here. The target chamber pressure increased to about 1 × 10-8 Torr during ion exposure. Typical ion currents for the three ions studied were 10-15 nA/cm2 with energy distributions of 2-3 eV fwhm and a beam width of ∼1 cm. The incident energies were varied from 10 to 100 eV and total ion fluences from 1014 to 1016 ions/cm2. The species purity of the mass-selected SF5+ and SO3+ ion beams was estimated to be 99%. For the C3F5+ ion beam, however, a purity of ∼95% was estimated due to incomplete separation of this ion from the C2F4+ and C3F6+ ions also produced in the electron impact source. A small electron current from the filaments of a sputter ion gun was delivered to the target surface during ion exposure to compensate for ion beam induced charging.11 Control exposures found negligible contributions to PS modification from the background gas and the neutralizing electron beam. Target materials consisted of PS films prepared by either spincoating onto 3 in. Si(100) wafers11 or by dip-coating stainless steel plates from a 0.3% PS solution in CH2Cl2. Survey X-ray photoelectron spectra were taken to ascertain the absence of oxygen, solvents, and other surface contaminants (see below). Survey spectra also monitored the uniformity of the polymer film by noting the absence of substrate signals. PS films prepared by this spin-coating method were previously estimated to be 15-20 nm thick.11 The PS films were analyzed in situ before and after ion beam exposure by X-ray photoelectron spectroscopy (XPS). Survey and core-level spectra were taken using a hemispherical electron energy analyzer operated at constant analyzer energy mode and an achromatic Mg KR X-ray source (Fisons/VG CLAM2 system). A photoelectron takeoff angle of 45° from the surface normal and a 50 eV analyzer pass energy were used. To correct for surface charging during XPS, the -CH- C(1s) main line was assigned to 285.0 eV for the untreated PS. This C(1s) peak was used as a binding energy reference for all other XPS features. No attempts were made to deconvolute the -CHC(1s) signal into the contributions from the alkyl backbone and the aromatic ring carbon atoms. C(1s), F(1s), O(1s), S(2s), S(2p), and Si(2p) spectra were measured. Quantitative estimations using peak areas were made after corrections for background (Shirley type subtracted) and photoelectric cross sections.29 Peak fitting was performed using the data analysis software of the XPS system (Fisons/VG VGX900) with component peaks having 70:30 Gaussian/Lorentzian character of variable widths. Typical XPS scan times were 30 min. The thickness, dF, of the fluorinated film was calculated from the equation30 ln[(IF/IP) + 1] ) dF/(λF cos θ) Ada et al. where IF is the C(1s) intensity of the fluorinated carbons (sum of -CF-, -CFCFn-, -CF2-, and -CF3- peak areas), IP is the C(1s) intensity of the unreacted polymer, λF is the mean free path for C(1s) photoelectrons taken to be ∼10 Å,13 and θ is the photoelectron takeoff angle measured from the surface normal. This equation assumes the fluorinated film to be a homogeneous overlayer. Since the films prepared here probably have a gradient in fluorine concentration with depth, the thickness values are only approximate. Control studies were made to determine the X-ray induced changes to the polymer thin films. No significant X-ray damage to the films was observed within the typical XPS acquisition time. Additionally, a sample of p-fluoro-PS thin film coated onto Si(100) wafer was analyzed for comparison. A few ion modified PS films were analyzed ex situ by twolaser ion trap mass spectrometry (L2ITMS). The L2ITMS instrument is discussed in detail elsewhere,26,27 and only a brief description will be given here. Samples were transferred from the ion modification/XPS apparatus to the L2ITMS instrument with a maximum air exposure time of 30 min. The samples were mounted at the end of a rotatable stainless steel probe in the L2ITMS. Desorption of the surface species was achieved by 1064 or 355 nm pulses of a Nd:YAG laser (9 ns pulse length). The desorbed neutrals entered into the ion trap mass spectrometer and were ionized by a second Nd:YAG laser. Either 266 or 118 nm laser pulses of several nanoseconds duration were used for photoionization. Nonselective singlephoton ionization with 118 nm radiation was shown to have several advantages over the multiphoton scheme using 266 nm radiation, including less photoinduced fragmentation of the desorbed species.27,31,32 The smaller probability for photofragmentation simplifies the interpretation of the mass spectra and minimizes erroneous assignment of photofragments as surface species. However, while fluctuations in photoionization efficiencies are expected to be less at 118 nm than at 266 nm, they may still vary considerably: this indicates that XPS should be used for quantification of surface species rather than L2ITMS. The positive ions formed by laser desorption/photoionization were ejected from the trap sequentially by their mass/charge (m/z) ratios and detected by a dynode and channeltron. Alternatively, a narrow m/z range packet of ions was isolated in the trap by the stored waveform inverse Fourier transform (SWIFT) method while all other ions were ejected. These selected ions were then translationally excited by further SWIFT pulses so that they underwent collision-induced dissociation (CID) with the ∼5 × 10-4 Torr of He buffer gas that is always inside the trap. CID was used for the structural analysis of individual mass ions. III. Results and Discussion A. Spectroscopic Analysis of Model Compounds. Figure 1 shows the F(1s) and C(1s) core spectra for the reference sample of p-fluoropolystyrene (p-fluoro-PS). The F(1s) peak is centered at 688.2 eV and has a fwhm of 1.7 eV and a π-π* shake-up feature at ∼695 eV. Similar shake-up features have been reported for various para-substituted polystyrenes33 and other aromatic polymers.34 The F(1s) π-π* shake-up feature is indicative of attachment of the fluorine atom to either an aromatic ring or an unsaturated carbon atom.33 This shake-up feature will be used in the discussion of the structure and bonding in the modified polystyrene (PS) films below. The X-ray satellite due to Mg KR3,4 occurs at ∼9 eV lower binding energy (BE) of the main line. The C(1s) spectrum of p-fluoro-PS is also shown in Figure 1. The C(1s) data (points) are fitted to two component peaks Chemical Modification of Polystyrene Surfaces Figure 1. F(1s) and C(1s) X-ray photoelectron (XP) spectra of p-fluoropolystyrene reference sample coated on Si(100) wafer. (solid lines) for the -CH- group at 285.0 eV (1.6 eV fwhm) and the -CF- group at 287.2 eV (1.6 eV). The C(1s) peak also displays a π-π* shake-up feature as a broad (2.2 eV) asymmetric peak centered at ∼292 eV: this C(1s) shake-up is also characteristic of an aromatic polymer. For the succeeding discussions of the XPS C(1s) peak fitted envelope, the following assignments are used: CHn at 285.0 eV (1.6 eV fwhm), -CCFn- at 286.5 eV (2.0 eV), -CF- at 287.2 eV (1.6 eV), -CFCFn- at 289.5 eV (1.6 eV), -CF2- at 291.2 eV (1.6 eV), π-π* shake-up at 292 eV (2.2 eV), and -CF3- at 293.2 eV (1.6 eV). These peak assignments are consistent with previously reported values in the literature.22,35 Two-laser ion trap mass spectrometry (L2ITMS) is used here as a complementary surface analysis technique to provide a more detailed view of the chemical structure of the polymer surface.25-27 Figure 2 is a series of L2ITM spectra from a test mixture of 1:1 PS and p-fluoro-PS deposited as a thin film onto a stainless steel probe. This test mixture was chosen as a model for the expected presence of fluorinated and unfluorinated styrene residues resulting from the bombardment of PS by SF5+ and C3F5+ ions. The top spectrum is a single MS of the mixture desorbed by 355 nm photons and subsequently ionized by 266 nm photons. The dominant peaks at m/z 104 and 122 are assigned to styrene and p-fluorostyrene monomers, respectively. CID is performed by first isolating the m/z 122 ion (middle spectrum) and then by fragmenting this ion by collision-induced dissociation (CID) with the background He in the ion trap. The prominent peak in the CID spectrum (bottom, Figure 2) occurs at m/z 96: it results from the formation of the monofluorobenzyl cation by removal of the ethylene side chain from the pfluorostyrene monomer via a H atom rearrangement followed by loss of C2H2. This result complements the XPS data in that it indicates the fluorine atom is attached as an aromatic ring substituent and confirms the assigned structure for the peak m/z 122 as the p-fluorostyrene monomer desorbed from the deposited test mixture. Secondary ion mass spectrometry (SIMS) is currently the most popular mass spectrometric method used to complement XPS for polymer surface analysis.36 The positive ion SIM J. Phys. Chem. B, Vol. 102, No. 20, 1998 3961 Figure 2. Two-laser ion trap mass (L2ITM) spectra of a 1:1 mixture of polystyrene and p-fluoropolystyrene. spectrum of PS was previously measured and compared with the spectra of plasma polymerized benzene, perfluorobenzene, and perfluorotoluene to rationalize the structures of the latter.35 The SIM spectra of both PS and plasma polymerized benzene were typical of polymers with alkylbenzene-type structures, showing peaks at m/z 39, 51, 77, 91, and 104 and an extended series of clusters ions.38 Our L2ITM spectra of pure PS (not shown) are essentially identical to the published SIM spectra, except that we do not observe any clusters beyond the dimer (not shown). Two major advantages of L2ITMS over SIMS are the ability to control the ionization step and the reduction in fragmentation. However, SIMS tends to sample the upper layers of a polymer surface while our L2ITMS desorbs the entire polymer film. SIMS has also been used to determine molecular weight distributions of polymers at interfaces. We do not use L2ITMS to determine molecular weight changes of the polymer surface, although these are likely to result from ion bombardment, because the laser desorption step in L2ITMS is accomplished via depolymerization. However, there are other desorption schemes in L2ITMS that preserve the molecular weight distribution of the polymer.25 B. Fluorination of Polystyrene by SF5+ and C3F5+. The top of Figure 3 displays the F(1s) spectra of polystyrene (PS) before and after exposure to 10 eV C3F5+ ions at fluences of 1 × 1015 and 3 × 1015 ions/cm2. The F(1s) peak is centered at 689 eV (2.1 eV fwhm). Different fluorine bonding environments cannot be resolved via the F(1s) peak shifts by our spectrometer. However, the 0.8 eV shift in the peak centroid and the larger width of the F(1s) signal compared to that for p-fluoro-PS (Figure 1) attest to the presence of various F bonding environments. Clark et al. reported a similar F(1s) centroid shift of ∼1 eV in highly fluorinated polymers from perfluorobenzene plasmas compared to less fluorinated polymers from monofluorobenzene plasmas.37 The absence of a lowintensity π-π* shake-up in the F(1s) spectra of Figure 3 (cf. Figure 1) indicates that fluorine atom attachment directly or immediately adjacent to the aromatic functionality does not constitute the dominant bonding environment. Rather, the absence of the π-π* shake-up in the F(1s) spectra indicates 3962 J. Phys. Chem. B, Vol. 102, No. 20, 1998 Ada et al. Figure 3. F(1s) and C(1s) XP spectra of polystyrene films before and after exposure to 10 eV C3F5+ ions at 1 × 1015 and 3 × 1015 ions/cm2 fluence. Figure 4. F(1s) and C(1s) XP spectra of polystyrene films before and after exposure to 10 eV SF5+ ions at 0.3 × 1016 and 1.0 × 1016 ions/ cm2 fluence. that most of the covalently bound F atoms are sufficiently distant from the aromatic group that the wave functions of the F atoms do not overlap with those of the aromatic system.33 A broad, low-intensity peak at 32 eV (not shown) is also observed to appear after exposure to C3F5+ ions: this 32 eV peak is due to the F(2s) photoelectron line typical of fluorocarbons.13,39 The bottom of Figure 3 displays the C(1s) spectra of PS before and after exposure to 10 eV C3F5+ ions. Analysis of the C(1s) line shape after ion exposure reveal the presence of -CCFn-, -CF-, -CFCFn-, and -CF2- groups. The fluorinated film thickness estimated from the C(1s) component peak areas is ∼2 Å after an ion exposure of 3 × 1015 ions/cm2. Also, the CF2/CF area ratio at this fluence is greater than two, indicating the presence of highly fluorinated sites on the surface. The XPS data indicate that 10 eV C3F5+ ions are grafting molecular fragments onto the PS surface rather than merely donating individual F atoms. The structure for the molecular ion has been reported to be the perfluoroallyl cation, CF2dCFCF2+.40 Addition of CmFn species to the PS surface is reasonable at 10 eV impact energy since minimal ion fragmentation due to the 1.5 eV average energy per atom of C3F5+. Furthermore, a 10 eV projectile ion can only interact with the top few angstroms of the surface, limiting the depth of fluorination into the PS surface. Some degree of resputtering of the fluoropolymer is also possible due to either the direct impact of the incident ion or the formation of volatile CF4 species. The C(1s) π-π* shake-up feature also decreased in intensity at increasing ion fluence with the appearance of the -CF2- peak. The decrease in π-π* shake-up intensity generally indicates the ion induced damage to the phenyl ring of PS11 and the formation of saturated C bonding environments on the surface. This was also reported in the plasma fluorination of polystyrene.22 The appearance of a -CF3- peak at 293.2 eV at even higher ion fluences (g5 × 1015 ions/cm2) prevented accurate quantification of the π-π* shake-up due to peak overlap. Fitting this region of the C(1s) envelope at these high ion fluences was therefore accomplished by assuming only -CF2- and -CF3- components and neglecting the contributions of the π-π* shake-up altogether. An additional error of e5% of the reported component peak areas is estimated by this approximation. Figure 4 presents the F(1s) and C(1s) spectra for PS before and after exposure to 10 eV SF5+ ions at fluences of 3 × 1015 and 1 × 1016 ions/cm2. Comparison of the F(1s) peak areas indicates that significantly less fluorine is incorporated into the PS surface by 10 eV SF5+ ions than by C3F5+ ions at similar energy and fluences. The F(1s) peak is centered at 688.3 eV (2.1 eV), which is closer to the value found for p-fluoro-PS than that observed for C3F5+. Similar to the 10 eV C3F5+ treated PS, no evident π-π* shake-up satellite is found in the F(1s) spectra of SF5+ treated PS, even at the high fluence of 1 × 1016 ions/cm2. The absence of the shake-up feature suggests that fluorine substitution onto the phenyl ring of PS does not dominate here. Examination of the C(1s) spectra in Figure 4 also shows differences between the two ions. The decrease in the intensity of the C(1s) π-π* shake-up indicates that, within the fluorinated film thickness, many of the phenyl rings are destroyed by the SF5+ ion impact. The CF2/CF area ratio is less than unity for the SF5+ modified PS, compared with the greater than two ratio observed for the C3F5+ modified PS. This lower CF2/CF ratio is expected for SF5+ since, unlike the C3F5+ ion, any -CF- and -CF2- species must form from the reaction of PS carbon atoms with the fluorine from the SF5+ ion. The observation of a smaller -CFCFn- peak here, compared with Figure 3, also lends support to this mechanism. However, our use of achromatic X-ray radiation makes deconvolution of the C(1s) peaks to obtain -CFCFn- peak areas somewhat tentative. The L2ITM spectrum of a 10 eV C3F5+ treated PS film is shown in Figure 5 (top), obtained using 1064 nm desorption and 118 nm ionization. The peak assignments for this spectrum indicate that more species exist on the surface than are indentified by XPS: the most likely assignment for m/z 50 is CF2+, m/z 52 is CH2F2+, m/z 56 is C4H8+, m/z 81 is C2F3+, m/z 91 is C7H7+, m/z 104 is C8H8+, m/z 122 is C8H7F+, m/z 131 is C3F5+, m/z 142 is C8H6F2+, m/z 191 is C9H6F4+, and m/z 219 is C4F9+. The 118 nm photoionization tends to minimize photofragmentation, indicating that many of these ions correspond to intact surface species. These results indicate that Chemical Modification of Polystyrene Surfaces Figure 5. L2ITM spectra of polystyrene film exposed to 10 eV C3F5+ ions at 5 × 1015 ions/cm2 fluence. the modified surface contains intact unfluorinated styrene (m/z 104), styrene fragments (m/z 50, 52, 56, and 91), fluorinated substituted styrene (m/z 122, 142, and 191), and deposited CmFn species (m/z 50, 52, 81, 131, and 219). CID is applied to the C9H6F4+ ion to determine its structure by isolating and then fragmenting a packet of ions of m/z 191 ( 3, as shown in the bottom of Figure 5. The major peak in this CID experiment is due to m/z 91, which is assigned as either C6H5-CH2+ or its resonant structure, the cyclic tropyllium ion, C7H7+. The m/z 91 most easily forms by the loss of neutral C2F4 from m/z 191, indicating that C2F4 remains as an intact species on the m/z 91 fragment. Thus, both the L2ITMS and the XPS data for PS modified by 10 eV C3F5+ ions indicate the grafting of intact CmFn fragments from the incident C3F5+ ion onto PS. The observation of m/z 219 for C4F9+ also indicates the presence of high mass fluoropolymers arising from the direct polymerization of projectile ions on the surface: similar species were formed by gas-phase polymerization in C3F6 plasmas.24 At higher incident energies, greater fluorination is achieved with both SF5+ and C3F5+ ions. Figure 6 shows the C(1s) and F(1s) XP spectra for films exposed to either 50 eV SF5+ (top) or C3F5+ (bottom) ions at fluences of 5 × 1015 ions/cm2. The fluorinated film thicknesses are estimated to be ∼4 Å for the SF5+ treated film and ∼13 Å for the C3F5+ treated film. These fluorinated thicknesses are larger than observed with 10 eV ions and are expected since the penetration depth of the fluorinating species into the polymer surface should be deeper at 50 eV. Furthermore, greater projectile dissociation at impact as well as polymer bond scission is expected to result in a larger number of reactive F atoms or CmFn + ions from the projectile and reactive sites on the polymer surface. These are manifested by the higher amounts of -CF-, -CF2-, -CFCFn-, and -CF3bonding environments for films exposed to both ions, compared with the 10 eV data. At 50 eV incident energy, both ions produce fluorinated films with a CF2/CF area ratio less than unity. At this higher energy, only smaller amounts of the intact molecular ion can survive the collision with the polymer surface. In contrast, the low impact energy of the 10 eV C3F5+ ion allows J. Phys. Chem. B, Vol. 102, No. 20, 1998 3963 Figure 6. F(1s) and C(1s) XP spectra of polystyrene films exposed to 50 eV SF5+ ions (top) and 50 eV C3F5+ ions (bottom) at 5 × 1015 ions/cm2 fluence. it to survive the collision intact and subsequently graft onto the polymer surface. The difference in the fluoropolymer amount with respect to the hydrocarbon fraction between the SF5+ and the C3F5+ treated PS films at 50 eV indicates that the SF5+ ion continues to be a mere vehicle for fluorine atoms which are the active fluorinating agents. In contrast, the C3F5+ ion can add intact CmFn fragments onto the surface, in addition to fluorine atoms. Since the number of available fluorine atoms is the same for both incident ions, this also indicates that not all of the available fluorine atoms from SF5+ get incorporated into the fluoropolymer film. Rather, some volatile SFn species may be emitted into the vacuum. Similar trends are observed for the two ions even at 100 eV incident energies. Overall, the thicker fluorinated films obtained from C3F5+ treatment support the argument for grafting of CmFn+ onto the PS surface even at these higher energies. The top of Figure 7 shows the L2ITM spectra for PS exposed to 50 eV SF5+ at a fluence of 5 × 1015 ions/cm2. The 266 nm multiphoton ionization is employed here, as is used in Figure 2 (cf. 118 nm ionization used in Figure 5). Multiphoton ionization is used here to selectively ionize aromatic species, minimizing ionization of nonaromatics such as SFn. The nonfluorinated PS monomer peak at m/z 104 dominates the spectrum. Additionally, the prominent m/z 121 and 142 peaks correspond to singly and doubly fluorinated PS monomers. The m/z 121 peak is offset by only one H atom off from the dominant peak of p-fluoro-PS (Figure 2). Comparison of the mass spectrum of SF5+ modified PS with the p-fluoro-PS MS indicates enhanced m/z 50, 53, and 78 peaks in the former. These are common benzene fragmentation peaks, indicating that 50 eV SF5+ induces bond cleavage in the styrene monomer. The bottom of Figure 7 displays the CID spectrum of the m/z 142 doubly fluorinated ion. Comparison of Figure 7 with the CID spectrum of p-fluoro-PS (bottom of Figure 2) indicates a diversity of fluorination sites on the styrene monomer that in turn generates several different structures of the C8H6F2+ ion at m/z 142. The predominant feature in CID of the pfluorostyrene monomer ion at m/z 122 is cleavage of the ethylene side chain via hydrogen rearrangement and loss of C2H2 3964 J. Phys. Chem. B, Vol. 102, No. 20, 1998 Ada et al. + Figure 7. L2ITM spectra of polystyrene film exposed to 50 eV SF5 ions at 5 × 1015 ions/cm2 fluence. C6H5F+ to form at m/z 96. Additionally, the absence of a strong m/z 102 or 103 peak indicates no loss of the fluorine atom from the ring (Figure 2), by either F or HF loss. In contrast, the CID spectrum of the m/z 142 ion from SF5+ modified PS (bottom, Figure 7) shows a different fragmentation pattern. Application of the side chain fragmentation mechanism of p-fluoro-PS to the m/z 142 ion explains the presence of the m/z 77, 97, and 114 ions by fluorinating both, one, or none of the side chain carbons, respectively (assuming that either acetylenic or ethylenic neutrals can be lost). The presence of m/z 121 is due to a H2F loss from m/z 142, indicating fluorination of the side chain. The presence of m/z 104 indicates loss of F2: this ion and m/z 77 both result from F atoms on adjacent carbons. Overall, the CID spectrum of m/z 142 indicates that SF5+ modification can fluorinate any of the carbons on the styrene monomer and, in some cases, adjacent carbons. These results are consistent with the absence of a π-π* shake-up feature in the F(1s) spectra (inset of Figure 6, see above). This complex surface structure proposed here is in accord with the results of various fluorinated plasma polymer studies. Figure 8 plots the percent contribution of various fluorinated carbon bonding environments to the total C(1s) line shape as a function of the incident ion energy for SF5+ (top) and C3F5+ (bottom) for a total ion fluence of 5 × 1015 ions/cm2. The contributions from the -CH- components were not included in Figure 8 to highlight the differences in the various fluorinated carbon environments: these can be easily derived from the total contributions of the fluorinated environments. In general, the relative amounts of fluorinated carbon environments increased with the ion energy for both ions. The fluorination of PS increased much more rapidly with increasing energy of C3F5+ ions than with that of SF5+ ions. For example, from 10 to 100 eV ion energies, the total percentage of surface fluorinated sites increased from 18% to 71% for C3F5+ ions. In contrast, fluorinated sites for SF5+ ion exposed samples increased from 14% to 34% in the same energy range. For SF5+ ion bombardment, any fluorine-bearing carbon on the surface can only result from the reaction of a polymer C atom with a F Figure 8. Percentage contribution of fluorinated bonding environments to the total C(1s) spectrum of polystyrene films as a function of incident ion energy for SF5+ (top) and C3F5+ (bottom) ions. atom from the dissociated projectile. In contrast for C3F5+ ions, the reaction of both the dissociated F atoms and the CmFn+ molecular fragments with the polymer can produce these fluorinated bonding environments on the surface. As the collision energy is increased, more projectile dissociation occurs, generating more reactive F atoms from SF5+ and C3F5+ ions. This is clearly seen from the steady increase of -CF3environments with ion energy. The projectile penetration depths are also necessarily increased with ion energy, and therefore, C atoms deeper in the polymer become available for reaction. This can also be interpreted from the increasing amounts of -CCFn- components with increasing ion energy for both ions. Here again, the difference in the mechanisms of surface -CFformation between the two ions is shown by the larger proportion of induced -CCFn- environments from C3F5+ ions: direct attachment of CmFn units to the polymer in addition to F atom attachment. At 10 eV, C3F5+ induces a surface CF2/ CF ratio of ∼2.3, whereas SF5+ gives a ratio of 0.4. This is a further evidence that CmFn attachment from C3F5+ ions dominates at 10 eV. At increasing ion energies, however, the surface CF2/CF ratio for the C3F5+ ion decreases to a value below unity and approaches that for the SF5+ ion at 100 eV. Figure 9 summarizes the dependence of overall fluorine incorporation by PS on the ion incident energy and identity. Values of F/C ratio are estimated in two ways: (1) calculating the F(1s)/C(1s) peak area ratio and (2) using the C(1s) component peak fit results. The overall fluorination is similar for both ions at 10 eV, with F/C ratios of ∼0.2. As the ion energy increases, there is a larger surface fluorination effect for C3F5+ ions. At 100 eV, C3F5+ ions are 2-3 times more effective at fluorination than SF5+, with F/C ratios of ∼0.7 vs 0.3, respectively. As discussed above, the enhanced ability of C3F5+ to fluorinate PS is due to the deposition of CmFn+ fragments. In contrast, SF5+ species can only donate F atoms for subsequent reaction with the film. The two methods of calculating F/C ratios are used to determine the presence of nonstoichiometric fluorine environments such as trapped F atoms or SFn fragments or F atoms that reacted with the Si or stainless steel substrates. The presence of nonstoichiometric F environ- Chemical Modification of Polystyrene Surfaces Figure 9. Relative F/C atomic ratio for polystyrene films exposed to SF5+ and C3F5+ ions plotted as a function of incident ion energy. ments is indicated by the larger F/C ratios calculated from the F(1s) and C(1s) core levels compared to those calculated from the C(1s) components. Reasonable agreement was, however, found between these two estimates of F/C ratio, within experimental error. C. Sulfidization of Polystyrene by SF5+ and SO3+. No sulfur photoelectron peaks are observed from the films exposed to 10 eV SF5+ even at the highest fluence of 1 × 1016 ions/ cm2. Similarly, sulfur was never detected by XPS on fluoropolymer films formed by the fluorination of PS by SF6 plasmas.23 SF6 plasmas were thought to be sources of F and SFn radicals, but apparently, SFn radicals do not graft to the polymer surface. At 10 eV incident energies, the SF5+ ions react by donating F atoms to the polymer surface in the same way that SF6 plasmas: by merely acting as convenient sources of reactive F atoms. At this low incident energy, SF5+ does not liberate S atoms that can react with the surface since it requires ∼18 eV to fully dissociate into its constituent atoms.41 Likewise, the 10 eV SF5+ ions do not have enough momentum to penetrate and implant into the polymer surface. At higher incident energies, however, beginning at about 50 eV, S(2p) and S(2s) signals (not shown) are observed whose intensities increased with total ion fluence. The implications of this observation are further discussed below for the 50 eV SF5+ exposure. The observation of sulfur incorporation into the fluoropolymer film after exposure to SF5+ ions commenced at about 50 eV incident energy. The amount of sulfur increases with energy and fluence. Figure 10 shows the S(2p) spectra for the 50 eV SF5+ exposed PS at 0.5 × 1016 and 1.0 × 1016 ions/cm2 total fluence (top). Also in Figure 10 is the S(2p) spectra of a PS film exposed to 50 eV SO3+ ions at 3 × 1015 and 5 × 1015 ions/cm2 total fluence (bottom). A single S(2p) signal centered at 163.8 eV is observed for the SF5+ exposed film. In comparison, two S(2p) peaks at 163.8 and 168.6 eV were found for the SO3+ exposed sample. The peak at 163.8 eV is assigned to a sulfide functionality, and that at 168.6 eV is assigned to an SO3 group in accord with the literature values for S(2p) shifts.42 The absence of a S(2p) signal at around 169 eV suggests the absence of any surface SFn groups on the fluorinated polymer. This supports the notion that SFn groups are not grafted onto J. Phys. Chem. B, Vol. 102, No. 20, 1998 3965 Figure 10. S(2p) XP spectra of polystyrene films exposed to 50 eV SF5+ ions (top) and 50 eV SO3+ ions (bottom) at various fluences. the PS surface by incident SF5+ ions. The sulfidic nature of the incorporated sulfur indicates that these reacted on the surface after complete dissociation of the SF5+ projectile. Any surviving SFn species (possibly SF4) after projectile impact are apparently reemitted back into the vacuum. IV. Conclusions The chemical modification of polystyrene (PS) thin films by 10-100 eV SF5+, C3F5+, and SO3+ ions was studied using the complementary techniques of XPS and L2ITMS. Different mechanisms of fluorination were found to be induced on the polymer surface by SF5+ and C3F5+ ions. Below 50 eV kinetic energies, addition of intact molecular and fragment ions of C3F5+ was observed. At these energies, SF5+ caused surface fluorination only by the reaction of liberated F atoms after ion impact on the surface. The absence of sulfur on the modified surface at SF5+ incident kinetic energies <50 eV suggested no addition of the molecular projectile onto the polymer structure. At kinetic energies of 50-100 eV, higher projectile dissociation and increased depth penetration of the ion below the polymer surface resulted in thicker fluorinated films and the appearance of CF3 bonding environments for both SF5+ and C3F5+ ions. The fluorinated film thickness obtained from C3F5+ ions at all energies, however, was consistently larger than that obtained from SF5+ ions. This further supports the argument for grafting of CmFn fragments onto the polymer surface. Various fluorine bonding environments were found by both XPS and L2ITMS analysis of the modified polymer surface exposed to SF5+ and C3F5+ ions. These bonding environments included aromatic and aliphatic sites of fluorine attachments. Both ions were also found to fragment the styrene monomer on the surface. Sulfide formation on the surface due to >50 eV SF5+ exposure was determined by comparison with a 50 eV SO3+ bombarded PS sample. No high binding energy component peaks were found in the S(2p) XP spectrum for the SF5+ bombarded films, indicating the absence of molecular attachment of SFn species from SF5+ ions onto the PS surface. Our results have important implications for fluorinated plasma modification of surfaces. It is clear that the kinetic energy and chemical structure of the molecular constituents of plasmas will 3966 J. Phys. Chem. B, Vol. 102, No. 20, 1998 contribute to the plasma-surface chemistry. Molecular ions present in SF6 or C3F6 plasmas will contribute to the surface fluorination of polymer surfaces. Support is found for the wide diversity of chemical species formed from plasmas of organofluorine and other molecular compounds. Support is also found for prediction that plasma precursor gases with low or zero CF/F ratios will behave as etching plasmas (i.e., SF6) whereas those with high CF/F ratios will deposit plasma polymers (i.e., C3F6).22 Acknowledgment. We would like to thank Tim Keiderling for the loan of the Lumonics Nd:YAG laser for the L2ITMS instrument and Veronica Frydman for providing the p-fluoropolystyrene. This research is supported by the National Science Foundation (CHE-9632517 and CHE-9457709). L.H. is supported by a NSF Young Investigator Award (1994-98). 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