Copyright (c)JCPDS-International Centre for Diffraction Data 2002, Advances in X-ray Analysis, Volume 45. RIETVELD STRUCTURE REFINEMENT OF CARBONATE AND SULFITE ETTRINGITE D.G. Grier1, E.L. Jarabek1, R.B. Peterson1, L.E. Mergen2, G.J. McCarthy1 1Department of Chemistry, North Dakota State University, Fargo, ND 58105-5516 2Department of Chemistry, Concordia College, Moorhead, MN 56562 ABSTRACT Two sulfate ettringite analogs, sulfite and carbonate ettringite, were synthesized using procedures based on the “saccharate method”. Phases with the ettringite structure occur as hydration products of many cement and coal combustion by-products (CCBs) systems. Structural refinements of carbonate and sulfite ettringite were performed using Rietveld techniques. The present study was carried out to determine which starting model, sulfate ettringite or thaumasite, gave better end results in the structure refinement of several variant models of carbonate and sulfite ettringite. X-ray powder diffraction (XRPD), along with several auxiliary characterization techniques, namely, thermogravimetric analysis (TGA), Fouriertransform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM), were used to characterize the synthetic ettringites. Rietveld results suggest sulfate ettringite is a more appropriate starting model compared to thaumasite when modeling sulfite or carbonate ettringite. In the case of sulfite ettringite, results show better pattern fitting when modeling for disorder; while carbonate ettringite variants show very little deviation between the fully ordered variant and those variants modeled for disorder. INTRODUCTION Phases with the ettringite structure occur as hydration products of many cements [1,2] and coal combustion by-products (CCBs) [3,4]. The mineral ettringite, nominally Ca6Al2(SO4)3(OH)12 • 26H2O and here referred to as “sulfate ettringite”, exhibits at least limited solid solution behavior with many other compositional end-members. Substitution may occur on the aluminum site by metals such as iron, manganese, chromium, or silicon, in the case of thaumasite [5]. Substitution may also occur on oxyanion sites by groups such as carbonate, sulfite, borate, and several other possible divalent oxyanions available from the mineral’s surrounding chemical environment [6]. Sulfate ettringite crystallizes in the space group P31c, and is composed of columns of Ca6[Al2(OH)12 • 24H2O]6+ oriented along the c-axis, with the inter-column channels filled with three sulfate ions and the two remaining water molecules [7]. Thaumasite, nominally Ca6Si2(SO4)2(CO3)2(OH)12 • 24H2O, is a related phase with a similar structure, and also occurs in hydrated concretes and CCBs. Thaumasite crystallizes in the space group P63, with the Al:Si substitution charge balanced by replacement of an additional oxyanion (carbonate) for the channel water molecules. Tetrahedral sulfate and trigonal planar carbonate groups alternate along the thaumasite inter-column channels [8]. With the sulfate ettringite unit cell referred to hexagonal axes, both minerals have similar lattice dimensions, although details of the structure lead to a doubling of the c-axis for sulfate ettringite [7,8]. 194 This document was presented at the Denver X-ray Conference (DXC) on Applications of X-ray Analysis. Sponsored by the International Centre for Diffraction Data (ICDD). This document is provided by ICDD in cooperation with the authors and presenters of the DXC for the express purpose of educating the scientific community. All copyrights for the document are retained by ICDD. Usage is restricted for the purposes of education and scientific research. DXC Website – www.dxcicdd.com ICDD Website - www.icdd.com Copyright (c)JCPDS-International Centre for Diffraction Data 2002, Advances in X-ray Analysis, Volume 45. Carbonate and sulfite ettringite have typically been characterized by XRPD using the sulfate ettringite structure by analogy [9]. The primary differences between the ettringite and related thaumasite structures include; space group, ordering of the sulfate tetrahedral orientations, rotational ordering of stacked groups (oxyanions and/or water) in the channel sites, and occupational disorder among sulfate, carbonate, and water on the channel sites [6]. Since these slight differences noted in the single crystal determinations negate complete solid solution per se, the extent of potential miscibility between the two structure models is still being debated [5,10]. To the authors’ knowledge, no structure data are available for carbonate or sulfite ettringite. Moreover, cell determinations from Rietveld quantitative XRPD analyses of sulfate ettringite in several hydrated CCBs suggest sulfite or carbonate substitution [11]. The present study was therefore undertaken to provide appropriate structure models for the sulfite and carbonate end members. Several potential models were tested by Rietveld structure refinement techniques using the structural variations given above, along with X-ray powder diffraction patterns from synthetic sulfite and carbonate ettringite. EXPERIMENTAL PROCEDURES Synthesis Two sulfate ettringite analogs, sulfite and carbonate ettringite, were synthesized using procedures based on the “saccharate method” of Carlson and Berman [12], which involves precipitation from supersaturated solutions of CaO (dissolved to saturation in a 10% sucrose solution) and the correct stoichiometric equivalents of sodium aluminate tetrahydrate (Na2Al2O4 • 4H20) and sodium sulfite (Na2SO3) in the case of sulfite ettringite or sodium aluminate tetrahydrate (Na2Al2O4 • 4H20) and sodium carbonate (Na2CO3) in the case of carbonate ettringite. The sulfite ettringite was found to be phase pure by XRPD analysis, while the carbonate ettringite contained trace impurities of calcite and a measurable amorphous content. Reagents were analyzed by XRPD methods and shown to be phase pure. To alleviate atmospheric CO2 in solution, 600 ml of distilled, ionized water was boiled in a 1liter flask for 10 minutes and left to cool and stir under bubbling nitrogen at room temperature for approximately 24 hours. After the CaO dissolved, the CaO/sucrose solutions (pH: 12.5-13) were allowed to stir for 15 minutes before inducing the formation of the precipitate with the advent of either Na2Al2O4 • 4H20 and Na2SO3 solution, in the case of sulfite ettringite, or Na2Al2O4 • 4H20 and Na2CO3 solution, in the case of carbonate ettringite. These solutions were titrated slowly into the CaO/sucrose solution; upon which, a white precipitate formed. The pH of the initial solutions were adjusted, as needed, using NaOH pellets to maintain a pH between 11.5-12.5. Following precipitation, the two solutions were left to stir under nitrogen at ambient temperature for 24 hours. The solutions were then vacuum-filtrated and washed with distilled water and acetone. Preliminary (3-minute scan time) qualitative XRPD data were collected, followed by higher quality, longer scan time data, to determine phase purity. The XRPD data showed the crystalline component of the synthetic products to be phase pure sulfite and carbonate ettringite, with exception to trace amounts of calcite, due to atmospheric carbonation of CaO, in the case of carbonate ettringite. 195 Copyright (c)JCPDS-International Centre for Diffraction Data 2002, Advances in X-ray Analysis, Volume 45. Characterization Techniques The synthetic products were initially tested for purity and characterized using qualitative XRPD, Fourier-transform infrared spectroscopy (FTIR), and thermogravimetric analysis (TGA). X-ray powder diffraction data was collected using a Phillips PW3040 X’pert-MPD Multipurpose Diffractometer in Bragg-Brentano geometry (Cu Kα radiation). This unit is equipped with a Cu monochromater, programmable divergence, scatter and receiving slits, and soller slits on both incident and diffracted beams. Qualitative variable slit data were collected over 7°-65° 2θ, using a step size of 0.025 and a run time of 1s/step while quantitative fixed slit data were collected over 20°-140° 2θ, using a step size of 0.03° at a rate of 2s/step. Structure refinements were performed by the Rietveld method using GSAS software. Several models were tested using disorder variants of analogous published structures for sulfate ettringite and thaumasite [7,8]. Thermal analyses were gathered using a Perkin Elmer Thermogravimetric Series 7 Analyzer. TGA scan data, utilizing sample specimens of approximately 100mg, were collected between 25° and 1200° at 10°/min. Samples, prepared for scanning electron microscopy imaging, were mounted on aluminum mounts and coated with gold using a Technics Hummer II sputter coater. Images were obtained using a JEOL JSM-6300 Scanning Electron Microscope. IR analyses were made using a Nexus 470 FT-IR Spectrometer equipped with a N2 purge chamber. Scans were collected at 400-4000 wavenumbers following a 15 minute N2 purge. RESULTS and DISCUSSION Qualitative XRD Analysis Figure 1A) Diffractogram of synthetic carbonate ettringite Figure 2A) Diffractogram of synthetic sulfite ettringite Quantitative XRD Analysis Figure 1B) Rietveld fit to synthetic carbonate ettringite data Figure 2B) Rietveld fit to synthetic sulfite ettringite data 196 Copyright (c)JCPDS-International Centre for Diffraction Data 2002, Advances in X-ray Analysis, Volume 45. 197 GSAS, Rietveld Structure Refinements A comparative study was carried out to determine which starting model, sulfate ettringite or thaumasite, gave better end results in the structure refinement of several variant models of carbonate and sulfite ettringite (see figures 3A and 3B). GSAS was used to refine six variant models of both the carbonate and sulfite ettringite analogs. These variants were refined to determine which model obtains the best end results when modeling for disorder on all or several of the channel sites. S S O O S O S O O S O O O O O O O O O O S O O O O O O S C C O O O S O O S O S O O S O O O S O O O O O O O S O O O O O O S O O O O O O O O O O O S O S S S S O O O O O O O O O O O O O O O O O O O O O O O O SO3Et-2 SO3Et-3 SO3Et-4 SO3Et-5 SO3Et-6 Figure 3a) Sulfite ettringite model variants refined, including disorder on several channel sites. Only channel constituents are shown for clarity. Key: S O O O O O S O S O O O Sulfite Sulfite, disordered O O O O O O O O O Water Water, disordered O O O O CO O C C C O O O O O O O O O O O O C O O O O O O C O O O C O O O C O O O C O O O O O O O O O O O O O O O O O O O O O O O O O O O S O O O C O O O C C O O O S O O O O O O C C O O O C C O O O O O O CO3Et-2 CO3Et-3 CO3Et-4 CO3Et-5 C C C C O O O CO3Et-6 Figure 3b) Carbonate ettringite model variants refined, including disorder on several channel sites. Only channel constituents are shown for clarity. Key: C C OC O O O O O O O O Carbonate CO3, disordered O O O O O O O O O Water Water, disordered The Rietveld results, in the case of carbonate ettringite, show little deviation between the final Chi2 values of each variant model (see table 1). A slightly improved fit was achieved when disorder was modeled for all of the carbonate ions or water molecules within the channel above and below each z = n • (1/4) site (see figure 3b, CO3Et-6). Modeling for the trigonal planar, position-disordered carbonate groups in the channel sites of carbonate ettringite produced very little difference in the fits to observed data. Table 1. Rietveld Structure Refinement Results Chi 2 Sample Carbonate Ettringite CO3Et2 2.672 CO3Et3a 2.768 CO3Et3b 2.762 CO3Et4a 2.730 CO3Et4b 2.724 CO3Et5a 2.729 CO3Et5b 2.693 CO3Et6a 2.587 2.569 CO3Et6b Sulfite Ettringite SO3Et2 4.361 SO3Et3a 3.725 SO3Et3b 3.920 SO3Et4a 3.926 SO3Et4b 3.897 SO3Et5a 3.439 3.388 SO3Et5c SO3Et6a 3.622 SO3Et6c 3.508 Figure 4) SEM photomicrograph of synthetic carbonate ettringite Copyright (c)JCPDS-International Centre for Diffraction Data 2002, Advances in X-ray Analysis, Volume 45. 198 The results, in the case of the sulfite ettringite, showed greater deviation between the final Chi2 values of each variant model (see table 1). The best fit was achieved using a model that contained orientation-disordered sulfite groups in one of the three sulfite sites and positiondisordered water groups in the water site (see figure 3a, SO3Et-5). This seems to be an appropriate model, explained by the electron repulsion of the apical electron pair of the sulfite ions in response to their electronic environment. TGA 120 1 100 0 0 -4 60 -5 50 80 -2 Weight % -3 70 -1 Derivative Weight Percent -2 80 Weight Percent 100 -1 60 -3 -4 40 -5 -6 40 20 -7 30 -6 -8 0 200 400 600 800 1000 Derivative Weight % 90 0 1200 -7 0 200 400 Temperature 600 800 1000 1200 Temperature TGA and DTG thermograms of synthetic carbonate ettringite Table 2A) TGA Results Total mass Mass Temperature loss, % range, °C loss TGA and DTG thermograms of synthetic sulfite ettringite Assign -ment Table 2B) TGA Results Total Mass Temperature mass loss loss, % range, °C 25-550 47.0 47.0 H2O, OH 550-800 1.2 48.2 OH 800-925 0.9 49.1 OH (?) 925-1100 2.2 51.3 OH (?) 25-500 46.1 46.1 H2O, OH 500-725 4.2 50.3 OH 725-860 4.8 55.1 CO2 860-925 6.1 61.2 CO2 925-1100 1.0 62.2 CO2 Assign -ment These TGA results suggest that both the carbonate and sulfite synthetic ettringites contained three water molecules per formula unit in the channel sites, yielding a molecular formula of Ca6Al2(SO3 or CO3)3(OH)12 • 27H2O. Previous literature reports that ettringite members are capable of containing between 0 and 6 water molecules in their channels depending on the method of preparation, the types of anions, and the relative humidity in the laboratory setting [9]. CONCLUSIONS The synthesized ettringite analogs, sulfite and carbonate ettringite, were found to be phase pure by XRPD and FTIR analysis with the exception of the trace contaminant calcite and a measurable amorphous content, in the case of the carbonate ettringite. Copyright (c)JCPDS-International Centre for Diffraction Data 2002, Advances in X-ray Analysis, Volume 45. Rietveld results, in the case of both carbonate and sulfite ettringite, were found to refine to more appropriate values when using the sulfate ettringite starting model, instead of thaumasite. In the case of carbonate ettringite, results suggest that the choice of starting model causes a relatively insignificant difference between the observed patterns of each model. In the case of sulfite ettringite, all of the models with disordered sulfite groups show a significant improvement in the observed pattern (fitting) data relative to the fully ordered model. The best fit, observed for the carbonate ettringite variants, was achieved using a model with disordered carbonate or water groups above and below each z = n • (1/4) site. The best fit, observed for the sulfite ettringite variants, was achieved using a model containing orientation-disordered sulfite groups in one of three sulfite sites and position-disordered water groups on the water site. TGA results suggest that both the carbonate and sulfite synthetic ettringites contained three water molecules per formula unit in the channel sites. REFERENCES [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] H. F. W. Taylor, Cement Chemistry (Harcourt Brace Jovanovich, Publishers, 1990). F. M. Lea, The Chemistry of Cement and Concrete, 3rd Ed. (Chemical Publishing Company, Inc., New York, NY. 1971). G. J. McCarthy and J. K. Solem-Tishmack. “Hydration Mineralogy of Cementitious Coal Combustion By-Products,” Advances in Cement and Concrete, (ed. M. W. Grutzeck and S. L. Sarkar). American Society of Civil Engineers, New York, 1994, p. 103. G. J. McCarthy, R. D. Butler, D. G. Grier, S. D. Adamek, J. A. Parks, and H. J. Foster. “Long-term Stability of Landfilled Coal Combustion By-Products,” Fuel, Volume 76, No. 8, 697703, 1997. S. J. Barnett, C. D. Adams, and A. R. W. Jackson. “Solid Solutions between Ettringite, Ca6Al2(SO4)3(OH)12 • 26H2O, and Thaumasite,Ca3SiSO4CO3(OH)6 • 12H2O,” Journal of Materials Science, Volume 35, 4109-4114, 2000. G. J. McCarthy, D. J. Hassett, and J. A. Bender. “Synthesis, Crystal Chemistry and Stability of Ettringite, A Material with Potential Applications in Hazardous Waste Immobilization,” Advanced Cementitious Systems: Mechanisms and Properties, Materials Research Society Symposium Proceedings Series, Volume 245, 129-140, 1992. A. E. Moore and H. F. W. Taylor. “Crystal Structure of Ettringite,” Acta Cryst., B26 (1970), 386. R. A. Edge and H. F. W. Taylor. “Crystal Structure of Thaumasite, [Ca3Si(OH)6 • 12H2O](SO4)(CO3),” Acta Cryst., B27 (1971), 594. H. Pöllmann, H. J. Kuzel, and R. Wenda. “Compounds with Ettringite Structures,” Neues Jahrbuch Miner. Abh. 160: 133-158; Stuttgart 1989. J. Bensted. “Thaumasite – Background and Nature in Deterioration of Cements, Mortars, and Concretes,” Cement and Concrete Research, Volume 21, 117-121, 1999. D. G. Grier, M.S. Thesis, Department of Chemistry, North Dakota State University, Fargo, ND, 96 pp. (2000). E. T. Carlson and H. A. Berman, J. Res. NBS 64A, 333-341, 1960. ACKNOWLEDGMENTS We would like to thank Scott Payne for collection of SEM images. This work was supported financially through the following grants: DOE-UCR #DE-FG22-96PC96207 & NSF-EPSCoR #EPS-987480 199
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