floe sectional dock and leg kits

FLOE sectional dock and leg kits
assembly instructions
KIT P/N 510-02500-01 SHALLOW
KIT P/N 510-02501-01 MEDIUM
KIT P/N 510-02502-01 DEEP
PIPE BRACKET WITH
HARDWARE, PIPE, AND SAND PAD
ALL SOLD SEPARATELY
TOOLS REQUIRED
WARNING
Never adjust your dock legs with
an impact wrench or hammer
drill. Never adjust your dock legs
with more than 15 ft/lbs of force.
Applying too much force to your dock
legs will damage the mechanism.
INSTRUCTION P/N 610-02500-01
ISSUED: 1/14/15
We recommend that the deck surface of the dock
is a minimum of 16” above the water when properly
adjusted. However if you have high wave conditions that
commonly exceed 15” we recommend that your raise
your dock accordingly. Waves should pass under the
dock and not hit siderail or decking.
Want the best? Go with the FLOE!
Page 1
• 7-32” ALLEN HEAD SOCKET
• (2) 9/16” SCOKETS OR WRNCHES
• 1-1/8” SOCKET AND SOCKET ADAPTOR
OR FLOE SPEED WRENCH (TO ADJUST
THE LEGS)
• TORQUE WRENCH
• CORDLESS DRILL
• 13/32” DRILL BIT
• TAPE MEASURE
• LEVEL
©Floe International, Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
All rights reserved.
FLOE sectional dock leg kits
exploded view and parts list
KIT P/N 510-02500-01 SHALLOW
KIT P/N 510-02501-01 MEDIUM
KIT P/N 510-02502-01 DEEP
Item
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Part No.
Qty Description
001-26725-00 2 Pin, Safety Snap - 3/8 X 1.75 SS
001-70000-00
2 Soft Grip Knob, 1/2-13 X 1-1/4”
001-70110-00 2 HHCS 3/8-16 x 1 3/4” SS
001-70111-00 4 HHCS 3/8-16 x 2” SS
001-70118-00
2 HHCS 3/8-16 x 3 3/4” SS
001-70119-00
2 HHCS 3/8-16 x 4” SS
001-71017-00
24 Flat Washer, 18-8 SS
001-73819-00
10 BHCS, 3/8-16 X 2” SS
001-76071-00 18 Nut, Nylock 3/8-16 Aluminum
001-76349-00
2 Nut, 3/8-16 Aluminum
001-76350-00
2 Nut, 1/2-13 Aluminum
002-00064-00
2 Bracket, W/K Brace
002-03305-00
2 Tube, Leg Brace - 22.5”
002-00063-00
2 Pocket, Adjustable Leg
002-07002-00
2 Quick Connect, SCTNL. Dock
002-07009-00
2 Mount, Center V-Brace
110-00230-00
2 ASS’Y, Shallow Leg Sectional Dock
110-00108-00
2 Weld’t, Sand Pad Sectional
110-00233-00
2 ASS’Y, Medium Leg Sectional Dock
110-00236-00
2 ASS’Y, Deep Leg Sectional Dock
Page 2
Step 1
• Place the dock section upside down on a soft surface or wood blocks to ensure the deck surface doesn’t
get scratched.
• Slide a 1/2” aluminum nut into the track of each leg pocket. (Fig. 1a)
• Thread the knob bolt in through the leg pocket and into the nut. Do not fully tighten knob bolt at this time.
• Attach each leg pocket to the dock frame using (4) 3/8x 2” button head bolts, (4) stainless steel flat
washers and (4) 3/8” nylock nuts. TORQUE TO 20 FLT/LBS.
• Depending on the layout, the leg pockets can be mounted on the end for a straight dock (Fig. 1b) or on the
side to create a boat slip or sundeck (Fig. 1c). You may need to drill 13/32” holes for the side mount boat
lift configuration (Fig. 1d)
3/8” aluminum
Fig. 1b
nylock nut
straight dock
1/2 x 1-1/4” knob bolt
leg pocket
Fig. 1a
Fig. 1c
3/8” stainless steel
flat washer
sundeck / slip
3/8 x 2” stainless steel
button head bolt
Fig. 1d
In this configuration you will need to
drill a hole for the second quick
connect.
Both Leg Kits on
one side for a
sundeck.
Page 3
Step 2
• Attach the two Center V-Brace Mounts to each side of the center frame between
the two leg pockets using (2) 3/8 x 2” hex head bolts and (2) 3/8” nylock nuts as
shown in Fig. 2c & d.
• For composite decking, attach one V-Brace Mount to the outside of each center
frame. (Fig. 2b)
• For a sundeck, attach each V-Brace Mount to opposite ends of the same frame
beam as shown in Fig. 2d
• Torque to 20ft lbs.
3/8” aluminum nylock nut
center v-brace mount
3/8 x 2” stainless steel
hex head bolt
Fig. 2a
straight dock
Fig. 2b
Fig. 2d
Fig. 2c
Straight dock
composite dock
sundeck / slip
V-brace mount
Location
V-brace mount
Location
Page 4
Step 3
• Insert a leg into each Leg Pocket as shown in Fig. 3a (note the orientation of the stop
blocks welded to the front and rear of the leg in Fig. 3a). Rocking the leg assembly
while hand tightening the knob bolt will help to ensure that the leg is seated and the
knob bolt is adequately tightened. Note – if the leg moves in the pocket, the knob bolt
needs to be tightened further. Do not use any tools on the knob bolt.
• Slide a Brace Bracket
Clamp over the leg
with the tab toward
the center of the
dock as shown in
Fig. 3b and insert
(2) 3/8 x 4” hex
head bolts, (4) 3/8”
stainless steel flat
washers and (2) 3/8”
nylock nuts. Do not
tighten at this time.
3/8” stainless
steel washer
3/8 x 4” stainless steel
hex head bolt
3/8” aluminum
nylock nut
v-Brace clamp
Stop Block
Fig. 3b
Fig. 3a
Step 4
• Attach the (2) V-Braces to the Center V-Brace Mount using the (2) Safety Snap Pins. For the
composite docks use the 12-1/2” V Braces that are shipped with the dock section.
• Adjust the V-brace Bracket Leg up or down the leg to allow the installation of the (2) 3/8 x 1-3/4”
hex head bolt, (4) 3/8” stainless steel flat washers and (2) 3/8” nylock nuts as shown in Fig. 4.
Do not over tighten and crush the V-Brace.
• At this time, tighten the
3/8 x 4” bolt and nut
on the V-brace Bracket
Clamp installed in Step 3.
TORQUE TO 20 FT/LBS.
safety snap pin
3/8” aluminum
nylock nut
v-Brace
3/8” stainless
steel washer
Page 5
3/8 x 1-3/4” stainless
steel hex head bolt
Fig. 4
Step 5
• Attach the Sand pads to the Dock Legs using (2) 3/8 x 3 ¾” hex head bolts, (4) 3/8” stainless steel
flat washers and (2) nylock nuts as shown in Fig. 5
sandpad
3/8 x 3-3/4” stainless
steel hex head bolt
3/8” stainless
steel washer
3/8” aluminum
nylock nut
Fig. 5
Step 6
• Turn the dock section right side up and attach the Quick Connects to the dock using (2) 3/8 x 2”
button head bolts and (2) aluminum nuts as shown in Fig 6a. TORQUE TO 20 FT/LBS.
• Note the orientation shown in Fig 6a is for straight docks or shore end ramps. For sundeck and
slip applications, refer to the next pages.
Fig. 6a
3/8 x 2” stainless
steel button head
bolt
3/8” aluminum nut
ORIENTATION OF QUICK
CONNECT FOR STRAIGHT DOCKS
(INCLUDING SHORE END RAMP)
Page 6
Step 6 continued:
• Quick Connects have two different sides to accommodate straight lined docks and sundecks/slips.
(Fig. 6b) For sundeck and slip applications, the Quick Connect must be positioned as shown in
Fig. 6c. TORQUE TO 20 FT.LBS.
Warning: Incorrect orientation of the Quick Connects will produce a large gap between the two
dock sections and create a possible pinch hazard if the dock sections become out of level
• Sundecks are generally mounted off the side of a straight dock. If the sundeck is attached to the
end (Fig. 6d), the first sundeck section will require 3 legs.
Fig. 6b
sundeck
Fig. 6c
sundeck and slip
orientation of
quick connect
3 legs
Fig. 6d
Page 7
Step 6 continued:
• For some dock configurations it may be necessary to drill additional holes for the Quick Connects.
In such case the holes are positioned 43-1/16” apart and 1-3/4” up from the bottom of the frame.
The Quick Connect can be used as a drill guide to achieve the proper hole height.
torque to 20 ft/lbs.
leveling the dock:
Remove the plastic caps from the adjustment holes. Using FLOE SPEED WRENCH, a 1-1/8”
socket and wrench, or a cordless drill with a socket and socket adaptor, adjust the height of the
dock so the deck surface is approximately 16” above the water. SEE WARNINGS BELOW! Turn
the adjuster nut on the top of the dock clockwise to lower and counter clockwise to raise. Use a
level to make sure all dock surfaces are level. Once the dock is set in place and leveled, insert the
plastic caps into the adjustment holes.
WARNING
WARNING
Never adjust your dock legs with an
impact wrench or hammer drill. If you
can not turn the adjusting nut, DO NOT
FORCE IT, you have reached the end of
the adjustment range.DO NOT exceed
15 ft/lbs of force. Applying too much
force to your dock legs will damage the
mechanism and void your warranty.
Cordless drill may come to a sudden
stop when the leg is fully extended or
retracted. Be sure to have your cordless
drill in clutch mode when adjusting the
legs. Failure to use drill in clutch mode
may cause injury to your hand or arm. Use
of a corded drill may cause electrocution.
Page 8