2SHUDWLQJPDQXDO 6%3LSH(QG3OXJPHFKDQLFDO KLJKSUHVVXUHDSSOLFDWLRQ $UW 'HYLFHW\SHV Art. 350 Pipe End Plug Art. 355 Pipe End Plug Art. 360 Pipe End Plug www.ehle-hd.com 1 2 3 Safety: ............................................................................................................................ 3 1.1 Intended usage ....................................................................................................... 3 1.2 Non-intended usage ................................................................................................ 3 1.3 Operator .................................................................................................................. 3 1.4 Instructions in regard to safety ................................................................................ 3 1.5 Disclaimer ............................................................................................................... 3 General .......................................................................................................................... 4 2.1 Unpacking and checking ......................................................................................... 4 2.2 Standards and regulations....................................................................................... 4 2.3 Inspection criteria .................................................................................................... 4 Pipe End Plug mechanical high pressure application ..................................................... 5 3.1 The type of construction is depending on the size: .................................................. 5 3.1.1 Designe Art 350 ............................................................................................... 5 3.1.2 Designe Art 355 ............................................................................................... 5 3.1.3 Designe Art 360 ............................................................................................... 5 3.2 Assembling of an pipe end plug ............................................................................... 5 3.2.1 Overview pipe end plug Art. 350 ...................................................................... 5 3.2.2 Overview pipe end plug Art. 355 ...................................................................... 7 3.3 About the operation ................................................................................................. 9 3.3.1 Start-up ............................................................................................................ 9 3.3.2 Pressure tables 350 ......................................................................................... 9 3.3.3 Pressure tables 355 ........................................................................................11 3.3.4 Pressure tables 360 ........................................................................................13 3.3.5 Basic settings ..................................................................................................16 3.3.6 Installation of the pipe branch and end cap (mechanical) ................................16 3.3.7 Disassembly of the pipe branch and end cap (mechanical) .............................16 3.4 Behaviour in the case of accidents .........................................................................16 4 Storage and duration of use ..........................................................................................17 5 Disposal ........................................................................................................................17 6 Contact details ..............................................................................................................17 Page 2 / 10 6DIHW\ 7KHIROORZLQJFKDSWHUSURYLGHVLPSRUWDQWLQIRUPDWLRQRQWKHVDIHRSHUDWLRQRI \RXUEhle-HD GmbHSURGXFWDQGDGGLWLRQDOO\RQKRZWRXVHWKLVRSHUDWLQJ PDQXDO 1.1 Intended usage 7KHSLSHWHVWGHYLFHSLSHEUDQFKDQGHQGFDSLVVXLWDEOHIRUWKHWHVWLQJRISLSHV LQDFFRUGDQFHZLWKWKHKROGLQJPHWKRG 1.2 Non-intended usage $OODSSOLFDWLRQVZLWKWKHH[FHSWLRQRIWKHXVDJHSRVVLELOLWLHVGHVFULEHGLQLWHP1 DUHQRWLQDFFRUGDQFHZLWKWKHLQWHQGHGXVDJHDQGFDQOHDGWRKD]DUGRXV VLWXDWLRQVDQGFDXVHGDPDJH 1.3 Operator 2QO\TXDOLILHGSHUVRQQHOPD\VWDUWXSRSHUDWHDQGPDLQWDLQWKHSLSHWHVWGHYLFH 1.4 Instructions in regard to safety ,QWKLVPDQXDOVDIHW\LQVWUXFWLRQVDUHPDUNHGE\PHDQVRIV\PEROV7KHVH LQVWUXFWLRQVDUHSODFHGLPPHGLDWHO\EHIRUHWKHUHVSHFWLYHVWHSDQGPXVWEH IROORZHGFORVHO\LQRUGHUWRSUHYHQWDQ\KD]DUGVIRUSHUVRQQHODQGGDPDJHWR HTXLSPHQW &DXWLRQLVXVHGLQRUGHUWRZDUQ\RXRISRVVLEOHGDQJHURXVRUOLIH WKUHDWHQLQJKD]DUGV 1RWHLVXVHGIRULQVWUXFWLRQVWKDWLIQRWIROORZHGZLOOOHDGWR LQWHUUXSWLRQVLQWKHRSHUDWLRQ 7LS7KLVWLSZLOOSURYLGHDGYLFHRUDGGLWLRQDOLQIRUPDWLRQ 1.5 Disclaimer :HFDOOWR\RXUSDUWLFXODUDWWHQWLRQWKDWEhle-HD GmbHLVQRWOLDEOHIRUGDPDJH WKDWLVFDXVHGE\LQFRUUHFWRUQHJOLJHQWRSHUDWLRQPDLQWHQDQFHRUXQLQWHQGHG XVDJH7KLVDOVRDSSOLHVWRDQ\PRGLILFDWLRQVDGGLWLRQVRUFRQYHUVLRQVRIWKH HTXLSPHQWWKDWFRXOGLPSHGHRSHUDWLRQDOVDIHW\,QWKHVHFDVHVWKHZDUUDQW\RI WKHPDQXIDFWXUHUEHFRPHVQXOODQGYRLG ,IWKHLQVWUXFWLRQVDUHQRWREVHUYHGRULQWHUSUHWHGLQFRUUHFWO\DQ\SURGXFW OLDELOLW\DQGZDUUDQW\E\Ehle-HD GmbHEHFRPHVQXOODQGYRLG+RZHYHUVKRXOG DQ\GLIILFXOWLHVDULVHGXULQJWKHVWDUWXSRIWKHHTXLSPHQWZHNLQGO\UHTXHVWWKDW \RXGRQRWSHUIRUPDQ\LQDGPLVVLEOHPDQLSXODWLRQVRIWKHGHYLFHV<RXUZDUUDQW\ FRXOGEHFRPHLQYDOLG 3OHDVHFRQWDFWXVLIDQ\WKLQJLVXQFOHDU7HO34292 654-20 Page 3 / 10 *HQHUDO 3OHDVHUHDGWKLVRSHUDWLQJPDQXDOFDUHIXOO\DQGSDVVRQWKLVLQIRUPDWLRQWRWKH RWKHURSHUDWRUV&DUHIXOO\UHDGWKHRSHUDWLQJPDQXDOEHIRUHVHWXSLQVWDOODWLRQ DWLWVLQWHQGHGORFDWLRQRIRSHUDWLRQRUEHIRUHWKHILUVWXVDJH 2.1 Unpacking and checking $WGHOLYHU\WKHSURGXFWPXVWEHFKHFNHGIRUDQ\SRVVLEOHWUDQVSRUWGDPDJH,Q WKHFDVHRIGDPDJHSOHDVHFRQWDFWWKHUHVSHFWLYHWUDQVSRUWFRPSDQ\DQGKDYHD GDPDJHUHSRUWGUDZQXS 2.2 Standards and regulations 7KLVSURGXFWFRPSOLHVZLWKWKHIROORZLQJQDWLRQDODQG(XURSHDQUHJXODWLRQV ',1,62SDUWDQGSDUW 3OHDVHREVHUYHDOOQDWLRQDODSSOLFDEOHVWDQGDUGVUHJXODWLRQVDQG VDIHW\UHJXODWLRQV 2.3 Inspection criteria %HIRUHVWDUWLQJZRUNFKHFNWKHFRUUHFWFRQGLWLRQRIWKHSLSHWHVWGHYLFHDQGWKH DFFHVVRULHV 3DUWVWKDWUHTXLUHUHSODFHPHQWPD\RQO\EHUHSODFHGZLWKRULJLQDO SDUWVSURYLGHGE\Ehle-HD GmbH )DXOW\RUGDPDJHGHTXLSPHQWPD\QRWEHRSHUDWHG Page 4 / 10 3LSH(QG3OXJPHFKDQLFDOKLJKSUHVVXUHDSSOLFDWLRQ Attention! The pipe end plugs must be used positive braced only! 3.1 The type of construction is depending on the size: 'HVLJQH$UW DN 14 - 75 Plug design DN 80 – 310: Aluminium disc DN 325 – 500 : Steel disc 'HVLJQH$UW DN 14 - 75 Plug design DN 80 – 500: Steel disc with brace plate DN 600 – 1000: Steel disc without brace plate 'HVLJQH$UW DN 14 - 75 Plug design DN 80 – 310: Steel disc with brace plate DN 350 – 500 Steel disc with brace plate DN 325 – 500 : Steel disc without brace plate 3.2 Assembling of an pipe end plug 2YHUYLHZSLSHHQGSOXJ$UW 3OXJGHVLJQH$UW ZN 0355-Z05 BA Stopfenform14-75 Pos. 1 Pos. 2 Pos. 3 Hex nut Ball valve Disc for fitment Page 5 / 10 $OXPLQLXPGLVF$UW ZN 0350-Z05 Pos. 1 Pos. 2 Pos. 3 6WHHOGLVF$UW !! Note: Only signed with one rubber sealing element Hex nut Ball valve Disc for fitment ZN 0345 D-Z06 Pos. 1+2 3 5 6 7 8 9 10 Steel disc Handhold Rubber seal Shim Spindle Hex nut Center spindle Ball valve Page 6 / 10 2YHUYLHZSLSHHQGSOXJ$UW 3OXJGHVLJQH$UW ZN 0355-Z05 BA Stopfenform14-75 Pos. 1 Pos. 2 Pos. 3 Hex nut Ball valve Disc for fitment 6WHHOGLVFZLWKEUDFHSODWH$UW ZN 0355-Z03BA Pos. 1 Pos. 2 Pos. 3 Hex nut Ball valve Disc for fitment Page 7 / 10 6WHHOGLVFZLWKRXWEUDFHSODWH$UW ZN 0355-Z04BA AB DN 600 Pos. 1 Pos. 2 Pos. 4 Hex nut Ball valve Clamping screw Page 8 / 10 3.3 About the operation 6WDUWXS • :KHQSHUIRUPLQJWKHZRUNWKHFRUUHVSRQGLQJVDIHW\HTXLSPHQW PXVWEHZRUQHJKHDULQJSURWHFWLRQ • &KHFNWKHQRPLQDOZLGWKUDQJHDQGRSHUDWLQJSUHVVXUHEHIRUH XVLQJWKHGLVF • :KHQHQWHULQJWKHPDQKROHREVHUYHDOODSSOLFDEOHVDIHW\ UHJXODWLRQV%*5UHJXODWLRQVRIWKHWUDGHDVVRFLDWLRQ • %ULQJWKHGHYLFHDVZHOODVWKHUHTXLUHGWRROVLQWRWKHPDQKROH 3UHVVXUHWDEOHV Art 350 plug - design DN [mm] 14 16 20 25 30 35 40 50 60 65 70 75 min. Ø [mm] 14 16 20 25 30 35 40 50 60 65 70 75 max. Ø [mm] 19 21 25 30 35 40 45 55 65 70 75 80 max. counter pressure [bar] 30 30 30 30 25 20 20 20 16 16 16 16 Bypass Ø [Zoll] ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ Page 9 / 10 Art. 350 with aluminium disc DN [mm] 80 90 100 110 125 140 150 160 175 190 200 210 225 250 260 300 310 min. Ø [mm] 75 85 95 107 120 135 145 155 170 185 195 205 220 245 255 295 306 max. Ø [mm] 95 105 115 125 140 155 165 175 190 205 215 225 240 265 275 315 323 max. counter pressure [bar] 16 16 16 15,5 15 14 13 12,5 12 12 11,5 11,5 11 10 9,5 9 8,5 Bypass Ø [Zoll] 3/8“ 3/8“ 3/8“ 3/8“ 3/8“ 3/8“ 3/8“ 3/8“ 3/8“ ½“ ½“ ½“ ½“ ¾“ ¾“ ¾“ ¾“ max. Ø [mm] 335 365 415 465 515 max. counter pressure [bar] 8 7 6 5 4,5 Bypass Ø [Zoll] ¾“ ¾“ ¾“ ¾“ ¾“ Art. 350 Steel disc with brace plate DN [mm] 325 350 400 450 500 min. Ø [mm] 320 345 395 445 495 Page 10 / 10 3UHVVXUHWDEOHV Art 355 plug-design DN [mm] min. Ø [mm] max. Ø [mm] 14 20 25 30 35 40 50 60 65 70 75 14 20 25 35 35 40 50 60 65 70 75 16 25 30 40 40 45 55 65 70 75 80 max. counter pressure [bar] 40 40 40 40 40 40 40 40 40 40 40 L1 [mm] L2 [mm] 67 67 71 85 85 90 90 90 90 90 90 235 220 240 280 280 280 280 285 285 285 325 Page 11 / 10 Art. 355 Steel disc with brace plate Z. Nr. 0355-Z01 BA DN [mm] min. Ø [mm] max. Ø [mm] max. counter pressure [bar] 80 90 100 110 125 140 150 160 175 190 200 210 225 250 260 300 310 325 350 400 450 500 75 85 95 107 120 135 145 155 170 185 195 205 220 245 255 295 306 320 345 395 445 495 95 105 115 125 140 155 165 175 190 205 215 225 240 265 275 315 323 335 365 415 465 515 40 40 40 40 37,5 36 35 33 30 30 28 27,5 27 25 25 23 22 21 20 18 16 12 L1 [mm] L2 [mm] 140 142 142 142 142 142 142 142 148 148 152 152 152 160 160 162 162 162 410 410 400 400 330 365 365 365 365 365 365 365 340 340 340 340 340 340 340 340 340 340 435 435 425 425 Art. 355 Steel disc without brace plate 0355-Z02 BA DN [mm] 600 700 800 900 1000 min. Ø [mm] 595 695 795 895 995 max. Ø [mm] 615 715 815 915 1015 max. counter pressure [bar] 10 8 L1 [mm] L2 [mm] 103 103 103 103 103 460 460 460 460 460 Page 12 / 10 3UHVVXUHWDEOHV Art 360 plugdesign ZN 0360-Z06BA DN [mm] 14 20 25 30 35 40 50 60 65 70 75 min. Ø [mm] 14 20 25 30 35 40 50 60 65 70 75 max. Ø [mm] 16 25 30 35 40 45 55 65 70 75 80 max. counter pressure [bar] 100 100 100 100 100 100 100 100 100 100 100 DG [Zoll] ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ ¼“ 3/8“ L1 [mm] L2 [mm] 67 67 71 85 85 90 90 90 90 90 90 235 220 240 280 280 280 280 285 285 285 325 Page 13 / 10 Art. 360 Steel disc with brace plate 0360-Z03 TDB DN [mm] 80 90 100 110 125 130 140 150 160 175 190 200 210 225 250 260 275 300 310 min. Ø [mm] 76 86 96 107 121 126 136 146 156 171 186 196 206 221 246 256 271 296 306 max. Ø [mm] 92 106 112 122 137 141 156 162 172 187 206 212 222 237 263 273 288 313 323 max. counter pressure [bar] 100 100 100 95 92,5 91 90 90 88 85 80 80 77,5 75 70 65 60 60 57 DG [Zoll] ½“ ½“ ½“ ½“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ ¾“ L1 [mm] 135 155 155 155 160 160 160 160 165 165 175 175 175 175 175 175 175 175 175 L2 [mm] 365 365 365 365 365 365 365 365 365 365 365 365 365 365 365 365 365 365 365 Page 14 / 10 Art. 360 Steel disc with brace plate 0360-Z04 TDB DN [mm] 350 400 450 500 min. Ø [mm] 342 392 446 492 max. Ø [mm] 370 420 463 520 max. counter pressure [bar] 50 35 30 30 DG [Zoll] ¾“ ¾“ ¾“ ¾“ L1 [mm] 135 135 135 135 L2 [mm] 365 365 365 365 max. Ø [mm] 620 713 813 913 1013 1113 1213 1313 1413 1513 1613 1713 1813 1913 2013 max. counter pressure [bar] 25 20 18 17 16 13 10 9 8 7 6 5 4 3 3 DG [Zoll] 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ 2“ L1 [mm] 105 105 105 105 105 105 105 105 105 105 105 105 105 105 105 L2 [mm] 440 440 440 440 440 440 440 440 440 440 440 440 440 440 440 Art. 360 Steel disc without brace plate 0360-Z1 TDB DN [mm] 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 min. Ø [mm] 592 696 796 896 996 1096 1196 1296 1396 1496 1596 1696 1796 1896 1996 Page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ehler! Textmarke nicht definiert. 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