WorlD class technology
DrillINg catalogue
2014/2015
COntent
3. About Dof tools
4. Policy
5. High productivity
7. Profitability
12. Product overview
13. Geometry selection
14. Standard tools
15. DOF K+
23. DOF p+
30. DOF A+
37. DOF BRBS
39. DOF CB
41. Material groups ISO
42. Cutting parametres
44. Cross reference list+
2.
About dof tools
3.
K&dŽŽůƐĚĞǀĞůŽƉƐ͕ŵĂŶƵĨĂĐƚƵƌĞƐĂŶĚƐĞůůĐƵƫŶŐƚŽŽůƐŵĂĚĞĨƌŽŵƐŽůŝĚĐĂƌďŝĚĞ͘The company and
ŽƵƌŝŶŶŽǀĂƟŽŶƐĂƌĞƐƉƌƵŶŐĨƌŽŵƐĞǀĞƌĂůLJĞĂƌƐŽĨƌĞƐĞĂƌĐŚĂŶĚƉƌĂĐƟĐĂůĞdžƉĞƌŝĞŶĐĞƐŝŶŵĂĐŚŝŶŝŶŐ
ĂŶĚŚĞĂƚŐĞŶĞƌĂƟŽŶ͘
tĞǁĂŶƚƚŽďĞĂŶĂĐƟǀĞƉĂƌƚŽĨƚŚĞĞŶǀŝƌŽŶŵĞŶƚǁĞůŝǀĞŝŶ͕ƚŚĂƚŝƐǁŚLJǁĞŚĂǀĞŝŶƚƌŽĚƵĐĞĚ
ŵĂŶĂŐĞŵĞŶƚĨŽƌƋƵĂůŝƚLJĂŶĚĞŶǀŝƌŽŶŵĞŶƚ͘^ŝŶĐĞKĐƚŽďĞƌϭϮƚŚϮϬϭϮǁĞĂƌĞĐĞƌƟĮĞĚĂĐĐŽƌĚŝŶŐƚŽ
/^KϵϬϬϭĂŶĚ/^KϭϰϬϬϭ͘
policy
4..
Quality
&ŽƌƵƐŝƚŝƐĂƌĞƋƵŝƌĞŵĞŶƚƚŚĂƚǁĞŝŶĂůůƐŝƚƵĂƟŽŶƐƐƵƉƉůLJŚŝŐŚƋƵĂůŝƚLJƐŽůƵƟŽŶƐ͘dŚŝƐŝƐƐŽŵĞƚŚŝŶŐ
ǁĞĂƌĞǁĞůůŬŶŽǁŶĨŽƌ͘ƐĂƐƚĞƉŝŶŽƵƌĞdžƉĂŶƐŝŽŶƚŚĞƌĞĂƌĞĂůǁĂLJƐŚŝŐŚĞƌƌĞƋƵŝƌĞŵĞŶƚƐĨŽƌ
ŵŽŶŝƚŽƌŝŶŐ͕ĂǀĂŝůĂďŝůŝƚLJĂŶĚƐǁŝŌƐĞƌǀŝĐĞ͘/ŶƚŚĞĚŝĂůŽŐƵĞǁŝƚŚŽƵƌĐƵƐƚŽŵĞƌƐǁĞĮŶĚǁĂLJƐƚŽ
ĐŽŶƐƚĂŶƚůLJŝŵƉƌŽǀĞƵƐĂŶĚŽƵƌƐƵďĐŽŶƚƌĂĐƚŽƌƐ͘
Environment
/ŶƚŚĞŝŶĚƵƐƚƌŝĂůƐĞĐƚŽƌǁĞĂƌĞǁŽƌŬŝŶŐŝŶ͕ĞŶǀŝƌŽŶŵĞŶƚŝƐĂŐĞŶĞƌĂůŵĂƩĞƌ͘dŚĞĞŶǀŝƌŽŶŵĞŶƚŝƐŝŶ
ĨŽĐƵƐŝŶĂŶĂƚƵƌĂůǁĂLJŝŶĞǀĞƌLJďƵƐƐŝŶĞƐƐǁĞĚŽ͘dŽƐƚĂLJĐŽŵƉĞƚĞƟǀĞŝŶĂŶŝŶĚƵƐƚƌLJǁŚĞƌĞ
ĞŶǀŝƌŽŶŵĞŶƚŝƐĂŶŝŵƉŽƌƚĂŶƚĂƐƉĞĐƚ͕ǁĞŶĞĞĚƚŽĐŽŶƟŶƵŽƵƐůLJĮŶĚƐŽůƵƟŽŶƐĨŽƌŝŶĞīĞĐƟǀĞ
ƉƌŽĐĞƐƐĞƐ͘/ŶŽƵƌďƵƐŝŶĞƐƐŝƚŝƐĂĚŝƌĞĐƚůŝŶŬďĞƚǁĞĞŶĞīĞĐƟǀŝƚLJĂŶĚůĞƐƐĞŶǀŝƌŽŶŵĞŶƚĂůŝŵƉĂĐƚ͘dŚĞ
ĚƵƌĂďŝůŝƚLJŽĨŽƵƌƉƌŽĚƵĐƚƐŝƐǁŽƌůĚĐůĂƐƐ͕ǁŚŝĐŚƌĞƐƵůƚƐŝŶůĞƐƐƵƐĞŽĨƌĂǁŵĂƚĞƌŝĂůƐ͘
KƵƌĐƵƐƚŽŵĞƌƐĚŽĞƐŶŽƚĂĐĐĞƉƚĂŶLJƚŚŝŶŐĞůƐĞƚŚĂŶĞŶǀŝƌŽŶŵĞŶƚĂůůLJĂƉƉƌŽǀĞĚƚĞĐŚŶŽůŽŐLJǁŚŝĐŚ
ĨŽůůŽǁƐƚŚĞĚŝƌĞĐƟǀĞƐƐĞƚƵƉƚŽĨŽůůŽǁ͘tĞĐŽŶƟŶƵŽƵƐůLJŵŽŶŝƚŽƌĂŶĚŝŵƉƌŽǀĞŽƵƌĞŶǀŝƌŽŶŵĞŶƚĂů
ǁŽƌŬďLJƐĞƫŶŐƵƉŐŽĂůƐǁŚŝĐŚĂƌĞĂůůͲĞŵďƌĂĐŝŶŐďĂƐĞĚŽŶŽƵƌĐƵƐƚŽŵĞƌƐƌĞƋƵŝƌĞŵĞŶƚƐĂŶĚƚŚĞ
ĞŶǀŝƌŽŶŵĞŶƚĂůĂƐƉĞĐƚƐ͘dŚĞĐŽŵŵŝƚŵĞŶƚƚŽĐŽŵƉůLJǁŝƚŚůĂǁƐĂŶĚŽƚŚĞƌƌĞƋƵŝƌĞŵĞŶƚƐŝƐĂŶĂƚƵƌĂů
ƉĂƌƚŽĨŽƵƌĞǀĞƌLJĚĂLJǁŽƌŬ͘
DOF Tools AB
DĂƫĂƐ^ǀĞŶƐƐŽŶ
^ĞƉƚĞŵďĞƌϭϮƚŚϮϬϭϮ
High productivity
ĞŵŽŶƐƚƌĂƚĞĚŝŶƚŚĞŐƌĂƉŚďĞůŽǁĂƌĞƚŚĞĮdžĞĚĐŽƐƚƐƉĞƌƉĂƌƚ͕ĂŶĚƚŽŽůĐŽƐƚƉĞƌƉĂƌƚ͕ĂƐĨƵŶĐƟŽŶ͘
dŚĞĮdžĞĚĐŽƐƚƐƉĞƌƉĂƌƚĚĞĐƌĞĂƐĞƐĂŶĚƚŚĞƚŽŽůĐŽƐƚƉĞƌƉĂƌƚŝŶĐƌĞĂƐĞƐĂƐƉƌŽĚƵĐƟǀŝƚLJŝŶĐƌĞĂƐĞƐ͘
ŝīĞƌĞŶƚƚŽŽůƐǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJŝŶǀĂƌŝŽƵƐĚĞŐƌĞĞ͘^ĞĞƚŚĞŐƌĂƉŚďĞůŽǁ͗
Lower manufacturing costs, higher productivity
^ŝŶĐĞŽƵƌƚŽŽůƐĐĂŶǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJƚŽĂŐƌĞĂƚĞƌĚĞŐƌĞĞ͕ƚŚĞƌĞƐƵůƚŝƐŵŽƌĞƉĂƌƚƐ
ƉƌŽĚƵĐĞĚĂƚĂůŽǁĞƌĐŽƐƚ͘^ĞĞƚŚĞŐƌĂƉŚďĞůŽǁ͗
5.
High productivity
Greater profit per part and more parts
tŚĞŶƚŚĞƉƌŽĮƚŝƐĐĂůĐƵůĂƚĞĚƚŚĞĞīĞĐƚŝƐĚŽƵďůĞ͕ůŽǁĞƌĐŽƐƚƉĞƌƉĂƌƚĂŶĚŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
^ĞĞƚŚĞĐŚĂƌƚďĞůŽǁ͗
Implementation
KŶƚŚĞĨŽůůŽǁŝŶŐƉĂŐĞƐƚŚĞƌĞĂƌĞŵĞƚŚŽĚŽůŽŐLJ͕ƌƵůĞŽĨƚŚƵŵď͕ĨŽƌŵƵůĂƐĂŶĚĂƌŝƚŚŵĞƟĐĂů
ĞdžĂŵƉůĞƐĨŽƌĂĚĂƉƟŽŶƚŽƐƉĞĐŝĮĐĐĂƐĞƐ͘KŶƉĂŐĞϯϵƚŚĞƌĞŝƐĂƚĂďůĞǁŝƚŚĐƵƫŶŐƉĂƌĂŵĞƚĞƌƐ͘
6.
Profitability
Profitability calculations
/ŶƚŚŝƐĐĂƐĞ͕ƉƌŽĮƚĂďŝůŝƚLJĐĂůĐƵůĂƟŽŶƐĚĞƐĐƌŝďĞƐŚŽǁƚŽŽůĐŽƐƚĐĂŶďĞĞǀĂůƵĂƚĞĚǁŝƚŚƌĞŐĂƌĚƐƚŽ
ƉƌŽĚƵĐƟǀŝƚLJĂŶĚŽǀĞƌĂůůƉƌŽĚƵĐƟŽŶĞĐŽŶŽŵLJ͘
tŚĞŶƉƌŽĮƚĂďŝůŝƚLJŝƐĐĂůĐƵůĂƚĞĚ͕ƚǁŽďĂƐĞƐĨŽƌĞǀĂůƵĂƟŽŶŝƐƉŽƐƐŝďůĞ͘
&ŝƌƐƚ͗DŝŶŝŵŝnjĞƚŚĞŵĂŶƵĨĂĐƚƵƌŝŶŐĐŽƐƚƉĞƌƉĂƌƚ͘
^ĞĐŽŶĚ͗DĂdžŝŵŝnjĞƉƌŽĮƚƉĞƌƵŶŝƚŽĨƟŵĞ͘
First basis
dŚŝƐĂƉƉƌŽĂĐŚŝƐĞĂƐŝĞƌƚŽĐĂůĐƵůĂƚĞĂŶĚŝƐǁĞůůͲĚĞĮŶĞĚŝŶůŝƚĞƌĂƚƵƌĞ͘
dŚĞŐĞŶĞƌĂůŝĚĞĂŝƐƚŽĮŶĚĂŵĂdžŝŵƵŵŽĨƚŚĞƐƵŵŽĨĮdžĞĚĐŽƐƚƐƉĞƌƉĂƌƚĂŶĚƚŽŽůĐŽƐƚƉĞƌƉĂƌƚ͘
/ŶĐůƵĚĞĚŝŶƚŚĞĮdžĞĚĐŽƐƚƐĂƌĞĂůůƚŚĞĐŽƐƚƐǁŚŝĐŚĂƌĞŝŶŇƵĂƚĞĚďLJƚŚĞŶƵŵďĞƌŽĨƉĂƌƚƐƉƌŽĚƵĐĞĚ
ƉĞƌƵŶŝƚŽĨƟŵĞ͕;ŵĂŶƟŵĞĐŽƐƚ͕ŵĂĐŚŝŶĞĐŽƐƚ͕ŽǀĞƌŚĞĂĚĞƚĐͿďƵƚŶŽĐŽƐƚƐƐƉĞĐŝĮĐůLJƟĞĚƚŽĂ
ƐƉĞĐŝĮĐƉĂƌƚ;ƌĂǁŵĂƚĞƌŝĂůĞƚĐͿ͘
dŚĞĮdžĞĚĐŽƐƚƉĞƌƉĂƌƚĚĞĐƌĞĂƐĞĂŶĚƚŽŽůĐŽƐƚŝŶĐƌĞĂƐĞǁŝƚŚŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘dŚŝƐĐĂŶďĞ
ƌĞƉƌĞƐĞŶƚĞĚďLJŽŶĞĐƵƌǀĞǁŚŝĐŚŝŶĐƌĞĂƐĞƐ͕ĂŶĚĂŶŽƚŚĞƌǁŚŝĐŚĚĞĐƌĞĂƐĞƐǁŝƚŚŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
/ƚŝƐƉŽƐƐŝďůĞƚŽŵĂƚŚĞŵĂƟĐĂůůLJĚĞƚĞƌŵŝŶĞĂŵŝŶŝŵƵŵŽĨƚŚĞƐƵŵŽĨƚŚĞƚǁŽĐƵƌǀĞƐ͘&ŽƌĂŶĞdžĂĐƚ
ĚĞƚĞƌŵŝŶĂƟŽŶ͕ƵƐĞƚŚĞĨŽƌŵƵůĂƐŽŶƉĂŐĞϵĂŶĚĨŽƌǁĂƌĚ͘dŚĞƌƵůĞƐŽĨƚŚƵŵďĐĂŶĂůƐŽďĞƵƐĞĚ͘
7.
Profitability
Rules of thumb
ͩ/ƚŝƐƚŚĞĐŽƐƚƉĞƌƉƌŽĚƵĐĞĚŚŽůĞǁŚŝĐŚŝƐĚĞƚĞƌŵŝŶŝŶŐ͕ŶŽƚƚŚĞĮdžĞĚĐŽƐƚŽƌƚŚĞƚŽŽůƐĐŽƐƚĂůŽŶĞ͘
ͩ,ŝŐŚŵĂĐŚŝŶĞĐŽƐƚƌĞƋƵŝƌĞƐŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJĂŶĚǀŝĐĞǀĞƌƐĂ͘
ͩ,ŝŐŚŽǀĞƌŚĞĂĚ;ƌĞŶƚ͕ĐŽƐƚĨŽƌĚĞǀĞůŽƉŵĞŶƚ͕ƋƵĂůŝƚLJĐŽŶƚƌŽů͕ƉƌŽŐƌĂŵŵŝŶŐĞƚĐͿƌĞƋƵŝƌĞƐŚŝŐŚ
ƉƌŽĚƵĐƟǀŝƚLJĂŶĚǀŝĐĞǀĞƌƐĂ͘
ͩ'ƌĞĂƚĞƌƚŽŽůĂďŝůŝƚLJƚŽǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJĞŶĂďůĞƐŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
ͩ'ƌĞĂƚĞƌĂĚĚĞĚǀĂůƵĞĞŶĂďůĞƐŚŝŐŚĞƌƉƌŽĚƵĐƟǀŝƚLJ͘
8.
Profitability
Second basis
dŚĞŐĞŶĞƌĂůŝĚĞĂǁŝƚŚƚŚŝƐĂƉƉƌŽĂĐŚŝƐƚŚĂƚŝŶĐƌĞĂƐĞĚƉƌŽĚƵĐƟǀŝƚLJĞŶĂďůĞƐůĞƐƐŵĂƌŐŝŶ͘dŚŝƐŵĞĂŶƐ
ĨŽĐƵƐŽŶƉƌŽĮƚŝŶĞƵƌŽŝŶƐƚĞĂĚŽĨƉƌŽĮƚŝŶƉĞƌĐĞŶƚ͘KƚŚĞƌǁŝƐĞŝƚŝƐƚŚĞƐĂŵĞďĂƐŝƐĨŽƌĐĂůĐƵůĂƟŽŶ
ĂŶĚƚŚĞƐĂŵĞƌƵůĞƐŽĨƚŚƵŵď͘
&ŝƌƐƚĞdžĂŵƉůĞ͗ϭϬƉĂƌƚƐƉĞƌŚŽƵƌĂƌĞƉƌŽĚƵĐĞĚǁŝƚŚĂŵĂƌŐŝŶŽĨϭϬĞƵƌŽ;ϭϬϬĞƵƌŽƉƌŽĮƚͬŚŽƵƌͿ͘
^ĞĐŽŶĚĞdžĂŵƉůĞ͗ϭϱŽĨƚŚĞƐĂŵĞƉĂƌƚƐƉĞƌŚŽƵƌĂƌĞƉƌŽĚƵĐĞĚ͕ďƵƚǁŝƚŚĂŵĂƌŐŝŶŽĨϴĞƵƌŽ;ϭϮϬ
ĞƵƌŽƉƌŽĮƚͬŚŽƵƌͿ͘
/ĨƚŚĞƌĞĚƵĐƟŽŶŝŶŵĂƌŐŝŶƉĞƌƉĂƌƚ;ͿĂŶĚŝŶĐƌĞĂƐĞĚƉƌŽĚƵĐƟǀŝƚLJ;ͿĐĂŶĐĞůĞĂĐŚŽƚŚĞƌŽƵƚ
;нсϭͿ͕ŝƚŐŝǀĞƐƚŚĞƐĂŵĞƉƌŽĮƚͬŚŽƵƌ͘
/ƚŝƐŚĂƌĚĞƌƚŽŵĂŬĞĐĂůĐƵůĂƟŽŶƐǁŝƚŚƚŚŝƐĂƉƉƌŽĂĐŚĂŶĚŝƚƌĞƋƵŝƌĞƐŵŽƌĞƚĞƐƟŶŐ͕ďƵƚŐŝǀĞƐĂŵŽƌĞ
ĂĐĐƵƌĂƚĞƌĞƐƵůƚŝĨƚŚĞŐŽĂůŝƐƚŽŵĂdžŝŵŝnjĞƚŚĞƉƌŽĮƚƉĞƌƵŶŝƚŽĨƟŵĞ͘
Formulas and methodology
KŶƚŚĞŶĞdžƚƉĂŐĞ;Ɖ͘ϭϬͿƚŚĞƌĞĂƌĞĨŽƌŵƵůĂƐĂŶĚŵĞƚŚŽĚŽůŽŐLJĨŽƌĐŽŵƉĂƌŝŶŐƚǁŽŬŶŽǁŶƐĞƚƵƉƐ
ĂŶĚƐĞĞǁŚŝĐŚŐŝǀĞƐƚŚĞůŽǁĞƐƚƚŽƚĂůƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚĂŶĚŐƌĞĂƚĞƐƚƉƌŽĮƚƉĞƌŚŽƵƌ͘^ĞƚƵƉŝŶ
ƚŚŝƐĐĂƐĞĐŽƵůĚďĞĞŝƚŚĞƌƚǁŽĚŝīĞƌĞŶƚƚŽŽůƐŽƌƚŚĞƐĂŵĞƚŽŽůďƌĂŶĚďƵƚǁŝƚŚĚŝīĞƌĞŶƚƉƌŽĚƵĐƟǀŝƚLJ
ĂŶĚƚŽŽůůŝĨĞ͘
9.
Profitability
10..
dŚĞĨŽůůŽǁŝŶŐƉĂƌĂŵĞƚƌĞƐŵƵƐƚďĞŬŶŽǁŶĨŽƌďŽƚŚƐĞƚƵƉƐ͗
K mc
K mt
K oh
Ld
X%
DĂĐŚŝŶĞĐŽƐƚƉĞƌŚŽƵƌ
;ΦͿ
Man cost per hour
;ΦͿ
Overhead cost per hour
;ΦͿ
Total hole depth per part ;ŵŵͿ
ƌŝůůŝŶŐŽƉĞƌĂƟŽŶƐ
;йͿ
&ŝdžĞĚĐŽƐƚƉĞƌŚŽƵƌ͕ŝƐƉĞƌĞīĞĐƟǀĞƉƌŽĚƵĐƟŽŶŚŽƵƌ͘ŝƐƚƵƌďĂŶĐĞ͕ƋƵĂůŝƚLJƉƌŽďůĞŵƐĞƚĐŝŶƚŚĞ
ƉƌŽĚƵĐƟŽŶŝŶĐƌĞĂƐĞƚŚĞĮdžĞĚĐŽƐƚƉĞƌŚŽƵƌ͘
dŚĞĨŽůůŽǁŝŶŐƉĂƌĂŵĞƚƌĞƐŵƵƐƚďĞŬŶŽǁŶďƵƚĂƌĞĚŝīĞƌĞŶƚĨŽƌďŽƚŚƐĞƚƵƉƐ͗
K v1 , K v2
Vf1 , Vf2
V11 , V12
dŽŽůĐŽƐƚƉĞƌƚŽŽůůŝĨĞ
Feed
dŽŽůůŝĨĞ
;ΦͿ
;ŵŵͬŵŝŶƵƚĞͿ
;ŵͿ
&ŝƌƐƚ͕ƚŚĞŶƵŵďĞƌŽĨƚŽŽůůŝĨĞƉĞƌŚŽƵƌŝƐĐĂůĐƵůĂƚĞĚĨŽƌďŽƚŚƐĞƚƵƉƐ;E
v1 ƌĞƐƉ͘E
v2Ϳ͗
Eс
sdžϲϬE
v1
f1
v2 сsdžϲϬ
f2
sdžϭϬϬϬ
s
11
12 džϭϬϬϬ
dŚĞŶ͕ƚŚĞŶƵŵďĞƌŽĨƉĂƌƚƐƉƌŽĚƵĐĞĚƉĞƌŚŽƵƌŝƐĐĂůĐƵůĂƚĞĚĨŽƌďŽƚŚƐĞƚƵƉƐ;EƌĞƐƉ͘EͿ͗
a1
a2
E
a1 сs
f1 džϲϬdžyйEсs
a2
f2 džϲϬdžyй
>džϭϬϬ
d
d
>džϭϬϬ
Profitability
11.
/ƚŝƐŶŽǁƉŽƐƐŝďĞƚŽĐĂůĐƵůĂƚĞƚŚĞƚŽƚĂůƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚĨŽƌďŽƚŚƐĞƚƵƉƐ;K tot1 ƌĞƐƉ͘ K tot2Ϳ͘
K tot1 = Kmc + K mt + K oh
+ K v1 x Nv2
Na1
K tot2 = Kmc + K mt + K oh
Na1
+ K v1 x Nv2
Na2
Na2
dŚĞƐĞƚƵƉǁŚŝĐŚŐŝǀĞƐƚŚĞůŽǁĞƐƚKtot ŝƐƚŚĞďĞƐƚƐĞƚƵƉŝĨƚŚĞŐŽĂůŝƐƚŽŵŝŶŝŵŝnjĞƚŚĞƚŽƚĂů
ƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚ͘
Profit calculations
tŚĞŶƚŚĞƚŽƚĂůƉƌŽĚƵĐƟŽŶĐŽƐƚƉĞƌƉĂƌƚĨŽƌďŽƚŚƐĞƚƵƉƐŝƐŬŶŽǁŶ͕ƚŚĞƌĞŝƐĂƉŽƐƐŝďŝůŝƚLJƚŽ
ƉƌŽĐĞĞĚĂŶĚĐĂůĐƵůĂƚĞƉƌŽĮƚƉĞƌŚŽƵƌ;Ph1 and Ph2 ͿĂŶĚƉƌŽĮƚƉĞƌƚŽŽů;Pv1 ƌĞƐƉ͘Pv2Ϳ͘
dŚĞĨŽůůŽǁŝŶŐƉĂƌĂŵĞƚĞƌŵƵƐƚďĞŬŶŽǁŶ͗
PǀĂůƵĞĂĚĚĞĚƉĞƌƉĂƌƚƉƌŽĚƵĐĞĚϭ;ΦͿ
a1
Pa2 = Pa1 + K tot1 - K tot2 ǀĂůƵĞĂĚĚĞĚƉĞƌƉĂƌƚƉƌŽĚƵĐĞĚϮ;ΦͿ
WƌŽĮƚƉĞƌŚŽƵƌ;P and P Ϳ;ΦͿ͗
Ph1 = Pa1 x N a1
Ph2 = Pa2 x Na2
WƌŽĮƚƉĞƌƚŽŽů;PĂŶĚWͿ;ΦͿ͗
v1
v2
Pv1 = Ph2
Nv2
Pv2 = Ph2
Nv2
͘
Product overview
12..
Drilling
DOF k+ ƌŝůůĨŽƌƐƉĞĐŝĮĐŵĂƚĞƌŝĂůŐƌŽƵƉƐ;ƐĞĞŶĞdžƚƉĂŐĞͿ
DOF p+ ƌŝůůĨŽƌƐƉĞĐŝĮĐŵĂƚĞƌŝĂůŐƌŽƵƉƐ;ƐĞĞŶĞdžƚƉĂŐĞͿ
DOF a+ ƌŝůůĨŽƌƐƉĞĐŝĮĐŵĂƚĞƌŝĂůŐƌŽƵƉƐ;ƐĞĞŶĞdžƚƉĂŐĞͿ
ůůŐĞŽŵĞƚƌŝĞƐĂƌĞĚĞƐŝŐŶĞĚĨŽƌŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJŝŶƚŚĞĨƌŽŵŽĨŝŶĐƌĞĂƐĞĚĨĞĞĚ͘
Tools for special applications
Semistandard ĚĂƉƟŽŶĨŽƌƐƉĞĐŝĮĐĚŝĂŵĞƚĞƌ
Dof brbs ƌŝůůǁŝƚŚĨŽƵƌůĂŶĚŵĂƌŐŝŶƐďĂƐĞĚŽŶŽƉƟŽŶĂůďĂƐĞŐĞŽŵĞƚƌLJ
Step tools ĂƐĞĚŽŶŽƉƟŽŶĂůďĂƐĞŐĞŽŵĞƚƌLJ
mills ŶĚŵŝůůƐĂŶĚďĂůůŶŽƐĞŵŝůůƐƚĂŝůŽƌĚĨŽƌƐƉĞĐŝĮĐĐĂƐĞƐ
profile tools ,ŝŐŚĂĐĐƵƌĂĐLJƉƌŽĮůĞƐ͕ĐŽŶĐĂǀĞƌĂĚŝƵƐŽƌƐŝĚĞŵŝůůŝŶŐĐƵƩĞƌƐǁŝƚŚŐĞĂƌƚĞĞƚŚƉƌŽĮůĞ
Geometry selection
dŚŝƐŝƐĂŶŽǀĞƌǀŝĞǁŽĨǁŚŝĐŚŐĞŽŵĞƚƌŝĞƐƚŚĂƚĂƌĞƐƵŝƚĞĚĨŽƌǁŚŝĐŚŵĂƚĞƌŝĂůƐ͘dŚĞĐŚĂƌƚƐŚŽƵůĚďĞ
ŝŶƚĞƌƉƌĞƚĞĚĂƐĨŽůůŽǁŝŶŐ͗
Not recommended
Recommended in certain applications
Recommended
13.
Standard tools
&ŽůůŽǁŝŶŐĐŚĂƌƚƐĚŝƐƉůĂLJƐŽƵƌƐƚŽĐŬŝƚĞŵƐ͘ǁĞďƐŚŽƉǁŝƚŚĐƵƌƌĞŶƚƐƚŽĐŬƐǁŝůůďĞŝŶƚƌŽĚƵĐĞĚŽŶ
ŽƵƌǁĞďƉĂŐĞ;ǁǁǁ͘ĚŽŌŽŽůƐ͘ƐĞͿĚƵƌŝŶŐϮϬϭϯͬϮϬϭϰ͘
Design criterias
dŚĞƐĞŐĞŽŵĞƚƌŝĞƐĂƌĞĚĞƐŝŐŶĞĚƚŽǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJ͘dŽĂĐŚŝĞǀĞƚŚŝƐ͕ŽƵƌǁŚŽůĞ
ŵĂŶƵĨĂĐƚƵƌŝŶŐƉƌŽĐĞƐƐŚĂǀĞďĞĞŶĐƵƐƚŽŵŝnjĞĚ͘
Grinding process
dŚĞŵŽƐƚĂĐĐƵƌĂƚĞŐƌŝŶĚŝŶŐŵĂĐŚŝŶĞƐŽīĞƌĞĚŽŶƚŚĞŵĂƌŬĞƚĂƌĞƵƐĞĚ͘dŚĞŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐŝƐ
dŚĞŵŽƐƚĂĐĐƵƌĂƚĞŐƌŝŶĚŝŶŐŵĂĐŚŝŶĞƐŽīĞƌĞĚŽŶƚŚĞŵĂƌŬĞƚĂƌĞƵƐĞĚ͘dŚĞŐƌŝŶĚŝŶŐƉƌŽĐĞƐƐŝƐ
ĐƵƐƚŽŵŝnjĞĚƚŽŵĂŝŶƚĂŝŶŚŝŐŚƌĞƉĞĂƚĂďŝůŝƚLJĞǀĞŶǁŝƚŚƟŐŚƚƚŽůĞƌĂŶĐĞƐ͘ĂĐŚŐĞŽŵĞƚƌLJŝƐŽƉƟŵŝnjĞĚ
ĐƵƐƚŽŵŝnjĞĚƚŽŵĂŝŶƚĂŝŶŚŝŐŚƌĞƉĞĂƚĂďŝůŝƚLJĞǀĞŶǁŝƚŚƟŐŚƚƚŽůĞƌĂŶĐĞƐ͘ĂĐŚŐĞŽŵĞƚƌLJŝƐŽƉƟŵŝnjĞĚ
ƚŚĞƐƉĞĐŝĮĐŵĂĐŚŝŶŝŶŐĐŽŶĚŝƟŽŶƐŝŶƚŚĞƌĞĐĐŽŵĞŶĚĞĚŵĂƚĞƌŝĂůŐƌŽƵƉƐ͘
ƚŚĞƐƉĞĐŝĮĐŵĂĐŚŝŶŝŶŐĐŽŶĚŝƟŽŶƐŝŶƚŚĞƌĞĐĐŽŵĞŶĚĞĚŵĂƚĞƌŝĂůŐƌŽƵƉƐ͘
Preparation and coating
dŽŝŶĐƌĞĂƐĞƚŚĞĂĚŚĞƐŝŽŶŽĨƚŚĞĐŽĂƟŶŐĂŶĚƚŽƐƚƌĞŶŐƚŚĞŶƚŚĞĐƵƫŶŐĞĚŐĞƐ͕ĂůůƚŽŽůƐĂƌĞ
dŽŝŶĐƌĞĂƐĞƚŚĞĂĚŚĞƐŝŽŶŽĨƚŚĞĐŽĂƟŶŐĂŶĚƚŽƐƚƌĞŶŐƚŚĞŶƚŚĞĐƵƫŶŐĞĚŐĞƐ͕ĂůůƚŽŽůƐĂƌĞ
ƐƵďũĞĐƚĞĚƚŽĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͘
ƐƵďũĞĐƚĞĚƚŽĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͘
Surface preparation
preparation
Surface
dŚĞĚƌŝůůƐĂƌĞƉƌĞƉĂƌĞĚŝŶĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͕ĂŌĞƌĐŽĂƟŶŐ͕ƚŽƌĞĚƵĐĞĨƌŝĐƟŽŶĂŶĚƚŽŝŵƉƌŽǀĞĐŚŝƉ
dŚĞĚƌŝůůƐĂƌĞƉƌĞƉĂƌĞĚŝŶĂƐĞƉĂƌĂƚĞƉƌŽĐĞƐƐ͕ĂŌĞƌĐŽĂƟŶŐ͕ƚŽƌĞĚƵĐĞĨƌŝĐƟŽŶĂŶĚƚŽŝŵƉƌŽǀĞĐŚŝƉ
ĞǀĂĐƵĂƟŽŶ͘
ĞǀĂĐƵĂƟŽŶ͘
14..
DOF K+
dŽŝŶĐƌĞĂƐĞŚĞĂƚƚƌĂŶƐĨĞƌĂŶĚƚŚĞƌĞďLJŝŶĐƌĞĂƐĞƚŽŽůůŝĨĞ͕K&ŬнŚĂƐĂƵŶŝƋƵĞĐŽƌŶĞƌŐĞŽŵĞƚƌLJ͘
dŚĞĐĞŶƚƌĞŝƐĚĞƐŝŐŶĞĚƚŽƌĞĚƵĐĞĂdžŝĂůĨŽƌĐĞ͘
dŽƐƵŵŵĂƌŝnjĞ͕ĂŐƌĞĂƚĐŽŵďŝŶĂƟŽŶŽĨƉƌŽĚƵĐƟǀŝƚLJĂŶĚƚŽŽůůŝĨĞ͘
15.
DOF K+
16.
DOF K+
17.
DOF K+
18.
DOF K+
19.
DOF K+
20..
DOF K+
21.
DOF K+
22.
2.
DOF p+
K&ƉнŐĞŽŵĞƚƌLJŚĂƐďĞĞŶŽƉƟŵŝnjĞĚĨŽƌĐŚŝƉďƌĞĂŬŝŶŐĂŶĚĐŚŝƉĨŽƌŵĂƟŽŶŝŶĚƵĐƟůĞŵĂƚĞƌŝĂůƐ͘
&ŽƵƌůĂŶĚŵĂƌŐŝŶƐĞŶƐƵƌĞƐŚŝŐŚŚŽůĞƋƵĂůŝƚLJĞǀĞŶŝŶƚŚĞƐĞŵĂƚĞƌŝĂůƐ͘
23.
DOF p+
24.
DOF P+
25.
DOF p+
26.
DOF p+
27.
DOF P+
28.
DOF P+
29.
DOF A+
K&ĂнŐĞŽŵĞƚƌLJŚĂƐďĞĞŶŽƉƟŵŝnjĞĚĨŽƌĐŚŝƉďƌĞĂŬŝŶŐĂŶĚĐŚŝƉĨŽƌŵĂƟŽŶŝŶĂůƵŵŝŶŝƵŵĂŶĚ
ĞŶĂďůĞƐĞdžĐĞƉƟŽŶĂůĨĞĞĚ͘ĐŽŶĐĂǀĞĐŽƌŶĞƌŐĞŽŵĞƚƌLJƌĞĚƵĐĞƐĞdžŝƚďƵƌƌƐ͘
30..
DOF A+
31.
DOF A+
32..
DOF A+
33.
DOF A+
34.
DOF A+
35.
DOF A+
36.
DOF BRBS
K&ďƌďƐŝƐĂĚƌŝůůƌĞĂŵĞƌǁŝƚŚĂŶĞŐĂƟǀĞŚĞůŝdžƌĞĂŵĐƵƚ͘dŽĞŶƐƵƌĞĂƌŽďƵƐƚƉƌŽĐĞƐƐ͕ĞdžƚƌĂ
ƐƵƉƉŽƌƚƉŽŝŶƚƐĂŶĚŐƌŽƵŶĚĐŚĂŶŶĞůƐƚŽŐƵŝĚĞƚŚĞĐŽŽůĂŶƚŇŽǁĂƌĞĂĚĚĞĚ͘/ŶŵŽƐƚŵĂƚĞƌŝĂůƐ,ϳ
ƚŽůĞƌĂŶĐĞŝƐĂĐŚŝĞǀĞĚ͘
37.
DOF BRBS
38..
DOF CB
39.
K&ĐďŝƐĂĐĞŶƚƌĞĚƌŝůůǁŝƚŚϭϰϱĚĞŐƌĞĞƐƉŽŝŶƚĂŶŐůĞĂŶĚƚŚĞƌĞďLJŐƵŝĚŝŶŐƚŚĞŶĞdžƚĚƌŝůůŝŶŐŽƉĞƌĂƟŽŶ
ďLJƚŚĞƉŽŝŶƚ͘
DOF Cb
40..
Material groups iso
ĞůŽǁƚŚĞƌĞŝƐĂƐŝŵƉůŝĮĞĚĚĞƐĐƌŝƉƟŽŶŽĨŵĂƚĞƌŝĂůŐƌŽƵƉƐĂĐĐŽƌĚŝŶŐƚŽ/^K͘
41.
Cutting parameters
42..
dŚĞƌĞĐŽŵŵĞŶĚĂƟŽŶƐŝŶƚŚĞƚĂďůĞďĞůŽǁŝƐƚŽďĞĐŽŶƐŝĚĞƌĞĚĂƐƐƚĂƌƟŶŐǀĂůƵĞƐŝŶŵĂĐŚŝŶĞƐǁŝƚŚ
ŐŽŽĚƉƌŽĚƵĐƟŽŶƉĂƌĂŵĞƚĞƌƐƐƵĐŚĂƐ͗
Internal coolant
ƵƫŶŐŇƵŝĚŐŽŽĚůƵďƌŝĐĂƟŽŶ;ĐŽŶĐ͘ϱͲϭϬйͿĂƉƉƌŽdžŝŵĂƚĞůLJϮϬͲϰϬďĂƌƉƌĞƐƐƵƌĞ͘/ĨƚŚĞƉƌĞƐƐƵƌĞŝƐ
ŚŝŐŚĞƌ͕ďŽƚŚƐƉĞĞĚĂŶĚĨĞĞĚĐĂŶďĞŝŶĐƌĞĂƐĞĚ͘/ĨƚŚĞƉƌĞƐƐƵƌĞŝƐůŽǁĞƌ͕ďŽƚŚƐƉĞĞĚĂŶĚĨĞĞĚ
ƐŚŽƵůĚďĞĚĞĐƌĞĂƐĞĚ͘/ĨƚŚĞĐŽŶĐĞŶƚƌĂƟŽŶŝƐůŽǁĞƌ͕ĚĞĐƌĞĂƐĞƚŚĞĨĞĞĚĂŶĚŵĂŝŶƚĂŝŶƚŚĞƐƉĞĞĚ͘
External coolant
ƵƫŶŐŇƵŝĚĨŽƌŐŽŽĚůƵďƌŝĐĂƟŽŶ;ĐŽŶĐ͘ϱͲϭϬйͿǁŝƚŚĂĐĐƵƌĂƚĞĂŶĚƌŝĐŚŇŽǁ͘/ĨƚŚĞĐŽŶĐĞŶƚƌĂƟŽŶ
ŝƐůŽǁĞƌ͕ĚĞĐƌĞĂƐĞƚŚĞĨĞĞĚĂŶĚŵĂŝŶƚĂŝŶƚŚĞƐƉĞĞĚ͘
Stability
tŽƌŬƉĂƌƚĮƌŵůLJĐůĂŵƉĞĚ͘dŽŽůŚŽůĚŝŶŐǁŝƚŚƐŚƌŝŶŬĮƚŽƌŚLJĚƌĂƵůŝĐĂƩĂĐŚŵĞŶƚ͘/ĨǀŝďƌĂƟŽŶŽĐĐƵƌƐ͕
ĂƌĂŶŐĞŽĨĐƵƫŶŐǀĂůƵĞƐƐŚŽƵůĚďĞƚĞƐƚĞĚƚŽĮŶĚĂŵŝŶŝŵƵŵ͘/ĨƚŚĞďƌĞĂŬŽƵƚŽĨƚŚĞĚƌŝůůƉŽŝŶƚ
ĐĂƵƐĞƐŶŽŝƐĞ͕ƚŚĞĨĞĞĚƐŚŽƵůĚďĞƌĞĚƵĐĞĚďLJϱϬйĚƵƌŝŶŐďƌĞĂŬŽƵƚ͘KĨƌŽƵŶĚŶĞƐƐŽƌƉŽƐŝƟŽŶŝŶŐ
ŽĨƚŚĞŚŽůĞŝƐďĂĚ͕ƉƌĞͲĚƌŝůůǁŝƚŚϭϰϱͲϭϱϬĚĞŐƌĞĞƐĚƌŝůůƉŽŝŶƚ͘
Cutting parameters
43.
ƐĐůĞĂƌůLJĚĞŵŽŶƐƚƌĂƚĞĚŝŶƚŚĞĐŚĂƌƚďĞůŽǁ͕K&dŽŽůƐĐĂŶǁŝƚŚƐƚĂŶĚŚŝŐŚƉƌŽĚƵĐƟǀŝƚLJŝŶĨŽƌŵŽĨ
ŝŶĐƌĞĂƐĞĚĨĞĞĚ͘&ŽƌďƌďƐ;ĚƌŝůůƌĞĂŵŝŶŐͿ͕ƚŚĞĨĞĞĚƐŚŽƵůĚďĞƌĞĚƵĐĞĚǁŝƚŚϯϬͲϲϬйƚŽŵĂŝŶƚĂŝŶ
ŚŝŐŚŚŽůĞƋƵĂůŝƚLJ͘
Cross reference list
44..
Cross reference list
45.
Cross reference list
46..
Cross reference list
47.
CRoss reference list
48..
Cross reference list
49.
Cross reference list
50.
Cross Reference list
51.
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