X-RAY SPECTROMETRY X-Ray Spectrom. 2005; 34: 493–497 Published online 5 September 2005 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/xrs.872 A new microfocus x-ray source, iMOXS, for highly sensitive XRF analysis in scanning electron microscopes A. Bjeoumikhov,1 V. Arkadiev,2 F. Eggert,2 V.-D. Hodoroaba,3 N. Langhoff,1 M. Procop,3 J. Rabe2 and R. Wedell2∗ 1 2 3 Institute for Scientific Instruments GmbH (IfG), D-12489 Berlin, Germany Institut für angewandte Photonik eV (IAP), D-12489 Berlin, Germany Bundesanstalt für Materialforschung und -prüfung (BAM), D-12200 Berlin, Germany Received 14 December 2004; Accepted 14 July 2005 Scanning electron microscopes are usually equipped with energy-dispersive X-ray detectors for electron probe microanalysis. This widespread analytical method allows investigators to determine the elemental composition of specimens with a spatial resolution of about 1 µm. However, owing to the electron–specimen interaction, the emitted spectra reveal, in addition to characteristic lines, also a high level of continuous bremsstrahlung background. As a result, elements with low concentrations cannot be identified. The minimum detection limit can be diminished by two orders of magnitude if the characteristic lines are excited as fluorescence by an additional x-ray source. In this case, the emergence of bremsstrahlung is considerably reduced. Combining a high-brilliance microfocus x-ray tube with efficient polycapillary optics enables one to realize an experimental arrangement for performing local fluorescence analysis at the same point where the electron beam hits the sample. The polycapillary optics under consideration focuses the emitted x-radiation onto focal spots between 30 and 100 µm in diameter. Count rates of several thousands cps have been achieved. Elemental maps have been obtained by means of the motorized specimen stage of the microscope. Copyright 2005 John Wiley & Sons, Ltd. INTRODUCTION The principle of electron probe microanalysis (EPMA) was introduced by Hillier,1 and Castaing and Guinier2 in the late 1940s. In 1951, Castaing outlined the fundamental physical concepts of quantitative analysis.3 At present, scanning electron microscopes (SEMs) are equipped with energydispersive or wavelength-dispersive x-ray spectrometers so that EPMA has developed into a mature analytical method. However, the electron-excited x-ray spectra show, in addition to characteristic lines, also a bremsstrahlung background resulting in detection limits in the range 0.1–1 wt%. The additional use of x-ray excitation for xray fluorescence (XRF) analysis in a SEM could considerably improve the detection limits. A second advantage of the combined use of EPMA and XRF in a SEM comes from the large difference in the energy dependence of ionization cross-sections for electrons and photons. In the case of electrons, an effective ionization needs an overvoltage ratio >2. Because the maximum SEM beam voltage is usually limited to 30–40 kV, lines above 20 keV will not appear above the bremsstrahlung spectrum. The photoionization cross-section has its maximum for photon energies directly above the binding energy. Therefore, a 50 kV x-ray tube would allow the use of the full range of the spectrometer Ł Correspondence to: R. Wedell, Institut für Angewandte Photonik eV (IAP), D-12489 Berlin, Germany. E-mail: [email protected] Contract/grant sponsor: Senat of Berlin. (usually up to 40 keV) for the detection of lines originating from inner shell photoionizations. A first attempt to realize a photon source in a SEM was made by Gould and Healey4 with a secondary massive target. Further constructions use a thin metal foil which is hit by the electron beam. The foil anode is positioned above the sample, which is then irradiated by the secondary x-rays generated in the foil.5,6 However, the excitation intensities on the sample achieved in such a scheme are relative low and the irradiated surface area is rather large (several mm2 and larger). A considerable improvement in the excitation conditions became possible on the basis of a combination of efficient polycapillary optics with high-brilliance microfocus tubes.7 The experimental arrangement described in detail below is a realization of a confocal scheme of electron probe microanalysis and micro x-ray fluorescence (XRF). The advantages of x-ray excitation in SEM are illustrated here by selected application examples. DESIGN OF THE m-XRF MODULE FOR SEM A special module was developed in IfG/IAP for performing X-ray-induced fluorescence analysis at SEMs (see Fig. 1). From the very beginning it was designed to fit to SEMs of different manufactures. iMOXS (modular x-ray source with optics) is an attachment to a SEM intended to excite XRF radiation with a primary x-ray beam. It contains a lowpower microfocus x-ray tube, which is enclosed in a tube housing with a shutter and a filter revolver. The filter revolver can be equipped with different filter materials according to Copyright 2005 John Wiley & Sons, Ltd. 494 A. Bjeoumikhov et al. 3 1 2 Figure 1. iMOXS (modular x-ray source) with the adjustment support: 1, screws for adjustment of the source to the specimen stage of the SEM; 2, turning knob for source moving into working position; 3, screws for optics fine adjustment. customer requirements and choice of the anode material. The x-ray beam emitted by the tube is collimated and focused by the integrated x-ray optics. The capillary optics module8 – 10 is a decisive element of the XRF module because it allows local excitation of fluorescence lines with high intensity. The combination of glass capillary optics with a micro-focus low-power x-ray tube (30 W) results in an x-ray source whose emission intensity and beam parameters are comparable to those of conventional high-power x-ray tubes (1–3 kW). The reason for that is that, first, the capillary optics module used has a large solid angle of capture, second, x-radiation is transmitted through the optics without significant intensity losses and, third, transmitted x-rays are focused onto a small spot on the sample. The optics module contains the capillary optics in a metal casing, the optics socket with adjustment screws to align the optics relative the anode spot and the adjustment support to align the position of the x-ray beam relative the electron beam spot on the sample in the SEM. Depending on the problem under consideration, different optical elements can be installed in the module: ž cylindrical monocapillaries with an inner diameter from 10 µm to 1 mm and with different lengths; ž elliptical monocapillaries with a focal spot size <5 µm diameter and a focal distance from 1 to 5 mm; ž polycapillary semi-lenses providing a quasi-parallel exit beam with a diameter of 5–7 mm; ž polycapillary zoom optics with a variable distance between the anode spot and a sample surface providing a 20–100 µm microspot. Copyright 2005 John Wiley & Sons, Ltd. For XRF and XRF analytical applications, the iMOXS is normally equipped with polycapillary zoom optics. The optics can be exchanged by unscrewing it from the optics socket and replacing it with a new optical element in a ready-made screw mount. The high-voltage generator provides up to 50 kV of positive polarity for the connection with the anode of an xray tube. Additionally it contains a regulated power supply for the cathode filament heating current. The regulated tube current may be varied continuously from 0 up to the maximum of 800 µA. The modular x-ray source can be easily attached to a SEM of an arbitrary type by means of a special flange adaptor. For a given SEM model, the adapting flange guarantees a vacuum-tight connection and the optics is preadjusted in such a way that the x-ray beam hits the same specimen area which is also scanned by the electron beam if the specimen is positioned at the correct working distance from the objective lens for electron probe microanalysis. During assembly, the optics unit attached to the tube housing is prealigned in such a way that its first focus matches the anode spot of the x-ray tube. The tube housing can be rapidly exchanged by loosening two screws if an x-ray tube with another target material is required. When (as an exception) it is necessary to adjust the optics relative to the anode spot, one should use the special screws 3 (see Fig. 1). The whole of the x-ray source with the integrated optics should be directed to the sample. The adjustment of the source in the X- and Y-direction is carried out with the screws 1 on the support (see Fig. 1). The optics–sample distance is varied by the linear stage 2. A special specimen is provided for making the fine adjustment of the iMOXS easier (Fig. 2, left). This specimen is a disk with concentric rings made from different elements, which is fixed on an aluminum substrate. During the adjustment, the specimen should be positioned on the sample holder of the SEM and the sample holder should be placed in its normal working position. It is favorable for the adjustment that the holder is tilted to be perpendicular to the optics axis. The adjustment procedure consists in measuring the fluorescence signal from the target (see Fig. 2, right). The adjustment is perfect when both the electron and x-ray beams hit the iron central part of the specimen. The position of the x-ray spot can be additionally controlled in the following way. The focused x-ray beam causes charging of insulating materials due to photoelectron emission. For this reason, the charged region presents itself as an additional contrast in a scanning electron micrograph. Of course, the micrograph must be taken at a low beam voltage, e.g. 1 kV, and low current to avoid any charging by the incident electrons. In this way, the position of the x-ray spot can be made directly visible. Especially suitable are insulating materials with a well-formed surface morphology such as paper, because a contrast-rich image helps to adjust the correct working distance. Figure 3 shows the position of the x-ray spot as a dark region in the SEM image of a common laser printer paper. X-Ray Spectrom. 2005; 34: 493–497 iMOXS microfocus x-ray source for XRF in SEM 140000 NiKa-7.5keV 120000 I, cts 100000 80000 CuKa-8.0keV ZnKa-8.6keV 60000 40000 FeKa-6.4keV 20000 Fe 0.065 Ni - 1.20 0 -1.5 -1 -0.5 0 X, mm Cu - 2.30 0.5 1 1.5 Zn - 2.35 Figure 2. Adjustment specimen for the x-ray source and the corresponding -XRF line scan. Al Cu normalised intensity 105 Cu Fe sum sum 104 Cu Fe diffraction Rh-tube Zn Mn? Zn 103 Pb Bi Pb Bi Pb Bi 102 0 2 4 6 8 10 12 14 16 energy / keV Figure 3. SEM image of a paper surface showing the position of the x-ray focus as a dark spot. EXAMPLES Figure 4 illustrates how the excitation of characteristic xrays can be advantageously combined to determine the concentrations of main components by EPMA and the trace components by XRF. The figure gives the spectra of an aluminum alloy excited by 30 keV electrons and by the xrays from a Rh tube operating at 25 kV. The concentrations of copper and iron can be determined from the electronexcited spectrum. Deconvolution of the weak zinc lines from Cu Kˇ would result in a large uncertainty for the zinc concentration. XRF allows the evaluation of the Zn Kˇ line not seen in the electron-excited spectrum. Also, the lead and bismuth concentrations of about 0.2 wt% can be found only from the XRF spectrum. The microanalytical capabilities of the iMOXS are demonstrated by two more examples. The first example is the identification of the steel type of small particles, which could be, in principle, the result of mechanical abrasion. Owing to the irregular shape of the particles (balls, chips, filings), the angles of incidence and take-off, necessary for a quantitative Copyright 2005 John Wiley & Sons, Ltd. Figure 4. Electron-excited (30 keV) and fluorescence (25 kV Rh tube) spectra from an aluminum alloy. Spectra are normalized to equal the Cu K˛ intensity. analysis, cannot be defined. Any identification can be done only by means of the lines which appear in the spectrum. In the case of electron bombardment, there is an efficient excitation of characteristic lines only for overvoltage ratios of ½2. Most SEMs have a maximum beam voltage of 30 keV. Therefore, the spectra will show only lines originating from the ionization of core levels with binding energies smaller than ¾15 keV. Charging of the particles is an additional drawback. However, in the case of excitation by x-rays also core levels with higher binding energies can be ionized and the related x-ray lines can be used for identification. Figure 5 shows an SEM micrograph of a steel particle (BAM certificated reference material ZRM 290-1) with the related x-ray spectra. In the case of electron excitation, vanadium, chromium and cobalt are clearly identified. However, owing to the known overlapping of W M and Mo L with Si K and S K, respectively, these two metals cannot be unambiguously identified as separate components. In the case of XRF, tungsten and molybdenum can be identified by their L and K series, respectively. In this way, particles of five different steel reference materials (EURO 428-2, EURO 479-1, X-Ray Spectrom. 2005; 34: 493–497 495 A. Bjeoumikhov et al. 290-1_P4P3e.emsa 105 normalised intensity ZRM290-1 V (a) Fe Co Cr Cr Rh Rh XRF, Rh-tube 40 kV EPMA 20 kV Fe W Mo S 104 Mo W 103 W Mo S Rh W Mo Co W Cu 102 101 0 2 4 6 8 10 12 energy / keV (b) 14 16 18 20 Figure 5. Steel particle (a) with the x-ray spectra and (b) excited with a 40 kV Rh tube and 20 keV electrons. spec04/05.emsa 14000 Ba intensity / counts per channel 496 10000 8000 (b) Ba 6000 Cr Pb 4000 Ba 2000 0 (a) 3/1 3/2 12000 Ca Ba Ca 4 Pb Cr Ba 6 Fe Fe Cu Zn Pb Pb 8 10 energy / keV 12 14 16 Figure 6. Red paint particle (a) and x-ray fluorescence spectra from two particles of the same paint excited by a 30 kV Rh tube (b). EURO 480-1, BAM ZRM 290-1 and BAM ZRM 291-1) could be clearly identified. The second example demonstrates how, in a similar manner as before, particles can be identified much better from the fluorescence spectrum than their electron-excited xray spectrum. Different red paints could be discriminated by their XRF spectra from small particles taken from varnished parts. The lines of the metals (Pb, Cr, Ba, Fe) used as pigments and their line ratios allowed it to be established in most cases whether the same paint or not was used for the varnishing. The particles could be analyzed as received without any additional preparation, e.g. carbon coating as for EPMA analysis. The position of the x-ray spot can be seen as a dark region in Fig. 6(a). The permanent monitoring of the x-ray spot position during analysis by means of a low kV SEM image makes particle analysis very convenient. Several commercial fundamental parameter programs are available to accomplish quantitative analysis. Important Copyright 2005 John Wiley & Sons, Ltd. for use in combination with EPMA at the SEM is an import filter for the EMSA/MAS spectral data file format, which has been adopted in the meantime by ISO as an international standard, ISO 22 029 : 2003. In this work, WinAxil was used. It has the options of either calculating the x-ray tube spectrum or editing it. The second option can be advantageously used for taking into account modification of the emitted tube spectrum due to the beam transmission through x-ray optics. Related investigations are still in progress. For the optics used in the iMOXS, the transmission coefficient remains nearly constant between 5 and 10 keV. Therefore, we did not modify the calculated spectrum, but used an additional 0.1 mm aluminum window between the tube and x-ray optics to suppress the low-energy bremsstrahlung. Using a tube with a tungsten target at 20 kV, the excitation spectrum is dominated by the L-lines with negligible intensity modifications by the x-ray optics. Table 1 gives as an example the result of a standardless analysis X-Ray Spectrom. 2005; 34: 493–497 iMOXS microfocus x-ray source for XRF in SEM Table 1. Composition of CRM JK37 (wt%) Component Fe Cr Ni Cu Mn Mo Evaluated line Concentration by WinAxil Certified value K˛ K˛ K˛ K˛ K˛ K˛ 36.2 š 0.09 27.7 š 0.07 29.4 š 0.08 1.1 š 0.02 2.0 š 0.04 3.7 š 0.3 — 26.72 30.83 0.94 1.73 3.55 of the alloyed steel reference material Jernkontoret JK37. Calculated concentrations are in reasonable agreement with the certified values. With the exception of molybdenum, the differences are slightly larger than the calculated standard deviation, which takes into account the statistical error only. Inhomogeneous specimens were analyzed by XRF line scans and maps using the motorized specimen stage of the SEM. Lateral resolution is approximately given by the focus diameter of the x-ray optics. With count rates of several thousand per second, the dwell time per pixel could be set to 5 s or even shorter. However, a significant reduction of the total acquisition time by decreasing the dwell time is not possible owing to the time the stage needs for adjustment of the next position. With modern SEMs, where low-voltage SE images can be taken, e.g. at 1 kV, specimen positions can be permanently inspected and SE images can be saved with the x-ray line scan or map as for EPMA measurements. No additional coating of insulating specimens by a conductive layer is required for XRF analysis. CONCLUSIONS A new x-ray source as an attachment to SEMs has been developed. The x-ray source consists of a micro-focus low- Copyright 2005 John Wiley & Sons, Ltd. power x-ray tube and a focusing x-ray optics. The optics images the anode micro-focus onto a spot on the specimen in the microscope analysis chamber. The spot diameter ranges from 10 to 100 µm depending on the type of the optics. The x-ray source can be easily aligned in such a way that EPMA and XRF analysis can be performed for the same specimen region as demonstrated with the examples in the previous section. The two methods can be combined using their special advantages, i.e. high spatial resolution and light element detection in the case of EPMA and lower detection limits and detection of high-energy x-ray lines, which cannot be excited by the electron beam, in the case of XRF analysis. Acknowledgements Financial support by the Senat of Berlin within the framework of a research and development project is gratefully acknowledged. The authors thank Mrs S. Bjeoumikhova for performing test measurements with the adjustment specimen. REFERENCES 1. Hillier J. Electron probe analysis employing x-ray spectrography, US Patent 2,418,029, March 1947. 2. Castaing R, Guinier A. 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