REVIEWS Carbon-based metal-free catalysts Xien Liu1 and Liming Dai1,2 Abstract | Metals and metal oxides are widely used as catalysts for materials production, clean energy generation and storage, and many other important industrial processes. However, metal-based catalysts suffer from high cost, low selectivity, poor durability, susceptibility to gas poisoning and have a detrimental environmental impact. In 2009, a new class of catalyst based on earth-abundant carbon materials was discovered as an efficient, low-cost, metal-free alternative to platinum for oxygen reduction in fuel cells. Since then, tremendous progress has been made, and carbon-based metal-free catalysts have been demonstrated to be effective for an increasing number of catalytic processes. This Review provides a critical overview of this rapidly developing field, including the molecular design of efficient carbon-based metal-free catalysts, with special emphasis on heteroatom-doped carbon nanotubes and graphene. We also discuss recent advances in the development of carbon-based metal-free catalysts for clean energy conversion and storage, environmental protection and important industrial production, and outline the key challenges and future opportunities in this exciting field. BUCT-CWRU International Joint Laboratory, State Key Laboratory of OrganicInorganic Composites, Center for Soft Matter Science and Engineering, College of Energy, Beijing University of Chemical Technology, Beijing 100029, China. 2 Center of Advanced Science and Engineering for Carbon (Case4Carbon), Department of Macromolecular Science and Engineering, Case Western Reserve University, 10900 Euclid Avenue, Cleveland, Ohio 44106, USA. [email protected]; [email protected] 1 Article number: 16064 doi:10.1038/natrevmats.2016.64 Published online 13 Sep 2016 Three seemingly simple reactions, the oxygen reduction reaction (ORR), oxygen evolution reaction (OER) and hydrogen evolution reaction (HER), are critical for clean and renewable energy technologies, such as fuel cells, batteries and water-splitting processes. Nevertheless, catalysts are needed to promote the HER for hydrogen fuel generation via photo-electrochemical water splitting, the ORR in fuel cells for energy conversion and the OER in metal–air batteries for energy storage. Metal-based catalysts, especially noble metals (for example, platinum, iridium and palladium) or metal oxides, are generally used in these reactions. However, metal-based catalysts have several notable disadvantages, including low selectivity, poor durability, susceptibility to gas poisoning and a negative environmental effect. Furthermore, the high cost and limited availability of precious metals have hindered the large-scale commercial application of these renewable energy technologies. Along with intensive research efforts to reduce or replace platinum‑based electrodes with non-precious metal catalysts in fuel cells, a new class of catalyst based on heteroatom-doped carbon nanomaterials was discovered in 2009, which could replace platinum to efficiently catalyse the ORR in fuel cells1,2. Recently, these new metalfree catalysts have been demonstrated to be efficient for the OER3,4 and HER5,6. They are also effective for I−/I3− reduction in dye-sensitized solar cells7, CO2 reduction for fuel production8, environmental monitoring and biosensing 9, and even for the production of commodity chemicals10,11. More recently, co‑doped carbon nanomaterials were shown to act as efficient metal-free bifunctional electrocatalysts for the ORR and OER in rechargeable metal–air batteries4, and for the ORR and HER in regenerative fuel cells 12. In this Review, we present important developments in carbon-based metal-free catalysts and discuss the recently gained mechanistic understanding of metal-free catalysis. The design principles of metal-free catalysts are also elucidated, along with their structure–property correlations and potential applications. Finally, challenges and perspectives in this rapidly developing field are discussed. Early development and recent advances Metal-free carbon-based ORR catalysts. The ORR on the cathode is a key step that limits the energy conversion efficiency of a fuel cell. This reaction requires a substantial amount of platinum catalyst, and hence accounts for a large portion of the total cost of the fuel cell. Platinum nanoparticles have long been regarded as the best catalyst for the ORR, despite several drawbacks, including time-dependent drift, methanol crossover and CO deactivation13. These, together with the high cost and scarcity of platinum, have made the use of platinum the main barrier to implementing fuel cells for commercial applications, even though alkaline fuel cells with platinum as an ORR electrocatalyst were developed for the Apollo lunar mission in the 1960s. In 2009, nitrogen-doped vertically aligned carbon nanotubes (VA-CNTs) were discovered to be superior to platinum for the electrocatalysis of the ORR without CO deactivation and fuel crossover effects in alkaline media1. The catalytic mechanism of nitrogen-doped VA-CNTs NATURE REVIEWS | MATERIALS ADVANCE ONLINE PUBLICATION | 1 . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS for the ORR was investigated using quantum mechanical calculations based on the B3LYP hybrid density functional theory (DFT) combined with experimental data1. It was found that doping-induced charge redistribution facilitated the chemisorption of O2 and electron transfer for the ORR. Subsequently, nitrogen-doped graphene was also found to be an efficient metal-free catalyst for the ORR14. Thereafter, the field of metal-free catalysis experienced rapid development and various heteroatom-doped carbon-based catalysts were reported, including boron-doped CNTs15, sulfur-doped graphene16, phosphorous-doped graphite17, iodine-doped graphene18 and edge-halogenated (doped with chlorine, bromine or iodine) graphene nanoplatelets (GnPs)19. Co‑doping carbon-based metal-free catalysts with different heteroatoms was found in 2011 to be an efficient way to further improve the electrocatalytic activity of the ORR, as exemplified by boron and nitrogen co‑doped VA-CNTs20. Later, boron and nitrogen co‑doped graphene also showed superior ORR electrocatalytic activity to commercial Pt/C (REF. 21). DFT calculations revealed that boron and nitrogen doping can tune the energy bandgap, spin density and charge density 21, facilitating the ORR through synergistic electron transfer interactions between the dopants and surrounding carbon atoms22. Furthermore, phosphorous and nitrogen co‑doped VA‑CNTs exhibit significantly enhanced electrocatalytic activity toward the ORR with respect to single phosphorous or nitrogen-doped CNTs, comparable to that of a commercial Pt/C electrode in alkaline media23. These catalysts also exhibit excellent long-term stability and good tolerance to methanol crossover and CO poisoning effects. More interestingly, sulfur and nitrogen co‑doped CNTs show enhanced ORR activity in both acidic and alkaline media relative to nitrogen-doped CNTs, along with a better tolerance to methanol crossover and long-term stability 24. More importantly, a rationally designed nitrogen-doped graphene–CNT–carbon black composite with a welldefined porous structure was recently shown to have excellent long-term operational stability and high gravimetric power density in acidic polymer electrolyte membrane (PEM) fuel cells2 — the mainstream fuel cell technology with great potential for large-scale applications. Such catalysts may accelerate the delivery of affordable and durable PEM fuel cells to the marketplace. Along with the rapid advances in heteroatom-doped CNTs and graphene ORR electrocatalysts, graphite-based catalysts have also been developed in the past few years. Of particular interest, nitrogen-doped ordered mesoporous graphitic arrays25 and phosphorus‑doped graphite layers were reported26 in 2010 and 2011, respectively, to show high catalytic activity, high durability and excellent tolerance to methanol crossover for the ORR in alkaline solutions. Carbon nitride (C3N4) — which intrinsically possesses a very high nitrogen content dominated by a pyridinic- and graphitic-nitrogen — supported by a 2D graphene sheet 27 or 3D porous graphitic carbon28 shows excellent ORR catalytic activity and good durability. Much like doping-induced intramolecular charge redistribution to facilitate the ORR process discussed above, physical adsorption of polyelectrolyte chains onto undoped all-carbon CNTs and graphene sheets causes intermolecular charge transfer and results in ORR electrocatalytic activities similar to those of commercial Pt/C (REFS 29,30). Pure carbon nanocages without any apparent dopants or physically adsorbed polyelectrolyte also show good ORR performance, as supported by DFT calculations that indicate high ORR activities intrinsically associated with the pentagon and zigzag edge defects31. In this context, a new class of ORR catalyst based on graphene quantum dots supported by graphene nanoribbons was developed through a one-step reduction reaction, with ORR performance comparable or even better than that of a Pt/C electrode32. The good electrocatalytic performance was attributed to the presence of numerous surface and edge defects on the quantum dots and graphene nanoribbons, respectively 32, coupled with efficient charge transfer between the intimately contacted quantum dots and graphene nanoribbons. The research and development of defect-induced ORR catalysis is still in the early stages, and further mechanistic studies are desirable. Carbon-based OER and HER catalysts. In addition to the electrocatalysis of the ORR, carbon-based catalysts are also promising alternatives to noble metal and metal oxide catalysts for the OER and HER3,6,33. Similar to their use in the ORR, noble metals and their oxides, such as platinum, palladium and IrO2, are regarded as state‑of‑the-art catalysts for the HER and OER. Substantial research efforts have focused on the development of OER and HER catalysts based on relatively inexpensive transition metals and their compounds, including transition metal oxides, metal-oxide-based hybrids, substituted cobaltites (MxCo3 − xO4), hydro(oxy) oxides, phosphates, diselenide, metal-oxide/diselenide hybrids and chalcogenides34,35. In addition, ordered Ni5P4 nanoarchitectures with a disc-like morphology on a nickel foil are effective bifunctional catalysts for the HER and OER36. However, transition-metal-based catalysts are prone to gradual oxidation, undesirable morphological and/or crystalline structure changes, and uncontrolled agglomeration or dissolution when exposed to air or aerated electrolytes37. Recently, nanostructured carbon materials have emerged as low-cost, metal-free catalysts with good performance for the HER and OER. For example, nitrogen doping coupled with meso- or macrostructure fabrication enhances both the OER and HER catalytic activities38,39. OER activities exceeding those of traditional electrocatalysts (for example, IrO2 nanoparticles) in alkaline media have been demonstrated for nitrogen-doped graphite nanomaterials synthesized from a nitrogen-rich polymer 3, nitrogen-doped graphene from the pyrolysis of graphene oxide with polyaniline39 and nitrogen-doped graphene formed via the hydrothermal method with ammonia as the nitrogen precursor 40. Doping of CNTs with heteroatoms other than nitrogen (for example, boron or oxygen) enhances the catalytic activity for the OER and HER in water splitting 41,42, and the performance 2 | ADVANCE ONLINE PUBLICATION www.nature.com/natrevmats . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS can be further improved by co‑doping with other hetero atoms. Specifically, nitrogen and sulfur 43, and nitrogen and phosphorous5,44 co‑doped graphene and other graphitic carbon materials show enhanced catalytic activities for both the OER and HER. Recently, nitrogen and phosphorous co‑doped mesoporous nanocarbon foams were synthesized by pyrolysis of polyaniline aerogels in the presence of phytic acid, resulting in bifunctional catalytic activities towards the ORR and OER4. These metal-free bifunctional catalysts show great potential as the air electrode in metal–air N-doped CNT metal-free ORR catalyst1 2009 2010 N-doped graphene metal-free ORR catalyst14 Non-N-doped metal-free ORR catalyst (B-doped CNT)15 Synergetic effect of co-doping20 2011 Metal-free undoped CNT ORR catalyst by intermolecular charge transfer30 Edge-doped/functionalized graphene by ball milling45 2012 N-doped graphene foams as metal-free counter electrodes for DSSCs7 Metal-free OER catalyst (N/C)3 2013 Metal-free CO2 reduction catalyst (CNFs)8 Electron spin density found to have a key role in the ORR16,51 Metal-free HER catalyst (g-C3N4/N-doped graphene)33 2014 Metal-free catalyst for acidic PEM cells2 Metal-free ORR and OER bifunctional catalysts for zinc–air batteries4 Hydrochlorination of acetylene catalysed by SiC@N–C (REF.10) Bifunctional metal-free ORR and HER12 2015 Doping-free, defect-induced carbon-based ORR catalyst31,32 2016 Pyridine N was determined to have a key role for the ORR55 O2 Figure 1 | Timeline showing the important developments of carbon-based Nature Reviews | Materials metal-free catalysts. CNFs, carbon nanofibre; CNT, carbon nanotube; DSSCs, dye-sensitized solar cells; g-C3N4, graphitic-C3N4; HER, hydrogen evolution reaction; OER, oxygen evolution reaction; ORR, oxygen reduction reaction; PEM, polymer electrolyte membrane. The image of the nitrogen-doped CNT is adapted with permission from REF. 1, AAAS. The image of the oxygen adsorption onto the carbon atom next to the pyridinic N is adapted with permission from REF. 55, AAAS. batteries (discussed later). More recently, 3D porous carbon networks co‑doped with nitrogen and phosphorus were formed via a simple, template-free approach by pyrolysis of a supermolecular aggregate of self-assembled melamine, phytic acid and graphene oxide12. This was the first metal-free bifunctional catalyst with high activities for both the ORR and HER, making it attractive for regenerative fuel cells. Carbon-based catalysts for other reactions. Carbonbased catalysts, including the edge-functionalized or edge-doped graphene produced by ball milling 45, have also been demonstrated to be efficient for I−/I3− and Co(bpy)32+/3+ reduction in dye-sensitized solar cells7,46, the reduction of CO2 for fuel production, environmental monitoring and biosensing 9, and even for the production of commodity chemicals10. Although a more detailed discussion on particular reactions is given in subsequent sections, we summarize the important developments of carbon-based catalysts in FIG. 1. In TABLE 1, a longer but by no means exhaustive list is given for carbon-based catalysts with detailed information on their preparation and performance. Mechanistic understanding There are several different nitrogen configurations in a nitrogen-doped conjugated graphite plane13,47 (FIG. 2a). As mentioned earlier, the improved ORR catalytic performance for nitrogen-doped carbon catalysts is attributable to the doping-induced charge redistribution (FIG. 2b), which changes the chemisorption mode of O2 from the usual end‑on adsorption (Pauling model) at the nitrogen-free CNT surface (FIG. 2c, top part) to a side‑on adsorption (Yeager model) at the nitrogen-doped CNT electrode (FIG. 2c, bottom part)1. The nitrogen doping induces charge transfer, and parallel diatomic O2 adsorption can effectively lower the ORR potential and weaken the O–O bond, facilitating oxygen reduction at the nitrogen-doped VA‑CNT electrode. The configuration of doped nitrogen depends on the chemical environment and can affect the electronic structure of neighbouring carbon atoms, leading to different catalytic properties. The doped nitrogen atoms near the edge provide strong chemical reactivity with enhanced oxygen adsorption48,49 and hence high catalytic activity towards the ORR. For the design of efficient catalysts, it is important to understand the correlation of nitrogen binding configurations with electrocatalytic activity. However, it is still controversial whether the pyridinic or graphitic nitrogen is mainly responsible for the active sites for the ORR. In general, graphitic nitrogen determines the limiting current density, whereas the pyridinic nitrogen improves the onset potential for the ORR50. Pyridinic nitrogen can provide one p electron to the aromatic π system, with a lone electron pair in the plane of the carbon matrix to enhance the electron-donating capability of the catalyst. Thus, pyridinic nitrogen can weaken the O–O bond via the bonding of O with N and/or the adjacent C atom to facilitate the reduction of O2. The above mechanistic understanding gained from experiments is supported by recent theoretical work NATURE REVIEWS | MATERIALS ADVANCE ONLINE PUBLICATION | 3 . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS that revealed that N–C active centres in metal-free catalysts can directly reduce oxygen into water through a four-electron process or a less-effective two-electron pathway 51,52. However, there are still some concerns about the possible contribution of metal impurities to the ORR activity of metal-free catalysts47,53,54. Very recently, based on studies of a highly oriented pyrolytic graphite model and nitrogen-doped graphene nanosheet powder catalysts, it was concluded that carbon atoms next to pyridinic nitrogen are the active sites for the ORR55. An oxygen molecule is first adsorbed at the carbon atom next to the pyridinic nitrogen (FIG. 2d), followed by proton-coupled electron transfer to the adsorbed oxygen. This can occur via either of two pathways. The first is a four-electron mechanism, in which a subsequent two-proton-coupled, two-electron transfer breaks the O–OH bond to form a water molecule. Next, proton-coupled electron transfer causes breakage of the OH bond to form another water molecule. The second pathway is a [2 + 2]‑electron mechanism, in which the adsorbed OOH species react with another proton to form H2O2. The H2O2 is then readsorbed or reduced by two protons and two electrons (FIG. 2d). Therefore, it is the intrinsic active sites in nitrogen-doped carbons that show efficient electrocatalytic activities for the ORR. There is an increasing number of reports of efficient carbon-based catalysts for the ORR, OER, HER3,5,6,33, as well as ORR–OER and ORR–HER bifunctional reactions4,12, which cannot be catalysed by trace metal residues. Moreover, the observed CO‑insensitive ORR activities of carbon-based catalysts do not arise from metal active centres, which would have otherwise been poisoned by CO (REF. 1). In addition, the enhanced ORR activity by the physical absorption of positively charged polyelectrolytes (for example, poly(diallyldimethylammonium chloride) (PDDA)) onto all-carbon graphene or nanotubes56 unambiguously demonstrates that ORR activity in carbon-based catalysts arises from either doping-induced intramolecular charge transfer or inter molecular charge transfer even without doping, rather than from trace metals. Compared with ORR studies, OER using carbonbased catalysts has been discussed much less in the literature, although the number of relevant publications has recently rapidly increased. The mechanism of the OER on metal-free carbon catalysts is sensitive to the structure of the electrode surface57, and it has been predicted that the armchair carbon near the nitrogen in graphene favours the OER 58. For surface-oxidized multiwall CNTs59, oxygen-containing functional groups (C=O) on the outer layer change the electronic structure of the adjacent carbon atoms, facilitating the adsorption of OER intermediates and hence the OER process. Although there is still a limited understanding of the OER process, DFT calculations have been performed to indicate that the HER catalysed by C3N4@ nitrogen-doped graphene is potential-dependent 33. The Volmer–Heyrovsky mechanism is dominant at low overpotential, at which electrochemical desorption is a rate-limiting step. By contrast, the Volmer–Tafel mechanism becomes dominant at high overpotential33. Readers that are interested in detailed HER mechanisms are referred to several recent review articles35,60, and the mechanisms of CO2 reduction8,61 and the hydrochlor ination of acetylene10 by carbon-based catalysts are discussed next. Table 1 | Summary of representative carbon-based metal-free catalysts Materials Catalyst preparation Catalytic application Catalytic efficiency Refs N‑doped VA‑CNTs Pyrolysis of iron phthalocyanine in NH3 ORR >Pt/C 1 N‑doped graphene CVD of CH4 and NH3 ORR >Pt/C 14 B‑doped CNTs CVD of benzene–TPB–ferrocene mixture ORR <Pt/C 15 S‑doped graphene Ball-milling graphite in S8 ORR >Pt/C 16 I‑doped graphene Annealing graphene oxide with I2 ORR <Pt/C 18 VA‑BCN Pyrolysis of melamine diborate ORR >Pt/C 20 N‑doped and ordered mesoporous graphitic arrays N,Nʹ-bis (2,6‑diisopropyphenyl)-3,4,9, 10‑perylenetetracarboxylic diimide with a template ORR >Pt/C 25 PDDA–graphene Reduction of graphene oxide in PDDA using NaBH4 ORR >graphene 29 Carbon nanocages MgO template and benzene ORR >CNT 31 N-doped graphite nanomaterials Melamine formaldehyde OER >IrO2 3 C3N4@N‑doped graphene Dicyandiamide and graphene oxide HER ~ transition metal Carbon nanofibers Pyrolysis of electrospun nanofiber CO2 reduction Overpotential (0.17 V) 8 VA‑CNT-carbon fibres VA‑CNT sheathed carbon fibre via CVD In vivo monitoring of ascorbate – 9 SiC@N–C Heating a mixture of NH3 and CCl4 on SiC Hydrochlorination of acetylene Conversion of acetylene (85%) 10 LC‑N CVD Oxidation of arylalkanes Yield (max) >99% 11 33 CVD, chemical vapour deposition; HER, hydrogen evolution reaction; LC, layered carbon; OER, oxygen evolution reaction; ORR, oxygen reduction reaction; PDDA, poly(diallyldimethylammonium chloride); VA‑BCN, vertically aligned boron and nitrogen co‑doped carbon nanotube; VA‑CNT, vertically aligned carbon nanotube. 4 | ADVANCE ONLINE PUBLICATION www.nature.com/natrevmats . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS d a H+ e– O2 H2O2 Pyridinic N H+ 2e– process e– 4e– process Graphitic N Pyridinic N 2H+ c 2H+ H+ Pyrrolic N b 2e– 2e– 2 H2O e– e HCO2– –0.073 0.005 0.101 0.179 0.017 –0.277 N –0.181 –0.277 0.171 0.047 0.125 NCNT Rate determining –0.071 –0.027 N 0.027 0.231 –0.184 – H–N N HCO2 PEI 0.143 2HCO3– e– CO2 CO2 e– – HCO3 N–CO 0.072 H–N •– 2 H2O CO32– H–N 2CO2 + 2e– + H2O → HCO2– + HCO3– Figure 2 | Different types of nitrogen-doped carbon and the reaction mechanisms of the Nature ORR and CO2 reduction. Reviews | Materials a | Different forms of doped nitrogen in nitrogen-functionalized carbon. b | Calculated charge-density distribution for nitrogen-doped carbon nanotubes (CNTs). c | Schematic representations of possible adsorption modes of an oxygen molecule at a non-doped CNT (top) and nitrogen-doped CNT (bottom). d | Schematic representation of the mechanism of the oxygen reduction reaction (ORR) on metal-free nitrogen-doped carbon catalysts. e | Schematic mechanism for the selective reduction of CO2 into formate by polyethylenimine-functionalized, nitrogen-doped carbon nanotubes. NCNT, nitrogen-doped CNT; PEI, polyethylenimine. Panel a is adapted with permission from REF. 47, Wiley-VCH. Panels b and c are adapted with permission from REF. 1, AAAS. Panel d is adapted with permission from REF. 55, AAAS. Panel e is adapted with permission from REF. 61, American Chemical Society. The reduction of CO2 to chemical fuels by carbonbased catalysis has recently emerged as a promising research focus. The electrocatalytic reduction of CO2 to CO can be described by the following reaction steps62: CO2(g) + H+(aq) + e− ↔ COOH* (1) COOH* + H+(aq) + e− ↔ CO* + H2O (l) (2) CO* ↔ CO(g) (3) where the asterisk denotes an adsorbed intermediate; equations 1 and 2 are two-proton-coupled electron-transfer reaction steps, and equation 3 is non-electrochemical CO desorption. CO2 was successfully reduced by a metal-free carbon- based catalyst with superior catalytic activity to that of noble metal catalysts8, whereby pyridinic and quaternary nitrogen were shown not to be catalytically active, because there was no change in the peak intensities of the corresponding nitrogen 1s peaks (measured by X‑ray photoelectron spectroscopy) before and after the electrochemical reaction. This suggests that positively charged carbon atoms rather than nitrogen groups are the active sites directly involved in CO2 reduction. A mechanism for the reduction of CO2 to CO was proposed that involves the reduction of positively charged carbon atoms through redox cycling, followed by re oxidizing the reduced carbon atoms to their naturally oxidized state by the absorbed intermediate complex NATURE REVIEWS | MATERIALS ADVANCE ONLINE PUBLICATION | 5 . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS (1‑ethyl‑3‑methylimidazolium–CO2) with the release of CO (REF. 8). The catalytic cycle can be repeatedly carried out by renewing the redox state of the carbon atoms. Nitrogen-doped carbon nanomaterials can also selectively reduce CO2 to formate in aqueous media61 using polyethylenimine as a co‑catalyst to greatly reduce the catalytic overpotential and to increase the current density and catalytic efficiency. As shown in FIG. 2e, the polyethylenimine co‑catalyst acts as a stabilizer for the reduced intermediate CO2•− whilst concentrating CO2 around the nitrogen-doped CNT metal-free catalyst. A nanocomposite of nitrogen-doped carbon derived from silicon carbide was recently demonstrated to directly catalyse the non-redox hydrochlorination of acetylene10. Using model catalysts C3N4 (pyridinic and quaternary nitrogen) and polypyrrole (pyrrolic nitrogen), it was found that pyrrolic nitrogen has the strongest role in acetylene hydrochlorination among all nitrogen species, because the pyrrolic nitrogen associated with an electronic state of a higher energy level and density is favourable for the adsorption of acetylene. Both experimental and theoretical studies revealed that the catalytic activity increases monotonically with the increasing number of accessible pyrrolic nitrogen sites. Thus, the active sites for non-redox hydrochlorination of acetylene on the nitrogen-doped carbon nanocomposite are near to the pyrrolic nitrogen species. Compared with metal-free electrocatalysis, such as the ORR, OER and HER, the development of carbonbased metal-free catalysts for non-electrochemical reactions (for example, acetylene hydrochlorination) is still in its infancy. Further mechanistic understanding in this important field is therefore necessary. Molecular and structural design Insight gained from the mechanistic studies described above can guide the design and development of new carbon-based catalysts. Despite the diversity of their molecular architectures, CNTs and graphene possess a common building block containing a graphitic honeycomb network, with conjugated alternating C–C single and C=C double bonds to allow for the delocalization of π electrons. Simply replacing carbon atoms in CNTs or graphene sheets with heteroatoms (for example, nitrogen, sulfur, boron or phosphorus) that are different from carbon in electronegativity and size induces charge redistribution over the graphitic network and distorts the lattice structure to cause changes in both physical properties (for example, electronic, magnetic and photonic properties) and chemical activities, leading to various new applications (for example, metal-free electrocatalysis)13. Thus, doping carbon nanomaterials with heteroatoms is an effective strategy for the development of carbon-based metal-free catalysts1–4,13,15,61,63. In general, there are two pathways towards hetero atom-doped carbon nanomaterials: in situ doping during carbon synthesis and doping during post-treatment of preformed carbon nanomaterials13. Nitrogen doping of carbon nanomaterials induces a sufficiently high positive charge density on surrounding carbon atoms, because nitrogen has a larger electronegativity (χ = 3.07) than carbon (χ = 2.55). The charge redistribution induced by nitrogen doping facilitates the chemisorption of oxygen and electron-transfer for the ORR (REF. 1). In the case of boron doping, positively polarized boron atoms not only adsorb oxygen molecules, but also act as a bridge to transport electrons from graphitic carbon p electrons to oxygen molecules15,63. Phosphorus doping can create a defect-induced active surface for oxygen adsorption because of its larger atomic size and lower electronegativity 17,63. Sulfur doping is considered to be more difficult than nitrogen doping owing to the larger size of the sulfur atom. Because a sulfur atom has a similar electronegativity (χ = 2.58) to that of carbon (χ = 2.55), intramolecular charge transfer induced by sulfur doping is insignificant16. Therefore, the improved ORR activity of edge-sulfurized GnPs can be attributed to electron spin redistribution, rather than doping-induced charge transfer 16. Among the edge-selectively halogenated GnPs (XGnPs, X = Cl, Br or I), IGnP is the most favourable for charge polarization (because iodine is the largest heteroatom) and has the best catalytic activity19. In addition to single-atom doping, co‑doping with different heteroatoms is one of the most effective methods to improve electrocatalytic activities of carbon-based catalysts, as a result of the synergistic effects associated with synergistic electronic interactions between the different doping heteroatoms and surrounding carbon atoms4,20–24. The key principles based on the hetero atom-doping analysis described above for the molecular and structural design of carbon-based metal-free catalysts are summarized in FIG. 3 and outlined as follows. First, the location and configuration of dopants in carbon nanomaterials are important for controlling the catalytic performance (FIG. 3a). Although it is still a challenge to synthesize nitrogen-doped carbon nanomaterials with a single nitrogen configuration (for example, pyridinic, pyrrolic or graphitic, as shown in FIG. 2a), carbonization of covalent organic polymers with well-defined nitrogen distributions and hole sizes could lead to nitrogen-doped graphitic carbon materials with tailor-made structure–property relationships for specific applications64. Therefore, the use of heteroatom-containing molecular precursors with precisely controlled locations of heteroatom atoms provides a feasible strategy to control the location of heteroatom dopants in the doped carbon structure, which is impossible to achieve with conventional doping techniques. Second, the heteroatom content can affect the catalytic activity, as exemplified by the improved electrocatalytic activity with increasing nitrogen content in nitrogen-doped CNT catalysts65. It is important to optimize the content of heteroatom dopants by tuning the amount of precursor and/or the pyrolysis or doping conditions (for example, synthesis temperature and doping time) (FIG. 3b). Third, hybridization of carbon-based catalysts with other electrically conducting materials is a powerful means of creating highly efficient metal-free electrocatalysts (FIG. 3c), as demonstrated by the excellent ORR and HER catalytic activities reported for graphitic-C3N4 supported by graphene27,28,33. Fourth, like graphene-supported hybrids, core–shell composite catalysts can also exhibit superb catalytic performance with a synergistic effect. As schematically shown in FIG. 3d, the outer wall surface (nitrogen-doped CNT) can be decorated by nitrogen 6 | ADVANCE ONLINE PUBLICATION www.nature.com/natrevmats . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS Heteroatom-doped carbon nanomaterials Molecular compositing Controlled doping a Location of dopants b Content of dopants c g-C3N4/N-doped graphene Controlled 3D architectures d Core–shell structure e 3D porous f 3D pillared Nature Reviews | Materials Figure 3 | Design principles for various carbon-based metal-free catalysts. a,b | Location and content control of heteroatoms. c,d | Layered molecular composites. e,f | Well-designed 3D architectures. Panel d is adapted with permission from REF. 66, Wiley-VCH. Panel f is adapted with permission from REF. 67, Elsevier. dopants as catalytic active sites, while the inner wall can be used as an electrically conducting channel66. Synergistic core–shell interactions have been demonstrated to significantly enhance the electrocatalytic activity for the OER with respect to nitrogen-doped CNTs alone under the same conditions66. Thus, the core–shell strategy provides an effective way to enhance the catalytic performance of nitrogen-doped CNTs. Fifth, 3D ordered porous carbon catalyst electrodes (FIG. 3e) have many advantages over 1D nanotubes and 2D graphene, including a large surface area with many exposed active sites, good electrical conductivity and electrolyte diffusibility, low density and good mechanical strength67. It has recently been demonstrated that graphene–CNT integrated 3D nanomaterials with a pillared structure (FIG. 3f) can be produced by single- or multistep chemical vapour deposition processes and even through solution self-assembly 68–70. Besides, 3D nitrogen-doped carbon nanocages have been prepared by pyrolysis of pyridine with an in situ generated MgO template71. With tunable micro-, meso- and macroporous structures, these 3D pillared graphene nanomaterials and carbon nanocages have extraordinary surface, mechanical and electrical properties, and electrolyte transport capability, making them attractive for a large range of applications from metal-free electrolysis to electrochemical sensing. Multifunctional applications Carbon-based, metal-free catalysts have attracted great attention for a wide range of potential applications owing not only to their large surface area, high mechanical strength, excellent electrical and electrochemical properties, but also to their low cost and natural abundance. In this section, an overview is provided of these potential applications in energy conversion and storage, environmental protection, biosensing and industrially important chemical production. Energy applications. Several recent review articles have covered carbon-based metal-free catalysts for the ORR in fuel cells13,54,63; hence, in this section we only highlight cutting-edge research on mono- and bifunctional metalfree catalysis for the OER in metal–air batteries4, the HER for photo-electrochemical water splitting 5,6, and I−/I3− or Co(bpy)32+/3+ reduction in dye-sensitized solar cells7,46. Nitrogen-doped graphite nanomaterials have been shown to be efficient electrocatalysts for the OER3, with an overpotential of 0.38 V (versus the reversible hydrogen electrode) at a current density of 10 mA cm−2 in 0.1 M KOH, which is comparable to the performance of noble metal (such as IrO2 and RuO2) and non-noble metal (such as cobalt oxides) catalysts3. The active sites of these materials are the pyridinic and quaternary nitrogen atoms, which are confirmed by X‑ray photoelectron spectroscopy; inductively coupled plasma-atomic emission spectroscopy revealed that the content of metal species is negligible. Other carbon-based catalysts have also been reported to be highly efficient OER catalysts, such as graphitic-C3N4-nanosheet/CNT composites72, graphitic-C3N4 and graphene assemblies derived from 3D templates of cellulose fibre papers73, nitrogen and sulfur co‑doped graphite foam74, acid-oxidized carbon cloth75 and surface-oxidized multiwall CNTs76. Vertically aligned nitrogen-doped coral-like carbon nanofibre arrays, prepared via chemical vapour deposition, were used as bifunctional catalysts for the ORR and OER at the cathode in non-aqueous lithium–air batteries77. The nanofibre array cathode operated for 150 reversible charge–discharge cycles with a high specific NATURE REVIEWS | MATERIALS ADVANCE ONLINE PUBLICATION | 7 . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS capacity (1,000 mAh g−1) and energy efficiency (90%). A nitrogen and phosphorous co‑doped carbon-based bifunctional catalyst for the ORR and OER was later developed by pyrolyzing polyaniline aerogels in the presence of phytic acid4. Using the bifunctional catalyst as the air electrode, both the primary and rechargeable zinc–air batteries showed performance comparable or even better than their counterparts based on platinum for the ORR and RuO2 for the OER, with a durability of up to 600 charge–discharge cycles (FIG. 4a). Along with their development as OER catalysts, carbon-based catalysts have also been used as promising photo- and electrocatalysts for the HER. The use of carbon-based HER catalysts not only overcomes the inherent susceptibility of transition-metal-based catalysts to corrosion and oxidation, but also circumvents the high cost and low abundance of platinum. A highly active HER catalyst composed of graphitic-C3N4 and nitrogen-doped graphene33 showed an overpotential of ~240 mV at a current density of 10 mA cm−2 and a Tafel slope of 51.5 mV dec−1, which compare favourably to conventional metallic catalysts (FIG. 4b). DFT calculations combined with experimental data revealed that intrinsic chemical and electronic coupling synergistically promote proton adsorption and the reduction kinetics. More recently, a simple template-free approach was used to form 3D porous carbon networks co‑doped with nitrogen and phosphorus by self-assembling melamine, phytic acid and graphene oxide into a supermolecular aggregate12 followed by pyrolysis. This was the first metal-free, bifunctional catalyst with high activities for both the ORR and HER. The peak power density (310 Wg−1) for the zinc– air battery using the pyrolyzed aggregate air electrode is almost two times that of the battery with a Pt/C air electrode (171 Wg−1). This supermolecular aggregate is a promising bifunctional catalyst for metal–air batteries and regenerative fuel cells. Carbon-based catalysts have also been used to replace platinum as the counter electrode to catalyse the reduction of I3− to I− in dye-sensitized solar cells with comparable performance to that of the platinum-based counterpart7. Edge-carboxylated GnPs from ball milling exhibited electrochemical stability comparable to or even better than that of platinum for the Co(bpy)32+/3+ redox couple46 (FIG. 4c). Carbon-dot/C3N4 composites achieved solarlight-driven water splitting into hydrogen and oxygen with quantum efficiencies of 16% (λ = 420 ± 20 nm) in two two-electron steps6 (FIG. 4d). The solar‑to‑hydrogen conversion efficiency was 2.0%, which is at least one order of magnitude larger than any stable photocatalyst reported previously. Furthermore, carbon-dot/C3N4 maintained a high rate of hydrogen and oxygen production with high stability during two hundred 24-hour cycles. Environmental protection. Carbon-based catalysts have been recently used for the electrochemical reduction of CO2 into formate or liquid fuels8,61, along with the oxidation of Rhodamine B using H2O2 for the remediation of wastewaters78, and in vivo monitoring of oxygen in various physiological processes79 and other biosensing processes9. Fossil fuel combustion is predicted to produce ~496 gigatonnes of CO2 in the coming 50 years, with excess emission of CO2 in the atmosphere potentially causing irreversible climate change80. The electro catalytic reduction of CO2 to chemical fuels is not only a promising energy storage route80, but also a potentially viable solution to decreasing CO2 emission in the atmosphere. Although noble metals (such as silver and gold) often show good selectivity for the conversion of CO2 to CO, their high cost and poor durability have limited their large-scale practical applications. Metal-free carbon nanofibres have recently emerged as highly efficient electrocatalysts for the selective conversion of CO2 to CO, exhibiting a current density of CO2 reduction at −0.573 V (versus the standard hydrogen electrode) that is ~13 times higher than that of bulk silver 8. Positively charged carbons induced by neighbouring nitrogen in the unique nanofibrillar structure are considered as active sites that cause the highly efficient conversion of CO2 to CO. The effect of the nitrogen-defect structures on the catalytic activity for CO2 reduction was investigated for a 3D nitrogen-doped graphene catalyst through a combination of experiments and DFT calculations81. It was found that the reduction of CO2 to CO catalysed by nitrogen-doped CNTs is dependent upon the nature of nitrogen defects and the defect density. The graphitic and pyridinic nitrogen defects, but not the pyrrolic nitrogen, were found to significantly affect the activity. Nitrogen-doped CNTs synthesized at 850 °C using acetonitrile (ACN) as the precursor were shown to contain graphitic and pyridinic nitrogen, which effectively reduced the overpotential (–0.18 V) and increased the selectivity (80% Faradaic efficiency) for CO formation with respect to the pristine CNTs82 (FIG. 4e). In another study, polyethylenimine-modified nitrogen-doped CNTs were shown to selectively transform CO2 to formate61, reaching a higher Faradaic efficiency (87%) than those of CNTs and nitrogen-doped CNTs at current densities of 9.5 mA cm−1. Recently, carbon-based catalysts have emerged to be promising for biomedical applications. For example, pristine microelectrodes of carbon fibres sheathed with VA‑CNTs were used for in vivo monitoring of ascorbate in rat brains79. These microelectrodes exhibited a high selectivity, good reproducibility and stability. Moreover, Pt/VA‑CNT-carbon-fibre microelectrodes were effective for the determination of oxygen in the rat brain during various physiological processes with greater sensitivity than that of Pt/C fibres79. Furthermore, graphitic-C3N4 can activate H2O2 under visible light, with the resulting oxy-radicals remediating wastewater by decomposing organic dyes (for example, Rhodamine B)78 (FIG. 4f). Industrially important chemical production. Carbonbased metal-free catalysts have also been used for other reactions normally catalysed by noble or transition metals, including the hydrogenation of multiple bonds (often used in fossil fuel and biofuel processing, and the industrial production of commodity chemicals)83, hydrochlorination of acetylene10, oxidative dehydrogenation of hydrocarbons (for example, the oxidative dehydrogenation of ethylbenzene to styrene, which is an important 8 | ADVANCE ONLINE PUBLICATION www.nature.com/natrevmats . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS a 60 96 97 98 99 100 0 –5 1.5 1.0 Current density (mA cm–2) 30 2.0 c d 0 0 180 360 576 582 588 594 600 Cycle number 16 12 I (mA cm–2geometric) Potential (V) 2.5 b Time (h) –15 Pt rGO ECGnP PEDOT:PSS 8 4 –20 –0.6 0 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 0 days 1 day 5 days 30 days 200 days –0.5 –0.4 50 5 30 CN600 (dark) CN500–H2O2 (dark) CN600 (visible light) CN500–H2O2 (visible light) 0.6 0.4 0.2 0.0 0 50 100 t (minutes) 150 200 60 40 –0.9 250 –1.0 ACN-750 ACN-850 ACN-950 DMF-850 TEA-850 0 100 100 80 80 60 60 40 40 20 20 0 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Selectivity for C2H3CI (%) 0.8 % conversion of acetylene (a.u.) g 80 –0.8 Cycle number 1.0 0.0 –0.7 –1.1 200 f –0.1 –0.6 H2 O2 1 –0.2 e Onset potential (V) 100 –0.3 E (V versus RHE) Maximum FE for CO (%) 150 0 C/C0 g-C3N4 N-graphene C3N4/N-graphene mixture C3N4@N-graphene Pt/C Voltage (V) 200 Gas evolution (μmol) –10 0 Partial pressure of HCI (bar) Figure 4 | Applications of metal-free carbon catalysts. a | Charge–discharge cycling curves ofNature a three-electrode zinc–air Reviews | Materials battery using a metal-free catalyst as the air electrode at a current density of 2 mA cm−2. b | Hydrogen evolution reaction polarization curves for four metal-free electrocatalysts and 20% Pt/C. c | Current–voltage characteristics of dye-sensitized solar cells with different cathode electrodes under one sun illumination (AM 1.5G). d | Typical time course of hydrogen and oxygen production from water under visible-light irradiation catalysed by C3N4–carbon dots. e | Performance of nitrogen-doped carbon nanotubes for the electrochemical reduction of CO2. The onset potential and maximum Faradaic efficiency (FE) for CO formation are shown as a function of nitrogen content in the nanotubes. f | Visible-light photocatalytic degradation of Rhodamine B with and without H2O2 over graphitic carbon nitride. g | Performance of the metal-free catalyst based on the nanocomposite of nitrogen-doped carbon derived from silicon carbide for the hydrochlorination of acetylene. Percentage conversion of acetylene and selectivity to acetylene chloride at varying partial pressures of HCl in the feed stream are also shown. a.u. arbitrary units; ACN, acetonitrile; C, concentration; C0, initial concentration; CN500 and CN600, graphitic-C3N4 prepared by thermal polycondensation of dicyandiamide at 500 and 600 °C, respectively; DMF, dimethylformamide; E, potential; ECGnP, edge-carboxylated graphene nanoplatelet; g-C3N4, graphitic-C3N4; I, current; N-graphene, nitrogen-doped graphene; PEDOT:PSS, poly(ethylenedioxythiophene):poly(4‑styrenesulphonate); rGO, reduced graphene oxide; RHE, reference hydrogen electrode; TEA, triethylamine. Panel a is from REF. 4, Nature Publishing Group. Panel b is from REF. 33, Nature Publishing Group. Panel c is adapted with permission from REF. 46, Royal Society of Chemistry. Panel d is adapted with permission from REF. 6, AAAS. Panel e is adapted with permission from REF. 82, Wiley-VCH. Panel f is adapted with permission from REF. 78, Royal Society of Chemistry. Panel g is from REF. 10, Nature Publishing Group. NATURE REVIEWS | MATERIALS ADVANCE ONLINE PUBLICATION | 9 . d e v r e s e r s t h g i r l l A . e r u t a N r e g n i r p S f o t r a p , d e t i m i L s r e h s i l b u P n a l l i m c a M 6 1 0 2 © REVIEWS monomer for polystyrene)84, aerobic selective oxidation of benzylic alcohols and activation of the benzylic C–H bond11,85,86. In the chemical industry, noble or transition metal catalysts have been predominant in various applications for many years, with carbon-based catalysts having only recently emerged as promising alternatives. For example, nitrogen-doped carbon materials can efficiently catalyse reductive hydrogen-atom transfer reactions, including amination of alcohol and benzyl alcohol, and the reduction of nitro and ketone compounds83. Fouriertransform infrared spectroscopy measurements revealed that C=O groups were the active sites of the catalysts. Hydrochlorination of acetylene is generally used to prepare vinyl chloride as the precursor for polyvinyl chloride. A SiC/N–C nanocomposite was shown to catalyse the hydrochlorination of acetylene with high activity and selectivity 10. Up to 85% of acetylene was successfully converted to acetylene chloride with greater than 98% selectivity 10 (FIG. 4g). The conversion and selectivity are comparable to those of noble metal (such as palladium, gold and platinum) nanoparticles87. The carbon atoms next to pyrrolic nitrogen atoms were revealed as the active sites through a combination of experiments and theoretical simulations. Dehydrogenation of hydrocarbons is a well-known reaction in the petrochemical industry that is traditionally catalysed by potassium-promoted iron catalysts, which have low energy efficiency 84. Although active carbon can achieve relatively high initial activity in oxidative dehydrogenation reactions (for example, the yield of ethylbenzene to styrene is up to 56%), deactivation is unavoidable during the oxidative dehydrogenation process84. By contrast, CNT-based catalysts provide high activity and durability because of their high crystallinity, controllable homogeneity and chemically uniform active sites. Aerobic selective oxidation of benzylic alcohols could be performed by nitrogen-doped graphene nanosheets85,86. Although carbon-based non-electrochemical catalysts are still an early development, continued research in this embryonic field could lead to a flourishing area of industrially important catalytic technologies. Perspective Over the past few years, great progress has been made in the development of carbon-based metal-free catalysts for the ORR, OER and HER for energy conversion and storage, and other areas including environmental, industrial and biomedical applications. However, several key 1. 2. Gong, K., Du, F., Xia, Z., Durstock, M. & Dai, L. Nitrogen-doped carbon nanotube arrays with high electrocatalytic activity for oxygen reduction. Science 323, 760–764 (2009). The first metal-free catalyst (nitrogen-doped VA-CNT) that showed superior ORR activity to commercial Pt/C. Shui, J., Wang, M., Du, F. & Dai, L. N‑Doped carbon nanomaterials are durable catalysts for oxygen reduction reaction in acidic fuel cells. Sci. Adv. 1, e1400129 (2015). The first metal-free catalyst (nitrogen-doped graphene CNT) that showed long-term operational stabilities and comparable gravimetric power 3. 4. challenges must be overcome for carbon-based catalysts to compete with their metal-based counterparts. For example, most of the carbon-based metal-free ORR catalysts are inferior to Pt/C in acid media, although some of them already show similar or even better ORR activities to Pt/C in alkaline solutions. For the OER and HER, the catalytic activities of many carbon-based metal-free catalysts still do not match those of their metal counterparts (for example, MoS2 for the HER and RuO2 for the OER). Although an increasing number of metal-free carbon-based catalysts are emerging for both the OER and HER, CO2 reduction by carbon-based metal-free catalysts is much less discussed in the literature. In most cases, the long-term durability, particularly in practical devices, has not been tested with a standard evaluation protocol. Besides, cost-effective large-scale production of tailor-made catalysts for various specific reactions is necessary for practical applications4,18,19,29. To alleviate the aforementioned shortcomings, we must identify the atomic location and the chemical nature of the catalytic active centres to gain insightful mechanistic understanding 1,50,51,55,61. Moreover, molecular and macroscopic structural evaluation and control are needed to design and fabricate catalytic materials and electrodes with appropriate multiscale hierarchical structures and surface characteristics for optimized catalytic performance5,63,66,69. In particular, new synthetic or doping strategies must be developed to precisely control the location, content and distribution of dopants in heteroatom-doped carbon catalysts. A combined experimental and theoretical approach will be essential to profoundly understand the structure, mechanism and kinetics of the catalytic centre, and will guide the design and development of carbon-based catalysts with a desirable activity and stability for specific reactions crucial in energy conversion and storage, as well for large-scale chemical synthesis, biomedical sensing and environmental monitoring. The availability of powerful, combined computational and experimental approaches for the design and development of new, low-cost, metal-free carbon catalysts provides vast opportunities for them to overtake their metal-based counterparts as multifunctional catalysts in clean energy and other technological market places. 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