Clay Minerals (1994) 29, 361-367 A C I D A C T I V A T I O N OF A S P A N I S H S E P I O L I T E " PHYSICOCHEMICAL CHARACTERIZATION, FREE S I L I C A C O N T E N T A N D S U R F A C E A R E A OF P R O D U C T S OBTAINED M. A. VICENTE RODRIGUEZ*t, J . DE D . L O P E Z M. A. BA/qARES MU/qOZt GONZALEZ* AND *Departamento de Qu#mica lnorgdnica, Facultad de Ciencias, Universidad Nacional de Educaci6n a Distanc&, Senda del Rey s/n, 28040 Madrid, Spain, and ?Departamento de Quimica lnorgtinica, Facultad de Ciencias Qu[micas, Universidad de Salamanca, Plaza de los Caidos s/n, 37008 Salamanca, Spain (Received 6 April 1993; revised 29 October 1993) A B S T R A C T: A sepiolite from Vallecas (Spain) was treated with solutions of HCI (1.25, 2.5, 5.0, 10.0 and 20.0 wt%) at 25~ for 2, 6, 24 and 48 h, respectively. The resulting solids were characterized by XRD, FT-IR and thermal analyses, along with SEM, TEM and nitrogen adsorption isotherms at 77 K. The free silica was digested and determined in all samples. Several samples were seen to have specific surface areas up to 450 m2/g, with a maximum value of 549 m2/g in the sample treated with 1.25 wt% HCI for 48 h. A sudden decrease in specific surface areas was observed when free silica was digested. The physicochemical behaviour of clay minerals is studied because of its relation to their adsorbing and/or catalytic properties. This behaviour is governed by the extent and nature of their external surface which can be modified by suitable acid and thermal treatments; these treatments are called activation treatments if they produce an increase in the specific surface area and/or in the number of acid centres in the clay mineral. Acid and thermal treatments increase the catalytic and adsorbing activity of some clay minerals, and further and stronger treatments decrease this activity (Grim, 1962; Fern~indez Alvarez, 1970; Jim6nez L6pez et al., 1978; L6pez Gonz~lez et al., 1981 ; Bonilla et al., 1981; Cetisli & Gedikbey, 1990; Pesquera et al., 1992). Sepiolite is a hydrous magnesium silicate whose ideal formula is [Si12Mg8030(OH)a](H20)a.8H20 according to the model of Brauner-Preisinger (Brauner & Preisinger, 1956; Caillere etal., 1982). It has a fibrous morphology with microcrystalline channels 3.7 x 10.6 .A wide, running parallel to the fibres and affording the clay a microporous structure through which molecules of water or other adsorbates of suitable dimensions can gain access to the channels without swelling the host. Different acid and thermal treatments are able to modify the porosity and structure of the silicate, producing changes in its surface and activity (Rautureau & Mifsud, 1977; Fermindez Alvarez, 1978; L6pez Gonz~ilez et al., 1981; Bonilla et al., 1981; Gonz~lez et al., 1984; Cornejo & Hermosin, 1986). Both the natural silicates and the solids obtained after acid activation are used as adsorbents, decontaminants, deodorants and as catalysts or catalyst supports (Campelo et al., 1987; Sugiura et aL, 1991). Although much research has been carried out on the acid and thermal activations of the different clay minerals, certain aspects of their nature and mechanism remain unclear. Accordingly, we have studied the evolution of some properties of sepiolite when it is treated with HC1 over a wide concentration range and with very different treatment times. These studies have been extended to some activated samples after removal of the free silica formed during the acid treatments. EXPERIMENTAL The clay mineral used was a natural sepiolite from Vallecas (Spain), supplied by T O L S A , SA. The elemental analysis was carried "out by plasma emission spectroscopy, using a Perkin-Elmer emission spectrometer, model Plasma II after the 9 1994 The Mineralogical Society 362 M. A. Vicente Rodriguez et al. solid had b e e n digested u n d e r pressure with a nitric-hydrofluoric acid mixture in a P T F E autoclave. A f t e r grinding, the natural sepiolite was sieved to a particle size of 0.60--0.75 m m . Five grams of the clay were t r e a t e d by mechanical stirring with 1 5 0 m l of 1.25, 2.5, 5.0, 10.0 and 2 0 . 0 w t % solutions of HCI at 25~ for 2, 6, 24 a n d 48 h. A f t e r these t r e a t m e n t s , the resulting samples were washed until no chloride anions could b e detected. They were t h e n dried at 50~ and kept over 50 w t % H2504. A portion was t a k e n from these solids and the free silica was digested following the m e t h o d described by Ross & H e n d r i c k s (1945). T h e free silica extracted was d e t e r m i n e d quantitatively by the reduced silicomolybdic complex formed, at 810 n m and using an U V - V I S V a r i a n - T e c h t r o n , m o d e l 635 spectrop h o t o m e t e r (Chariot, 1956; modified by R o b e r t & V e n e a u , personal c o m m u n i c a t i o n ) . A silica standard solution (SiCI4 in 5 mol/! N a O H ) from Merck (1.000 + 0.002 ppm) was used for calibrating the apparatus. T h e specific surface areas of the samples were d e t e r m i n e d by the c o r r e s p o n d i n g nitrogen adsorption isotherms at 77 K, o b t a i n e d from a Micromeritics A S A P 2000 analyser, after outgassing the samples at l l0~ for 8 h , with a residual pressure of 10 -5 m m Hg. T h e B E T m e t h o d was used for the c o r r e s p o n d i n g calculations. X-ray diffraction ( X R D ) p a t t e r n s were o b t a i n e d on a Siemens D-500 diffractometer using the Cu-Kol line (Z = 1.54050 A ) , with a Ni filter, a graphite m o n o c h r o m a t o r (efficiency for Cu-Ko: line up to 9 0 % ) and a D A C O - M P data station. T h e F o u r i e r - T r a n s f o r m infrared (FT-IR) spectra were o b t a i n e d in the region 4000-400 cm -1 on a P e r k i n - E l m e r F T - I R M-1700 2B spectrophot o m e t e r e q u i p p e d with a 3600 data station, using the K B r pellet technique. The thermal analyses were carried out on P e r k i n - E l m e r analysers TGS-2 and 1700 for t h e r m o g r a v i m e t r i c ( T G ) and differential t h e r m a l analyses ( D T A ) , respectively; b o t h were connected to a 3600 data station. T h e morphological analyses were carried out using a Zeiss DSM 940 scanning electron microscope on samples coated with A u by Bio-Rad E5100 SEM Coating System e q u i p m e n t and a Zeiss EM 902 transmission electron microscope o n samples dispersed in w a t e r and deposited on a grid. RESULTS AND DISCUSSION T h e original sepiolite was a good quality natural sample, with quartz, feldspar and calcite as mineralogical impurities, altogether accounting for < 2 0 % of the weight. T h e chemical composition of this sample, equilibrated over 5 0 w t % H 2 S O 4 was: SiO2: 55.31; A1203: 1.68; Fe203: 0.53; MgO: 22.92; CaO: 0.53; N a 2 0 : 0 . 1 3 a n d loss o n ignition 19.0 w t % . Traces of P and Ti were detected. T h e structural formula of the dry sample was: [Si5.88A10.t2][A10.09Mg3.65Fe0.04]O16Ca0.06Na0.03K0.07. T h e X-ray diffractograms of natural sepiolite and of the series t r e a t e d with 1.25% HCI are p r e s e n t e d in Fig. 1. W h e n the time of the t r e a t m e n t was increased, the crystallinity of the samples decreased, as can b e qualitatively seen in the main peak of the silicate at 12.1 ~ , b e c o m i n g b r o a d e r a n d less intense as the time of t r e a t m e n t progressed. A t the same time, during the treatm e n t t h e r e was a p r o n o u n c e d increase in the quantity of silica in the samples, as shown by the a p p e a r a n c e a n d increase of the b r o a d b a n d characteristic of this c o m p o u n d situated in the middle of the diffractogram, with the quartz peak situated at 3.33 ~ . In the series treated with m o r e c o n c e n t r a t e d HC1, the loss of crystallinity and the a p p e a r a n c e of a m o r p h o u s silica was similar to that described above. With increasing acid concentrations, the time required to produce the o b s e r v e d effects decreased. W h e n c o n c e n t r a t e d acid solutions were used for long t r e a t m e n t times, the diffractograms showed only the silica b a n d (Fig. le,f). In o r d e r to o b t a i n more i n f o r m a t i o n a b o u t the acid activation process of sepiolite, an exhaustive t h e r m a l study was carried out. T h e D T A and T G curves, b o t h for natural sepiolite and for the series treated with 1.25% HC1, are plotted in Fig. 2. T h e b e h a v i o u r of the natural sepiolite agrees with that r e p o r t e d by J o n e s & G a l e n (1988) for this silicate. O n the D T A curve, e n d o t h e r m i c peaks a r o u n d 120,350 and 550~ are observed, the first due to the loss of hydration and zeolitic water and the others to ttie loss, in two steps, of c o o r d i n a t e d water. T h e r e was a final and very weak e n d o t h e r m i c effect at 820~ due to the Acid activation of sepiolite and its effects 363 12.1A 3.33A h~ E~ H O3 e z z H e b 3 . O00 2O 70.000 Ft6.1. XRD of natural sepiolite (a) and samples treated with [ .25% HCI for (b) 2, (c) 6, (d) 24 and (e) 48 h and with 20.0% HCI for 48 h (f). Cu radiation. loss of structural hydroxyl groups. This was m a s k e d by the strong exothermic peak at 830~ p r o d u c e d by the structural change in the silicate giving clinoenstatite (MgSiO3). All these processes c o r r e s p o n d to a weight-loss p h e n o m e n a in the T G curves c o r r e s p o n d i n g to a total loss of 19% of the initial weight of the sample. In the activated samples, when the intensity of the acid t r e a t m e n t s was increased, the effects due to coordination water decreased and finally disappeared; this is reflected in the T G analyses by a simplification in the curves and a decrease in the value of the weight loss, which decreases to c. 9 w t % of the original solid in the most activated samples. T h e s e water molecules were m o r e weakly b o n d e d in the activated samples than in the natural sepiolite, leaving the activated solids at a b o u t 100-105~ as o b s e r v e d on the D T A curves. T h e Mg 2+ cations migrate to the solution and the water molecules and O H groups, initially b o n d e d to these cations, disappear from the solids as the acid t r e a t m e n t progresses (Cetisli & G e d i k b c y , 1990). The solution of Mg 2+ cations, a c c o m p a n i e d by destruction of the crystal structure, impedes the final structural change observed in the natural sepiolite in which, as indicated above, clinoenstatite was finally formed. Only some of the hydration water persisted in the solids after strong acid t r e a t m e n t , accounting for c. 9% of its weight. T h e study of the acid-activated solids by F T - I R spectroscopy confirms the presence of silica w h e n the sepiolite structure is destroyed (Fern~indez Alvarez, 1972). T h e spectra of natural sepiolite and of the series treated with 1.25% HCI are shown in Fig. 3. As the t r e a t m e n t proceeds the b a n d s due to the hydroxyl from the M g - O H group (3669 cm -~) and to the different types of w a t e r existing in the original solid (3635, 3570, 3420 and 3 2 5 0 c m ~) decreased in intensity and finally disappeared. In the most activated solids a single b a n d at 3440 cm J was observed. T h e b a n d at 1660 cm -~ , due to the b e n d i n g vibration m o d e of the water, u n d e r w e n t a similar simplification process. As indicated in the t h e r m a l analyses, the water is c o o r d i n a t e d with the Mg 2+ cations and disappears when these cations migrate to the solution, causing these changes in the spectra as well as the disappearance of the b a n d due to the stretching vibration m o d e of M g - ( O H ) at 178(1 c m - 1. Likewise, the b a n d situated between 1200 and 1000 cm 1, characteristic of sepiolite and attrib u t e d to S i - O - S i vibrations, disappeared as the acid t r e a t m e n t progressed. As can be seen, the attack b e c o m e s i m p o r t a n t after 24 h acid treat- 364 M. A. Vicente Rodriguez et al. ................ / ...... "".....,.~ / d ~ ........... - 7 " ~-----~ / ................................ ,, "~L22 ~ ................~,......... .......................... ~"-.... ii l~ i I 120 ........ ............ 5% WEIGHTLOSS 260 440 600 760 TEMPERATURE(nC) Flo. 2. DTA and TG curves (broken and solid lines, respectively), of natural sepiolite (a) and samples treated with 1.25% HCI for (b) 2, (c) 6, (d) 24, and (e) 48 h. m e n t in the series considered. As the characteristic b a n d s of the original silicate disappeared, new b a n d s situated at 1200-1000, 795 and 470 cm -~ a p p e a r e d . T h e s e t h r e e b a n d s are characteristic of silica, a l t h o u g h the shape of that at 1200-1000 cm-1 is different from that characteristic of the original sepiolite at the same wave n u m b e r . T h e same trends are o b s e r v e d in the o t h e r series and the f o r m a t i o n of silica is faster w h e n the c o n c e n t r a t i o n of the acid used in the t r e a t m e n t s increases, as has b e e n shown by o t h e r techniques. Electron microscopy was used to observe the morphological changes p r o d u c e d in the solids during the acid t r e a t m e n t . T h e silica o b t a i n e d during the t r e a t m e n t maintains the fibrous structure of the natural sepiolite. This aspect was first discovered by Gonz~ilez e t a l . (1984), who r e p o r t e d an exfoliation p h e n o m e n o n as the only structural change, p r o b a b l y p r o d u c e d by fractures in the silica sheets, which may occur at the points of inversion of the silica t e t r a h e d r a , the weakest points in the struture. T h e persistence of the original structure during the acid t r e a t m e n t of fibrous silicates has recently b e e n o b s e r v e d in palygorskite by Su~irez et al. (1992). T h e free silica digested increased with the c o n c e n t r a t i o n of the acid and with time of attack (Table 1) reaching --40% in the most strongly attacked samples. P e r h a p s higher values would be expected, but it should be b o r n e in mind that in the most strongly attacked samples almost all of the metallic cations and soluble impurities were r e m o v e d , lending more i m p o r t a n c e to the impurities insoluble in e i t h e r acid or alkaline solutions. This is clearly shown by different techniques. W h e n the sepiolite was only slightly atacked by the acid t r e a t m e n t , after silica digestion, the solids showed X R D p a t t e r n s very similar to that of the natural sample. H o w e v e r , if the acid t r e a t m e n t was m o r e intense, the diffractograms o b t a i n e d after silica digestion showed only the insoluble impurities, identified as mica, quartz and feldspar. Transmission electron microscopy and F L I R studies disclosed the same kind of b e h a v i o u r ; in the micrographs of the samples without silica, a fibrous structure was observed in slightly activated sepiolite, b u t w h e n the acid attack was more intense, the fibrous structure disappeared a n d only impurities, such as almost spherical particles of mica, were observed. In FTI R spectroscopy of solids without silica, the characteristic b a n d s of sepiolite a p p e a r e d w h e n the acid t r e a t m e n t was weak, although the complex a n d unclear spectra were o b t a i n e d , with b a n d s due to the different impurities, w h e n the acid t r e a t m e n t was stronger. As indicated, the percentage of free silica would seem low, a l t h o u g h o t h e r authors have not found very different values. Only Fern~indez Alvarez (1972) has r e p o r t e d a sample with 69% free silica, using the Ross & Hendricks (1945) digestion m e t h o d , although there is no description of the m e t h o d used in its d e t e r m i n a t i o n . This value was p r o b a b l y calculated by the difference in weight before and after the digestion process; in this case, the data would not b e very accurate because o n e must take into accouat t h a t before digestion, the solids have --10% water, and after digestion their w a t e r a d s o r b e n t capacity is, as we Acid activation of sepiolite and its effects I i I I I I I I I I I l I I I I I 365 I I I i I , e o z E-, 20% TRANSMITANCE 4000 3000 2000 1500 1200 I000 " 500 WAVE NUMBER (cm- I ) FtG. 3. FT-IR spectra of natural sepiolite (a) and samples treated with 1.25% HCI ~r (b) 2, (c) 6, (d)24 and (e) 24 h. M. A. Vicente Rodriguez et al. 366 have observed, m u c h lower. T h e m e t h o d described would u n d o u b t e d l y be effective for identifying the insoluble impurities in a silicate w h e n it is difficult to observe t h e m in the diffractogram of the natural sample. The different solids o b t a i n e d after acid activation a n d after free silica digestion were studied from their N2 adsorption isotherms at 77 K in o r d e r to d e t e r m i n e their surface area. All the isotherms are similar to type II of the B D D T classification (Gregg & Sing, 1969) and are very similar in shape. T h e specific surface areas of the solids were calculated from the N2 adsorption isotherms. T h e results o b t a i n e d are given in T a b l e 1. T h e first value corresponds to natural sepiolite: 293 m2/g, similar to that found in previous works in which this sepiolite was used TABLE 1. Free silica removed by Na:CO3 digestion and surface area (m2/g) of natural and treated samples. Sample Natural sepiolite Free silica* (m2/g) 2.0 293 SBET Sepiolite Sepiolite Sepiolite Sepiolite 1.25% HCI 2 h 1.25% HCI 6 h 1.25% HCI 24 h 1.25% HCI 48 h 4.l 5.8 14.3 30.7 306 314 406 549 Sepiolite Sepiolite Sepiolite Sepiolite 2.5% 2.5% 2.5% 2.5% HCI 2 h HCI 6 h HCI 24 h HCI 48 h 5.1 8.6 40.3 38.7 299 323 492 460 Sepiolite Sepiolite Sepiolite Sepiolite 5.11% HCI 2 h 5.11% HCI 6 h 5.0% HCI 24 h 5.11% HCI 48 h 7.5 13.3 37.6 40.2 290 355 439 381 Sepiolite Sepiolite Sepiolite Sepiolite 111.11%HCI 2 h 11/.0% HCI 6 h 10.0% HCI 24 h 10.0% HCI 48 h 13.7 21.8 36.4 39.8 343 378 406 3(17 Sepiolite Sepiolite Sepiolite Sepiolite 20.0% 20.0% 20.0% 20.0% 21.6 37.9 39.0 40.9 4111 41(1 328 291 Natural sepiolite, silica-free - 222 Sepiolite 1.25% HCI 2 h silica-free Sepiolite 1.25% HCI 6 h silica-free Sepiolite 1.25% HCI 24 h silica-free --- 263 264 215 Sepiolite 2.5% HCI 48 h silica-free - HCI 2 h HCI 6 h HCI 24 h HCI 48 h * % of each sample weight. - - 270 (Bafiares Mufioz & del A r c o S~nchez, 1989a,b). F o r the series treated with 1.25% HC1, the value of S increases continuously with the time of t r e a t m e n t , reaching a m a x i m u m value of 549 m2/g at 48 h. In o t h e r series, a m a x i m u m value of S is o b t a i n e d , decreasing r e m a r k a b l y with longer t r e a t m e n t s . This m a x i m u m is r e a c h e d after 24 h w h e n 2.5% HCl (492 m2/g), 5.0% HCI (439 m2/g) a n d 10.0% HCi (406 m2/g) are used. F o r the samples activated with 20.0% HCI, the m a x i m u m S (410 m2/g) is m a i n t a i n e d during the attack period b e t w e e n 2 and 6 h. O n the o t h e r h a n d , w h e n the d e p e n d e n c e of S on the HC1 c o n c e n t r a t i o n is studied for each constant t r e a t m e n t time it is seen that for 2 h of t r e a t m e n t , S remains practically constant with the more dilute acids, its value increasing w h e n c o n c e n t r a t e d acids are used (10.0 and 20.0%). A f t e r 6 h, the increase in S is practically linear and for longer periods of t r e a t m e n t a m a x i m u m value of S is reached, decreasing with more intense acid t r e a t m e n t s . T h e m a x i m u m is o b t a i n e d with 2.5% HC1 for samples treated for 24 h (492 m2/g) and with 1.25% HCl after 48 h (549 m2/g). In silica-free samples, the value of S decreases in comparison with samples before digestion, thus confirming that silica has a very i m p o r t a n t contribution to the total a m o u n t of the surface area. The decrease in S is greater in the samples which had b e e n more strongly attacked during the acid t r e a t m e n t and, consequently, had more free silica. This part of the work can be s u m m a r i z e d by indicating that, as in previous papers, suitable conditions exist for the activation of a silicate, where a m a x i m u m in the value of surface area is o b t a i n e d , the a m o u n t of this magnitude decreasing with more intense treatments. 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