LSA (Large Size Linear Servo Actuator) + ISA configuration unit X-axis Linear Servo Type Cartesian Robot Assembly Procedures No. First Edition Thank you for purchasing an IAI product. Assemble your product correctly by referring to these Assembly Procedures. X-axis Linear Servo Type Cartesian Robot – High-precision 2-axis Specification Number of Z-axis installation method configured axes Model Drawing No. ICSPA2-B1L□H GMM07-067 1 2 axes 2 3 axes Z-axis base mount ICSPA3-B1L□HB3H (M) GMM07-068 3 3 axes Z-axis slider mount ICSPA3-B1L□HS3M GMM07-069 4 4 axes 5 6 axes Z-axis base mount ICSPA6-B2L1HB3H (M) GMM07-071 6 6 axes Z-axis slider mount ICSPA6-B2L1HS3M GMM07-072 ICSPA4-B2L1H GMM07-070 X-axis Linear Servo Type Cartesian Robot – High-precision 3-axis Specification, Z-axis Base Mount [Model] [Model] ICSPA2-B1L [Model] ICSPA3-B1L [Assembled parts] H HB3H (M) [1] XY configuration direction [1] XY configuration directions [1] XY bracket Configuration direction: 1 Configuration direction: 2 (Range of operation) (Range of operation) [2] Guide rail [3] Cable track Configuration direction: 3 [5] Connector cover (Reverse of 3) (Range of operation) [8] Grommet with film [Constituent axes] [9] Controller-actuator cable with cable fix cap Model X-axis LSA-W21SS-I-400- (stroke) -T2-L- Y-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ * Either of NT1 (for configurations 1 and 3) or NT2 (for configurations 2 and 4) comes to in the model code above. M: Z-axis medium-speed type [1] XY configuration direction [1] XY configuration direction Configuration direction: 1 Configuration direction: 2 (Range of operation) (Range of operation) [1] XY bracket [2] Guide rail [3] Cable track 1 [11] YZ plate [12] Track [13] Track mounting plate support bracket [1] XY configuration directions Configuration direction: 1 Configuration direction: 2 (Range of operation) (Range of operation) [10] Metal cover [Assembly Procedure] Drawing No.: GMM07-067 X-axis Linear Servo Type Cartesian Robot – High-precision 4-axis Specification [Model] [15] Cable track 2 Configuration direction: 4 Configuration direction: 3 (Reverse of 3) (Y-axis installed on opposite side) (Reverse of 3) (Range of operation) (Range of operation) [7] Joint cover 1 [8] Grommet with film [9] Controller-actuator cable with cable fix cap [17] Box cover 2 [18] Joint cover 2 Model X-axis Y-axis Z-axis [10] Metal cover ISPA-MXM-I-200-20<10>- (stroke) -T2-AQ-B [Assembly Procedure] Drawing No.: GMM07-068 X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z-axis Base Mount [1] XY configuration direction [2] XY bracket [1] XY configuration directions [5] Connector cover [16] Cable track 2 [8] Grommet with film [9] Controller-actuator cable with cable fix cap [17] Connector box 2 [18] Box cover 2 [19] Joint cover 2 ISPA-MYM-I-200-20- (stroke) -T2-AQ [10] Metal cover ISPA-MZM-I-200-10- (stroke) -T2-AQ-B-NM * Either of NT1 (for configurations 1 and 3) or NT2 (for configurations 2 and 4) comes to in the model code above. [Assembly Procedure] Drawing No.: GMM07-069 X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z-axis Slider Mount [Assembled parts] M: Z-axis medium-speed type [1] XY bracket [2] XY bracket [3] Guide rail [11] YZ plate [12] Track [13] Track mounting plate support bracket [1] XY configuration direction [1] XY bracket [2] XY bracket [3] Guide rail [11] YZ bracket [12] Track [13] Track mounting plate support bracket [1] XY configuration directions [4] Cable track 1 [6] Wiring box bracket [15] Track mounting bracket 3 ICSPA6-B2L 1 HS3M [1] XY configuration directions [4] Cable track [7] Joint cover 1 [Model] [Assembled parts] [1] XY configuration direction [3] Guide rail [14] Track mounting bracket 2 LSA-W21SS-I-400- (stroke) -T2-L- H: Z-axis high-speed type M: Z-axis medium-speed type [1] XY bracket [6] Box cover 1 [12] Track [13] Track mounting plate support bracket Model Constituent axis ISPA-MYM-I-200-20- (stroke) -T2-AQ ICSPA6-B2L 1 HB3H (M) [11] YZ bracket Configuration direction: 4 [Constituent axes] LSA-W21SS-I-400- (stroke) -T2-L- * Either of NT1 (for configurations 1 and 3) or NT2 (for configurations 2 and 4) comes to in the model code above. [3] Cable track 1 [2] Guide rail [4] Connector [5] Connector box 1 cover [16] Connector box 2 (Range of operation) [Model] [Assembled parts] ICSPA4-B2L 1 H [14] Track mounting bracket 2 (Range of operation) [Constituent axes] X-axis Y-axis Z-axis [6] Box cover 1 (Y-axis installed on opposite side) Constituent axis [1] XY bracket (Reverse of 1) [4] Connector [5] Connector box 1 cover Configuration direction: 3 [7] Joint cover Constituent axis [Assembled parts] H: Z-axis high-speed type M: Z-axis medium-speed type [6] Box cover Configuration direction: 4 (Y-axis installed on opposite side) HS3M (Reverse of 1) [4] Connector box (Range of operation) ICSPA3-B1L [Assembled parts] [1] XY configuration directions (Reverse of 1) X-axis Linear Servo Type Cartesian Robot – High-precision 3-axis Specification, Z-axis Slider Mount [5] Connector [6] Wiring cover box bracket [14] Track mounting bracket 2 [15] Cable track 2 [4] Cable track 1 [16] Connector box Configuration direction: 1 Configuration direction: 1 (Range of operation) (Range of operation) [5] Connector [6] Wiring cover box bracket [14] Track mounting bracket 2 [15] Track mounting bracket 3 [16] Cable track 2 [8] Grommet with film [17] Connector box [18] Box cover [19] Joint cover Configuration direction: 1 (Range of operation) [7] Wiring box cover [8] Grommet with film [9] Controller-actuator cable with cable fix cap [Constituent axes] Constituent axis Constituent axis X-axis Model X-axis LSA-W21SM-I-400- (stroke) -T2-L-NT1 Y1-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ Y2-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ [10] Metal cover [Constituent axes] [Constituent axes] Model LSA-W21SM-I-400- (stroke) -T2-L-NT1 [8] Grommet with film [9] Controller-actuator cable with cable fix cap [17] Box cover [18] Joint cover Constituent axis X-axis Model Y1-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ Y2-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ Y2-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ Z1-axis ISPA-MZM-I-200-10- (stroke) -T2-AQ-B-NM Z2-axis ISPA-MZM-I-200-10- (stroke) -T2-AQ-B-NM Z2-axis ISPA-MXM-I-200-20<10>- (stroke) -T2-AQ-B [10] Metal cover [Assembly Procedure] Drawing No.: GMM07-071 [7] Wiring box cover LSA-W21SM-I-400- (stroke) -T2-L-NT1 Y1-axis ISPA-MYM-I-200-20- (stroke) -T2-AQ Z1-axis ISPA-MXM-I-200-20<10>- (stroke) -T2-AQ-B [Assembly Procedure] Drawing No.: GMM07-070 [7] Wiring box cover [9] Controller-actuator cable with cable fix cap [10] Metal cover [Assembly Procedure] Drawing No.: GMM07-072 Manual No.: ME0197-1A Caution:l Although each part has been chamfered to remove sharp edges, exercise due caution during the assembly to prevent injury. If necessary, wear gloves or other protective gears. l Exercise due caution during the assembly to prevent pinching of hands and fingers. 1 X-axis Linear Servo Type Cartesian Robot – High-precision 2-axis Specification ICSPA2-BIL□H Drawing No. 2 [Tools] Allen wrench, spanner wrench Hexagonal socket head bolt M4s10 In the case of configuration direction types 2 to 4, the actuator and bracket directions are different. Track mounting bracket Configuration direction: 2 Parallel pin (2 pcs) Y-axis: ISPA Hexagonal socket head bolt M8s30 + high-tension washer (4 sets) * Affix cables using Insulok. (Reverse of 3) (Range of operation) [2] Guide rail Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (4 sets) Align the guide rail [2] surface Hexagonal socket head bolt M4s6 with the end face of the base. + hexagonal nut (2 sets) [4] Connector box [5] Connector cover Hexagonal socket head bolt M3s3 (4 pcs) [1] XY bracket Track mounting bracket X-axis: LSA [8] Grommet with film [4] Connector box Attach to the upper T-slot. Make a cross cut. Track mounting bracket (Already attached to LSA) X-axis base, reamed-hole side [Cable Tie Mount Attachment to Track Mounting Bracket] Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin. Adjust the angle between the X-axis and Y-axis to the right angle, and then mount the hexagonal bolts. [Installation of X-axis: LSA on XY bracket [1]] M8s40mm 100 [2] Guide rail Configuration direction: 4 X-axis: LSA F6h7s15 [3] Cable track 30 Make a cut in the film on the grommet to put through the cables, and then attach it to the track mounting bracket. [1] XY bracket Parallel pin (1 pc or 2 pcs) Parallel pin Hexagonal bolt Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) Guide the Y-axis actuator [3] Cable track cables through the hole. Y-axis actuator cable X-axis motor and encoder cables. Guide the cables to the other side through the hole 1/1 Affixing positions of guide rail [2], cable track [3] and connector box [4] [8] Grommet with film Cable Tie Mount MB1 (Manufacturer: HellermannTyton) + M3 hex socket flat head cap screw s 5 pcs (1 set) Configuration direction: 3 (Y-axis installed on opposite side) (Range of operation) Hexagonal bolt M8s40 + high-tension washer (4 sets) Track mounting bracket X axis: Joint of the motor and encoder cables on LSA side and the cable connectors coming out of the X-axis cable track (on the back side) (Reverse of 1) (Range of operation) GMM07-067 [Installation of Y-axis: ISPA on XY bracket [1]] [Installation of X-axis: LSA side of connector box [4] in the upper T-slot] Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque M3s5mm 15.8kgfvcm/154Nvcm M4s6mm 18.0kgfvcm/176Nvcm M4s10mm 36.7kgfvcm/359Nvcm [[5] Connector cover Attachment to Track Mounting Bracket] [Installation of X-axis: LSA side of guide rail [2] in the upper T-slot] Tightening torque Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Flange socket (hexagonal socket head type) Tightening torque 306kgfvcm/2997Nvcm F8h7s18 M8s30mm 306kgfvcm/2997Nvcm M3s3mm 15.8kgfvcm/154Nvcm M4s10mm 18.0kgfvcm/176Nvcm 3 4 Cable connector connection Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt (1 set) [4] Connector box [Installation of cable track [3] on track mounting bracket] [Installation of guide rail [2] for cable track [3] in T-slot] Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt + hexagonal nut (1 set) Track mounting bracket Track mounting bracket [2] Guide rail [8] Grommet with film Put the X-axis motor and encoder cables into the box through the opening. Connector joint for Y-axis: ISPA M cable and PG cable (LS cable) Secure the cables using wraps. [10] Metal cover Hexagonal socket head bolt M3s12 (8 pcs) [7] Joint cover Thin-head bolt M3s12 (4 pcs) [Installation of box cover 1 [6] on connector box [4]] [6] Box cover [9] Controller-actuator cable with cable fix cap [10] Metal cover [Installation of metal cover [10] on track mounting bracket] Hexagonal socket head bolt Tightening torque Thin-head bolt Tightening torque M3s12mm 5.51kgfvcm/54Nvcm M3s4mm 7.12kgfvcm/69.8Nvcm [Installation of tie-mount on track mounting bracket] [Cable Tie Mount Attachment to T-Slot of [2] Guide Rail] Hexagonal socket head button bolt Tightening torque M4s6mm 11.7kgfvcm/114Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. Caution: The cables for X-axis (axis 1) and Y-axis (axis 2) are placed in tracks. Install each cable correctly. [Cable markings] v X-axis (axis 1): 1 v Y-axis (axis 2): 2 [4] Connector box Connector joint for cable inside track and controller-actuator cable Make sure the numbers on the connectors to be connected match. Caution: Secure the wires to prevent the cables and connectors from contacting each axis when the axis is moved over its entire stroke. When manually moving the actuator with brake, connect the controller, supply the power, and then release the brake release switch (by turning the switch to the RLS side). * This assembly procedure applies to configuration direction 1. If other configuration direction such as 2, 3 or 4 is used, the actuator and bracket directions vary. However, you can still use this assembly drawing as a reference. Caution: z Although each part has been chamfered to remove sharp edges, exercise due caution during the assembly to prevent injury. If necessary, wear gloves or other protective gears. z Exercise due caution during the assembly to prevent pinching of hands and fingers. 1 ICSPA3-B1L□HB3H (M) Drawing No. 2 [Tools] Allen wrench, spanner wrench Track mounting bracket Configuration direction: 2 Parallel pin (2 pcs) Y-axis: ISPA Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) Guide the Y-axis actuator [3] Cable track 1 cables through the hole. [3] Cable track 1 30 * Affix cables using Insulok. [2] Guide rail [4] Connector box 1 Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (4 sets) Align the guide rail [2] surface Hexagonal socket head bolt M4s6 with the end face of the base. + hexagonal nut (2 sets) [5] Connector cover Hexagonal socket head bolt M3s3 (4 pcs) [1] XY bracket Track mounting bracket Make a cut in the film on the grommet to put through the cables, and then attach it to the track mounting bracket. [1] XY bracket 100 [2] Guide rail Y-axis actuator cable X-axis motor and encoder cables. Guide the cables to the other side through the hole 1/2 Affixing positions of guide rail [2], cable track 1 [3] and connector box 1 [4] [8] Grommet with film Cable Tie Mount MB1 (Manufacturer: HellermannTyton) + M3 hex socket flat head cap screw s 5 pcs (1 set) Configuration direction: 3 (Y-axis installed on opposite side) (Range of operation) Hexagonal bolt M8s40 + high-tension washer (4 sets) Track mounting bracket X axis: Joint of the motor and encoder cables on LSA side and the cable connectors coming out of the X-axis cable track (on the back side) (Reverse of 1) (Range of operation) GMM07-068 Hexagonal socket head bolt M4s10 In the case of configuration direction types 2 to 4, the actuator and bracket directions are different. Hexagonal socket head bolt M8s30 + high-tension washer (4 sets) X-axis Linear Servo Type Cartesian Robot – High-precision 3-axis Specification, Z Base Mount X-axis: LSA [8] Grommet with film [4] Connector box 1 Attach to the upper T-slot. Configuration direction: 4 Parallel pin (1 pc or 2 pcs) (Reverse of 3) (Range of operation) Make a cross cut. X-axis: LSA Track mounting bracket (Already attached to LSA) X-axis base, reamed-hole side [Cable Tie Mount Attachment to Track Mounting Bracket] Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin. Adjust the angle between the X-axis and Y-axis to the right angle, and then mount the hexagonal bolts. [Installation of X-axis: LSA on XY bracket [1]] Parallel pin Hexagonal bolt F6h7s15 M8s40mm Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque M3s5mm 15.8kgfvcm/154Nvcm M4s6mm 18.0kgfvcm/176Nvcm M4s10mm 36.7kgfvcm/359Nvcm [[5] Connector cover Attachment to Track Mounting Bracket] [Installation of Y-axis: ISPA on XY bracket [1]] [Installation of X-axis: LSA side of guide rail [2] in the upper T-slot] Tightening torque Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Flange socket (hexagonal socket head type) Tightening torque 306kgfvcm/2997Nvcm F8h7s18 M8s30mm 306kgfvcm/2997Nvcm M3s3mm 15.8kgfvcm/154Nvcm M4s10mm 18.0kgfvcm/176Nvcm 3 [Installation of cable track 1 [3] on track mounting bracket] [Installation of guide rail [2] for cable track 1 [3] in T-slot] [Installation of X-axis: LSA side of connector box 1 [4] in the upper T-slot] 4 5 Z-axis: ISPA [1] XY bracket Hexagonal socket head bolt M6s15 (2 pcs) [12] Track mounting plate Y-axis: ISPA [14] Track mounting bracket 2 Hexagonal socket head bolt M4s8 (2 pcs) [13] Track support bracket Hexagonal socket head bolt M4s16 + hexagonal nut (2 sets) Z-axis: ISPA [16] Connector box 2 Hexagonal socket head bolt M4s5 (2 pcs) Parallel pin (1 pc) [11] YZ plate Place the M4 hexagonal nut in the T slot beforehand to secure the tie-mount in position. Parallel pin (2 pcs) [11] YZ plate Hexagonal socket head bolt M8s25 + M8 dedicated washer (4 sets) Hexagonal socket head bolt M8s30 + flat washer (4 sets) [1] XY bracket Y-axis: ISPA Z-axis: ISPA Y-axis: ISPA [Installation of YZ plate [11] on Y-axis: ISPA] [Installation of track support bracket [13] on XY bracket [1]] Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt F8h7s18 M8s30mm 306kgfvcm/2997Nvcm M4s8mm [Installation of Z-axis: ISPA on YZ plate [11]] [Installation of track mounting bracket 2 [14] on YZ plate [11]] Tightening torque Hexagonal socket head bolt Tightening torque 36.7kgfvcm/359Nvcm M6s15mm 126kgfvcm/1234Nvcm [Installation of track support metal [13] on track mounting plate [12]] [Installation of connector box 2 [16] on track mounting bracket 2 [14]] Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s25 M8s25mm 306kgfvcm/2997Nvcm M4s16mm 36.7kgfvcm/359Nvcm M4s5mm 18.0kgfvcm/176Nvcm * This assembly procedure applies to configuration direction 1. If other configuration direction such as 2, 3 or 4 is used, the actuator and bracket directions vary. However, you can still use this assembly drawing as a reference. X-axis Linear Servo Type Cartesian Robot – High-precision 3-axis Specification, Z Base Mount ICSPA3-B1L□HB3H (M) Drawing No. 6 7 [15] Cable track 2 Hexagonal socket head bolt M4s8 (2 pcs) Cable connector connection [16] Connector box 2 [17] Box cover 2 [8] Grommet with film [4] Connector box 1 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt + hexagonal nut (1 set) Track mounting bracket Track mounting bracket Z-axis: ISA, etc. Hexagonal socket head bolt M4s12 [16] Connector box 2 Hexagonal socket head bolt M3s12 (8 pcs) Hexagonal socket head bolt M4s12 [18] Joint cover 2 + hexagonal nut (2 sets) [1] XY bracket [2] Guide rail Connector joint for ISPA M cable and PG cable (LS cable) [7] Joint cover 1 Caution: The cables for X-axis (axis 1), Y-axis (axis 2) and Z-axis (axis 3) are placed in tracks. Install each cable correctly. [Cable markings] v X-axis (axis 1): 1 v Y-axis (axis 2): 2 v Z-axis (axis 3): 3 [6] Box cover 1 Thin-head bolt M3s12 (4 pcs) [Installation of cable track 2 [15] on track support bracket [13]] M4s12mm 36.7kgfvcm/359Nvcm [10] Metal cover Hexagonal socket head bolt M3s12 (8 pcs) [13] Track support bracket Tightening torque Put the X-axis motor and encoder cables into the box through the opening. Connector joint for Y-axis: ISPA M cable and PG cable (LS cable) [8] Grommet with film Hexagonal socket head bolt 2/2 Cable connector connection Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt (1 set) [14] Track mounting bracket 2 GMM07-068 [9] Controller-actuator cable with cable fix cap [10] Metal cover [Installation of cable track 2 [15] on XY bracket [1]] Hexagonal socket head bolt Tightening torque M4s12mm 36.7kgfvcm/359Nvcm [Installation of box cover 1 [6] on connector box 1 [4]] [Installation of cable track 2 [15] on track mounting bracket 2 [14]] Hexagonal socket head bolt Tightening torque M4s8mm 36.7kgfvcm/359Nvcm Tightening torque Thin-head bolt Tightening torque M3s12mm 5.51kgfvcm/54Nvcm M3s4mm 7.12kgfvcm/69.8Nvcm [Installation of tie-mount on track mounting bracket] [Cable Tie Mount Attachment to T-Slot of [2] Guide Rail] [Installation of box cover 2 [17] on connector box 2 [16]] Hexagonal socket head bolt Tightening torque Hexagonal socket head button bolt M3s12mm 5.51kgfvcm/54Nvcm M4s6mm 8 [Installation of metal cover [10] on track mounting bracket] Hexagonal socket head bolt Tightening torque 11.7kgfvcm/114Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. [4] Connector box 1 Connector joint for cable inside track and controller-actuator cable Make sure the numbers on the connectors to be connected match. 9 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (2 sets) [14] Track mounting bracket 2 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 + hexagonal nut (1 set) Install in the T slot of the Y-axis. Z-axis cables X-axis, Y-axis cables Secure the cables using wraps. Secure the cables using wraps. Y-axis: ISPA Secure the cables using wraps. [13] Track support bracket Secure the cables using wraps. Track mounting bracket [1] XY bracket Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (1 set) [Installation of tie-mount in track mounting bracket 2 [14]] [Installation of tie-mount on track support bracket [13]] [Installation of tie-mount in T slot of Y-axis: ISPA [Installation of tie-mount on track mounting bracket] Hexagonal socket head button bolt Tightening torque M4s6mm 11.7kgfvcm/114Nvcm Caution: Secure the wires to prevent the cables and connectors from contacting each axis when the axis is moved over its entire stroke. When manually moving the actuator with brake, connect the controller, supply the power, and then release the brake release switch (by turning the switch to the RLS side). X-axis Linear Servo Type Cartesian Robot – High-precision 3-axis Specification, Z Slider Mount Caution: z Although each part has been chamfered to remove sharp edges, exercise due caution during the assembly to prevent injury. If necessary, wear gloves or other protective gears. z Exercise due caution during the assembly to prevent pinching of hands and fingers. 1 [Tools] Allen wrench, spanner wrench Drawing No. 2 Track mounting bracket Configuration direction: 2 Parallel pin (2 pcs) Y-axis: ISPA Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) Guide the Y-axis actuator [3] Cable track 1 cables through the hole. [3] Cable track 1 30 * Affix cables using Insulok. [2] Guide rail [4] Connector box 1 Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (4 sets) Align the guide rail [2] surface Hexagonal socket head bolt M4s6 with the end face of the base. + hexagonal nut (2 sets) [5] Connector cover Hexagonal socket head bolt M3s3 (4 pcs) [1] XY bracket Track mounting bracket Make a cut in the film on the grommet to put through the cables, and then attach it to the track mounting bracket. [1] XY bracket 100 [2] Guide rail Y-axis actuator cable X-axis motor and encoder cables. Guide the cables to the other side through the hole 1/2 Affixing positions of guide rail [2], cable track 1 [3] and connector box 1 [4] [8] Grommet with film Cable Tie Mount MB1 (Manufacturer: HellermannTyton) + M3 hex socket flat head cap screw s 5 pcs (1 set) Configuration direction: 3 (Y-axis installed on opposite side) (Range of operation) Hexagonal bolt M8s40 + high-tension washer (4 sets) Track mounting bracket X axis: Joint of the motor and encoder cables on LSA side and the cable connectors coming out of the X-axis cable track (on the back side) (Reverse of 1) (Range of operation) GMM07-069 Hexagonal socket head bolt M4s10 In the case of configuration direction types 2 to 4, the actuator and bracket directions are different. Hexagonal socket head bolt M8s30 + high-tension washer (4 sets) ICSPA3-B1L□HS3M X-axis: LSA [8] Grommet with film [4] Connector box 1 Attach to the upper T-slot. Configuration direction: 4 Parallel pin (1 pc or 2 pcs) (Reverse of 3) (Range of operation) Make a cross cut. X-axis: LSA Track mounting bracket (Already attached to LSA) X-axis base, reamed-hole side [Cable Tie Mount Attachment to Track Mounting Bracket] Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin. Adjust the angle between the X-axis and Y-axis to the right angle, and then mount the hexagonal bolts. [Installation of X-axis: LSA on XY bracket [1]] Parallel pin Hexagonal bolt F6h7s15 M8s40mm [Installation of Y-axis: ISPA on XY bracket [1]] Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque M3s5mm 15.8kgfvcm/154Nvcm M4s6mm 18.0kgfvcm/176Nvcm M4s10mm 36.7kgfvcm/359Nvcm [[5] Connector cover Attachment to Track Mounting Bracket] [Installation of X-axis: LSA side of guide rail [2] in the upper T-slot] Tightening torque Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Flange socket (hexagonal socket head type) Tightening torque 306kgfvcm/2997Nvcm F8h7s18 M8s30mm 306kgfvcm/2997Nvcm M3s3mm 15.8kgfvcm/154Nvcm M4s10mm 18.0kgfvcm/176Nvcm 3 4 [Installation of cable track 1 [3] on track mounting bracket] [Installation of guide rail [2] for cable track 1 [3] in T-slot] [Installation of X-axis: LSA side of connector box 1 [4] in the upper T-slot] [14] Track mounting bracket 2 Hexagonal socket head bolt M6s12 (2 pcs) 5 Hexagonal socket head bolt M4s8 (2 pcs) [13] Track support bracket [1] XY bracket Y-axis: ISPA Parallel pin (2 pcs) Z-axis: ISPA Y-axis: ISPA [12] Track mounting plate [15] Track mounting bracket 3 [11] YZ bracket Hexagonal socket head bolt M4s16 + hexagonal nut (2 sets) Hexagonal bolt M8s35 + flat washer (4 sets) Z-axis: ISPA [1] XY bracket Place the M4 hexagonal nut (1 pc) in the T slot beforehand to secure the tie-mount in position. [11] YZ bracket Parallel pin (2 pcs) Hexagonal socket head bolt M8s40 (4 pcs) [Installation of YZ bracket [11] on Y-axis: ISPA] [Installation of track support bracket [13] and track mounting plate [12] on Y-axis: ISPA] Hexagonal socket head bolt Tightening torque M4s16mm 36.7kgfvcm/359Nvcm [Installation of track support bracket [13] on XY bracket [1]] Parallel pin Hexagonal bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s18 M8s35mm 117kgfvcm/1148Nvcm M4s8mm 36.7kgfvcm/359Nvcm [Installation of Z-axis: ISPA on YZ bracket [11]] [Installation of track mounting bracket 2 [14] on YZ bracket [11]] Hexagonal socket head bolt M8s15 (2 pcs) Z-axis: ISPA [Installation of track mounting bracket 3 [15] on Z-axis: ISPA] Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s18 M8s40mm 306kgfvcm/2997Nvcm M6s12mm 126kgfvcm/1234Nvcm M8s15mm 306kgfvcm/2997Nvcm * This assembly procedure applies to configuration direction 1. If other configuration direction such as 2, 3 or 4 is used, the actuator and bracket directions vary. However, you can still use this assembly drawing as a reference. X-axis Linear Servo Type Cartesian Robot – High-precision 3-axis Specification, Z Slider Mount ICSPA3-B1L□HS3M Drawing No. 6 7 Z-axis: ISPA [3] Cable track 1 [16] Cable track 2 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt (1 set) Hexagonal socket head bolt M4s8 (2 pcs) [4] Connector box 1 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt + hexagonal nut (1 set) [15] Track mounting bracket 3 [14] Track mounting bracket 2 [2] Guide rail [13] Track support bracket [1] XY bracket [8] Grommet with film Tightening torque M4s12mm 36.7kgfvcm/359Nvcm Put the X-axis motor and encoder cables into the box through the opening. Connector joint for Y-axis: ISPA M cable and PG cable (LS cable) [10] Metal cover Hexagonal socket head bolt M3s12 (8 pcs) [Installation of cable track 1 [3] on track support bracket [13]] Hexagonal socket head bolt Track mounting bracket Track mounting bracket Hexagonal socket head bolt M4s8 (2 pcs) Hexagonal socket head bolt M4s12 (2 pcs) Y-axis: ISPA 2/2 Cable connector connection Hexagonal socket head bolt M4s8 (2 pcs) Hexagonal socket head bolt M4s12 + hexagonal nut (2 sets) GMM07-069 [7] Joint cover 1 Thin-head bolt M3s12 (4 pcs) [Installation of cable track 1 [3] on XY bracket [1]] Hexagonal socket head bolt Tightening torque M4s12mm 36.7kgfvcm/359Nvcm [6] Box cover 1 [9] Controller-actuator cable with cable fix cap [10] Metal cover Caution: The cables for X-axis (axis 1), Y-axis (axis 2) and Z-axis (axis 3) are placed in tracks. Install each cable correctly. [Cable markings] v X-axis (axis 1): 1 v Y-axis (axis 2): 2 v Z-axis (axis 3): 3 [Installation of cable track 1 [3] on track mounting bracket 2 [14]] Hexagonal socket head bolt Tightening torque M4s8mm 36.7kgfvcm/359Nvcm [Installation of box cover 1 [6] on connector box 1 [4]] [Installation of cable track 2 [16] on track mounting bracket 3 [15]] Hexagonal socket head bolt Tightening torque M4s8mm 36.7kgfvcm/359Nvcm Tightening torque Thin-head bolt Tightening torque M3s12mm 5.51kgfvcm/54Nvcm M3s4mm 7.12kgfvcm/69.8Nvcm [Installation of tie-mount on track mounting bracket] [Cable Tie Mount Attachment to T-Slot of [2] Guide Rail] [Installation of cable track 2 [16] on track mounting bracket 2 [14]] Hexagonal socket head bolt Tightening torque Hexagonal socket head button bolt M4s8mm 36.7kgfvcm/359Nvcm M4s6mm 8 Tightening torque 11.7kgfvcm/114Nvcm Hexagonal socket head bolt M4s6 + hexagonal nut (2 sets) KR5G5 tie-mount (by HellermannTyton) + hexagonal socket head button bolt M4s4 (2 sets) Hexagonal socket head button bolt Tightening torque M4s4mm 11.7kgfvcm/114Nvcm Connector joint for cable inside track and controller-actuator cable Make sure the numbers on the connectors to be connected match. 9 Z-axis cables [8] Grommet with film [19] Joint cover 2 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s4 (1 set) Connector joint for ISPA M cable and PG cable (LS cable) [Installation of connector box 2 [17] on Z-axis: ISPA] Hexagonal socket head bolt Tightening torque M4s6mm 18.0kgfvcm/176Nvcm [14] Track mounting bracket 2 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (1 set) Install in the T slot of the Y-axis. [4] Connector box 1 X-axis, Y-axis cables Z-axis: ISPA [Installation of tie-mount on track mounting bracket 3 [15]] Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (1 set) Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. [18] Box cover 2 Hexagonal socket head bolt M3s12 (8 pcs) [17] Connector box 2 [15] Track mounting bracket 3 [13] Track support bracket [Installation of metal cover [10] on track mounting bracket] Hexagonal socket head bolt KR5G5 tie-mount (by HellermannTyton) + hexagonal socket head button bolt M4s4 (2 sets) Install on the back side. [Installation of box cover 2 [18] on connector box 2 [17]] Hexagonal socket head bolt Tightening torque M3s12mm 5.51kgfvcm/54Nvcm Z-axis: ISPA Secure the cables using wraps. Secure the cables using wraps. Secure the cables using wraps. Wire the cable in a manner preventing contact with the Z-axis. [14] Track mounting bracket 2 Secure the cables using wraps. Y-axis: ISPA [1] XY bracket [Installation of tie-mount on track mounting bracket 2 [14]] [15] Track mounting bracket 3 [13] Track support bracket [Installation of tie-mount on track support bracket [13]] [Installation of tie-mount in T slot of Y-axis: ISPA] Hexagonal socket head button bolt Tightening torque Hexagonal socket head button bolt Tightening torque M4s4mm 11.7kgfvcm/114Nvcm M4s6mm 11.7kgfvcm/114Nvcm Secure the cables using wraps. Y-axis: ISPA [1] XY bracket Secure the cables using wraps. Caution: Secure the wires to prevent the cables and connectors from contacting each axis when the axis is moved over its entire stroke. When manually moving the actuator with brake, connect the controller, supply the power, and then release the brake release switch (by turning the switch to the RLS side). Caution: z Although each part has been chamfered to remove sharp edges, exercise due caution during the assembly to prevent injury. If necessary, wear gloves or other protective gears. z Exercise due caution during the assembly to prevent pinching of hands and fingers. 1 X-axis Linear Servo Type Cartesian Robot – High-precision 4-axis Specification ICSPA4-B2L1H Drawing No. GMM07-070 1/2 2 [Tools] Allen wrench, spanner wrench Assembly of Y1-axis side Parallel pin (2 pcs) Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (3 sets) [1] XY bracket Y1-axis: ISPA Y1-axis: ISPA Y1-axis: ISPA Hexagonal socket head bolt M8x30 + high-tension washer (4 sets) X-axis: LSA X-axis: LSA [8] Grommet with film [3] Guide rail Hexagonal bolt M8x40 + high-tension washer (4 sets) [1] XY bracket Track mounting bracket (Already attached before delivery) Parallel pin (1 pc or 2 pcs) X2-axis slider side (base, slotted-hole side) X-axis: LSA Y2-axis: ISPA [2] XY bracket (different direction) Hexagonal socket head bolt M4s6 + hexagonal nut (2 sets) [6] Wiring box bracket [9] Controller-actuator cable with cable fix cap (for axis 3 or 4) Track mounting bracket (Already attached to LSA) X-axis base, reamed-hole side Y2-axis: ISPA [9] Controller-actuator cable with cable fix cap (for axis 1 or 2) X1-axis slider side (base, reamed-hole side) [3] Guide rail Attach to the upper T-slot. Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin. Adjust the angle between the X-axis and Y-axis to the right angle, and then mount the hexagonal bolts. [Installation of X-axis: LSA on XY bracket [1]] Parallel pin Hexagonal bolt F6h7s15 M8s40mm [Installation of Y1-axis: ISPA on XY bracket [1]] Tightening torque Parallel pin 306kgfvcm/2997Nvcm F8h7s18 Hexagonal socket head bolt Tightening torque M8s30mm 306kgfvcm/2997Nvcm Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (3 sets) * The direction is different on the Y2-axis side. Assemble the parts by referring to the Y1-axis side. Caution: The cables for Y1-axis side (axes 1 and 2) and Y2-axis side (axes 3 and 4) are placed in tracks. Install each cable correctly. [Cable markings] v Y1-axis side (axes 1 and 2): 1-M, PG, (LS), 2-M, PG, (LS) v Y2-axis side (axes 3 and 4): 3-M, PG, (LS), 4-M, PG, (LS) 3 Hexagonal socket head bolt M4s10 (2 pcs) Affixing positions of guide rail [3], cable track 1 [4] and wiring box bracket [6] Y1-axis: ISPA [6] Wiring box bracket [4] Cable track Hexagonal socket head bolt M4s10 (2 pcs) Track mounting bracket 30 Wiring box [4] Cable track 30 X-axis: LSA Y2-axis: ISPA [3] Guide rail [4] Cable track In this assembly procedure, the controller-actuator cable is taken out from the wiring box in the direction shown above. The cable can also be taken out in the directions shown below. 43 [3] Guide rail Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) Affix the wiring box bracket [6] using the holes on the inner side, and use the upper T-slot. [4] Cable track Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) [3] Guide rail 43 [3] Guide rail Align the guide rail [3] surface with the end face of the base. (Same on the other side) Track mounting bracket [Installation of wiring box bracket [6] in the upper T slot on X-axis: LSA side] [Installation of cable track [4] on track mounting bracket] [Installation of guide rail [3] for cable track [4] in T-slot] Hexagonal socket head bolt Hexagonal socket head bolt M4s6mm 18.0kgfvcm/176Nvcm [Installation of guide rail [3] in the upper T slot on X-axis: LSA side] Hexagonal socket head bolt Tightening torque Flange socket (hexagonal socket head type) M4s10mm 36.7kgfvcm/359Nvcm M4s10mm Hexagonal socket head bolt 18.0kgfvcm/176Nvcm X-axis Linear Servo Type Cartesian Robot – High-precision 4-axis Specification ICSPA4-B2L1H Drawing No. 4 Installation of metal cover [10] Cable wiring diagram GMM07-070 2/2 Detail view of A Connector connection of ISPA, NS cable and cable inside track Y1-axis: ISPA [4] Cable track Detail view of A Track mounting bracket Track mounting bracket Caution: The cables for X-axis slider on Y1-axis side (axis 1), Y1-axis (axis 2), X axis: Joint of the motor X-axis slider on Y2-axis side (axis 3) and encoder cables on and Y2-axis (axis 4) are placed in LSA side and the cable tracks. connectors coming out of the X-axis cable track Install each cable correctly. (on the back side) [Cable markings] v X-axis on Y1-axis side (axis 1): 1 Cable Tie Mount MB1 :2 v Y1-axis (axis 2) (Manufacturer: HellermannTyton) v X-axis on Y2-axis side (axis 3): 3 + M3 hex socket flat head cap screw :4 v Y2-axis (axis 4) s 5 pcs (1 set) * Affix cables using Insulok. Cable inside track X-axis: LSA Hexagonal socket head bolt M3s3 (4 pcs) Track mounting bracket [8] Grommet with film Y-axis actuator cable X-axis motor and encoder cables. Guide the cables to the other side through the hole [Installation of tie-mount on track mounting bracket] [10] Metal cover Controller-actuator cable Make a cut in the film on the grommet to put through the cables, and then attach it to the track mounting bracket. [5] Connector cover Make a cross cut. [Installation of connector cover [5] on track mounting bracket] Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque M3s5mm 15.8kgfvcm/154Nvcm M3s3mm 15.8kgfvcm/154Nvcm Cable Connector Joints Track mounting bracket [Installation of metal cover [10] on track mounting bracket] Thin-head bolt Tightening torque M3s4mm 7.12kgfvcm/69.8Nvcm Y1-axis: Connector joint for ISPA M cable and PG cable (LS cable) Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. Connector connection of cable inside cable track and controller-actuator cable Installation of wiring box cover [7] [8] Grommet with film [7] Wiring box cover 5 [10] Metal cover 6 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head bolt M4s6 (1 set) Put the X-axis motor and encoder cables into the box through the opening. * Assemble the Y2-axis side by referring to the Y1-axis side. Secure the cables using wraps. Cable inside track Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head bolt M4s6 + hexagonal nut (1 set) Thin-head bolt M3s4 (6 pcs) Secure the cables using wraps. Track mounting bracket Connector joint for cable inside track and controller-actuator cable [6] Wiring box bracket X-axis: LSA Make sure the numbers on the connectors to be connected match. X-axis: LSA [3] Guide rail [Installation of wiring box cover [7] on wiring box bracket [6]] Thin-head bolt Tightening torque M3s4mm 7.12kgfvcm/69.8Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. * Assemble the Y2-axis side by referring to the Y1-axis side. [Installation of tie-mount on track mounting bracket] [Installation of tie-mount in T slot of guide rail [3]] Hexagonal socket head button bolt M4s6mm Tightening torque 11.7kgfvcm/114Nvcm * Assemble the Y2-axis side by referring to the Y1-axis side. * Assemble the Y2-axis side by referring to the Y1-axis side. Caution: Secure the wires to prevent the cables and connectors from contacting each axis when the axis is moved over its entire stroke. When manually moving the actuator with brake, connect the controller, supply the power, and then release the brake release switch (by turning the switch to the RLS side). X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Base Mount Caution: z Although each part has been chamfered to remove sharp edges, exercise due caution during the assembly to prevent injury. If necessary, wear gloves or other protective gears. z Exercise due caution during the assembly to prevent pinching of hands and fingers. 1 ICSPA6-B2L1HB3H (M) Drawing No. GMM07-071 1/4 2 [Tools] Allen wrench, spanner wrench Assembly of Y1-axis side Parallel pin (2 pcs) Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (3 sets) [1] XY bracket Y1-axis: ISPA Y1-axis: ISPA Y1-axis: ISPA Hexagonal socket head bolt M8s30 + high-tension washer (4 sets) X-axis: LSA [8] Grommet with film X-axis: LSA [3] Guide rail Hexagonal bolt M8s40 + high-tension washer (4 sets) [1] XY bracket Track mounting bracket (Already attached before delivery) Parallel pin (1 pc or 2 pcs) X2-axis slider side (base, slotted-hole side) X-axis: LSA Y2-axis: ISPA [2] XY bracket (different direction) Hexagonal socket head bolt M4s6 + hexagonal nut (2 sets) [6] Wiring box bracket [9] Controller-actuator cable with cable fix cap (for axis 4, 5 or 6) [3] Guide rail Track mounting bracket (Already attached to LSA) X-axis base, reamed-hole side Y2-axis: ISPA [9] Controller-actuator cable with cable fix cap (for axis 1, 2 or 3) X1-axis slider side (base, reamed-hole side) Attach to the upper T-slot. Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin. Adjust the angle between the X-axis and Y-axis to the right angle, and then mount the hexagonal bolts. [Installation of X-axis: LSA on XY bracket [1]] Parallel pin Hexagonal bolt F6h7s15 M8s40mm [Installation of Y1-axis: ISPA on XY bracket [1]] Tightening torque Parallel pin 306kgfvcm/2997Nvcm F8h7s18 Hexagonal socket head bolt Tightening torque M8s30mm 306kgfvcm/2997Nvcm Caution: The cables for Y1-axis side (axes 1, 2 and 3) and Y2-axis side (axes 4, 5 and 6) are placed in tracks. Install each cable correctly. [Cable markings] v Y1-axis side (axes 1, 2 and 3): 1-M, PG, (LS), 2-M, PG, (LS), 3-M, PG, (LS) v Y2-axis side (axes 4, 5 and 6): 4-M, PG, (LS), 5-M, PG, (LS), 6-M, PG, (LS) 3 Hexagonal socket head bolt M4s10 (2 pcs) Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (3 sets) * The direction is different on the Y2-axis side. Assemble the parts by referring to the Y1-axis side. Affixing positions of guide rail [3], cable track 1 [4] and wiring box bracket [6] Y1-axis: ISPA [6] Wiring box bracket [4] Cable track 1 Hexagonal socket head bolt M4s10 (2 pcs) Track mounting bracket 30 Wiring box [4] Cable track 1 30 X-axis: LSA Y2-axis: ISPA [3] Guide rail [4] Cable track 1 In this assembly procedure, the controller-actuator cable is taken out from the wiring box in the direction shown above. The cable can also be taken out in the directions shown below. 43 [3] Guide rail Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) Affix the wiring box bracket [6] using the holes on the inner side, and use the upper T-slot. [4] Cable track 1 Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) [3] Guide rail 43 [3] Guide rail Align the guide rail [3] surface with the end face of the base. (Same on the other side) Track mounting bracket [Installation of wiring box bracket [6] in the upper T slot on X-axis: LSA side] [Installation of cable track 1 [4] on track mounting bracket] [Installation of guide rail for cable track 1 [4] in T-slot] Hexagonal socket head bolt Hexagonal socket head bolt M4s6mm 18.0kgfvcm/176Nvcm [Installation of guide rail [3] in the upper T slot on X-axis: LSA side] Hexagonal socket head bolt Tightening torque Flange socket (hexagonal socket head type) M4s10mm 36.7kgfvcm/359Nvcm M4s10mm Hexagonal socket head bolt 18.0kgfvcm/176Nvcm X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Base Mount ICSPA6-B2L1HB3H (M) Drawing No. 4 Z1-axis: ISPA 5 [1] XY bracket 6 [12] Track mounting plate [13] Track support bracket Hexagonal socket head bolt M4s16 + hexagonal nut (2 sets) 2/4 Hexagonal socket head bolt M6s15 (2 pcs) [14] Track mounting bracket 2 Hexagonal socket head bolt M4s8 (2 pcs) Y1-axis: ISPA GMM07-071 Z1-axis: ISPA [16] Connector box Hexagonal socket head bolt M4s5 (2 pcs) Parallel pin (1 pc) [11] YZ plate Place the M4 hexagonal nut in the T slot beforehand to secure the tie-mount in position. Parallel pin (2 pcs) [11] YZ plate Hexagonal socket head bolt M8s25 + M8 dedicated washer (4 sets) Hexagonal socket head bolt M8s30 + flat washer (4 sets) [1] XY bracket Z1-axis: ISPA Y1-axis: ISPA Y1-axis: ISPA [Installation of YZ plate [11] on Y1-axis: ISPA] [Installation of track support bracket [13] on XY bracket [1]] Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s18 M8s30mm 306kgfvcm/2997Nvcm M4s8mm 36.7kgfvcm/359Nvcm M6s15mm 126kgfvcm/1234Nvcm [Installation of Z1-axis: ISPA on YZ plate [11]] [Installation of track support metal [13] on track mounting plate [12]] [Installation of connector box [16] on track mounting bracket 2 [14]] Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s25 M8s25mm 306kgfvcm/2997Nvcm M4s16mm 36.7kgfvcm/359Nvcm M4s5mm 18.0kgfvcm/176Nvcm * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. 7 [Installation of track mounting bracket 2 [14] on YZ plate [11]] Parallel pin [15] Cable track 2 Hexagonal socket head bolt M4s8 (2 pcs) [14] Track mounting bracket 2 * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. Cable connector connection Z1-axis: ISA, etc. Hexagonal socket head bolt M4s12 [16] Connector box [17] Box cover [16] Connector box [8] Grommet with film Hexagonal socket head bolt M3s12 (8 pcs) Hexagonal socket head bolt M4s12 + hexagonal nut (2 sets) [1] XY bracket [13] Track support bracket [18] Joint cover Connector joint for ISPA M cable and PG cable (LS cable) [Installation of cable track 2 [15] on track support bracket [13]] Hexagonal socket head bolt Tightening torque M4s12mm 36.7kgfvcm/359Nvcm [Installation of cable track 2 [15] on XY bracket [1]] Hexagonal socket head bolt Tightening torque M4s12mm 36.7kgfvcm/359Nvcm [Installation of cable track 2 [15] on track mounting bracket 2 [14]] Hexagonal socket head bolt Tightening torque M4s8mm 36.7kgfvcm/359Nvcm [Installation of box cover [17] on connector box [16]] Hexagonal socket head bolt Tightening torque M3s12mm 5.51kgfvcm/54Nvcm * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Base Mount ICSPA6-B2L1HB3H (M) Drawing No. 8 Installation of metal cover [10] Cable wiring diagram GMM07-071 3/4 Detail view of A Connector connection of ISPA, NS cable and cable inside track Y1-axis: ISPA [4] Cable track Detail view of A Track mounting bracket Track mounting bracket Caution: The cables for X-axis slider on Y1-axis side X axis: Joint of the motor (axis 1), Y1-axis (axis 2), Z1-axis (axis 3), and encoder cables on X-axis slider on Y2-axis side (axis 4), LSA side and the cable Y2-axis (axis 5) and Z2-axis (axis 6) connectors coming out of are placed in tracks. the X-axis cable track (on the back side) Install each cable correctly. [Cable markings] Cable Tie Mount MB1 X-axis motor and encoder v X-axis slider on Y1-axis side (axis 1): 1 (Manufacturer: HellermannTyton) cables. :2 v Y1-axis (axis 2) + M3 hex socket flat head cap screw Guide the cables to the :3 v Z1-axis (axis 3) s 5 pcs (1 set) other side through the hole v X-axis slider on Y2-axis side (axis 4): 4 * Affix cables using Insulok. :5 v Y2-axis (axis 5) [Installation of tie-mount on track mounting bracket] :6 v Z2-axis (axis 6) Hexagonal socket head bolt Tightening torque Cable inside track X-axis: LSA [10] Metal cover Controller-actuator cable Hexagonal socket head bolt M3s3 (4 pcs) Track mounting bracket M3s5mm 15.8kgfvcm/154Nvcm [8] Grommet with film Y-axis actuator cable Make a cut in the film on the grommet to put through the cables, and then attach it to the track mounting bracket. [5] Connector cover Make a cross cut. [Installation of connector cover [5] on track mounting bracket] Hexagonal socket head bolt Tightening torque M3s3mm 15.8kgfvcm/154Nvcm Cable Connector Joints Track mounting bracket [Installation of metal cover [10] on track mounting bracket] Thin-head bolt Tightening torque M3s4mm 7.12kgfvcm/69.8Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. Connector connection of cable inside cable track and controller-actuator cable Installation of wiring box cover [7] [8] Grommet with film [7] Wiring box cover Cable inside track Thin-head bolt M3s4 (6 pcs) Connector joint for cable inside track and controller-actuator cable [6] Wiring box bracket Make sure the numbers on the connectors to be connected match. [Installation of wiring box cover [7] on wiring box bracket [6]] Thin-head bolt Tightening torque M3s4mm 7.12kgfvcm/69.8Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. * Assemble the Y2-axis side by referring to the Y1-axis side. Y1-axis: Connector joint for ISPA M cable and PG cable (LS cable) Put the X-axis motor and encoder cables into the box through the opening. [10] Metal cover * Assemble the Y2-axis side by referring to the Y1-axis side. X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Base Mount ICSPA6-B2L1HB3H (M) Drawing No. Z1-axis cables 9 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (2 sets) X-axis, Y1-axis cables [14] Track mounting bracket 2 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head bolt M4s6 (1 set) Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head bolt M4s6 + hexagonal nut (1 set) Track mounting bracket [13] Track support bracket Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (1 set) Install in the T slot of the Y-axis. X-axis: LSA [3] Guide rail [1] XY bracket [Installation of tie-mount in track mounting bracket 2 [14]] [Installation of tie-mount on track support bracket [13]] [Installation of tie-mount in T slot of Y1-axis: ISPA] Hexagonal socket head button bolt M4s6mm Tightening torque 11.7kgfvcm/114Nvcm * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. 10 Z1-axis cables [Installation of tie-mount on track mounting bracket] [Installation of tie-mount in T slot of guide rail [3]] Hexagonal socket head button bolt M4s6mm Tightening torque 11.7kgfvcm/114Nvcm * Assemble the Y2-axis side by referring to the Y1-axis side. X-axis, Y1-axis, Z1-axis cables Secure the cables using wraps. Secure the cables using wraps. Secure the cables using wraps. X-axis: LSA Secure the cables using wraps. * Assemble the Y2-axis side by referring to the Y1-axis side. * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. Caution: Secure the wires to prevent the cables and connectors from contacting each axis when the axis is moved over its entire stroke. When manually moving the actuator with brake, connect the controller, supply the power, and then release the brake release switch (by turning the switch to the RLS side). GMM07-071 4/4 X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Slider Mount Caution: z Although each part has been chamfered to remove sharp edges, exercise due caution during the assembly to prevent injury. If necessary, wear gloves or other protective gears. z Exercise due caution during the assembly to prevent pinching of hands and fingers. 1 ICSPA6-B2L1HS3M Drawing No. [Tools] Allen wrench, spanner wrench GMM07-072 1/4 2 Assembly of Y1-axis side Parallel pin (2 pcs) Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (3 sets) [1] XY bracket Y1-axis: ISPA Y1-axis: ISPA Y1-axis: ISPA Hexagonal socket head bolt M8s30 + high-tension washer (4 sets) X-axis: LSA [8] Grommet with film X-axis: LSA [3] Guide rail Hexagonal bolt M8s40 + high-tension washer (4 sets) [1] XY bracket Track mounting bracket (Already attached before delivery) Parallel pin (1 pc or 2 pcs) X2-axis slider side (base, slotted-hole side) X-axis: LSA Y2-axis: ISPA [2] XY bracket (different direction) Hexagonal socket head bolt M4s6 + hexagonal nut (2 sets) [6] Wiring box bracket [9] Controller-actuator cable with cable fix cap (for axis 4, 5 or 6) [3] Guide rail Track mounting bracket (Already attached to LSA) X-axis base, reamed-hole side Y2-axis: ISPA [9] Controller-actuator cable with cable fix cap (for axis 1, 2 or 3) X1-axis slider side (base, reamed-hole side) Attach to the upper T-slot. Note: To ensure squareness between the X-axis and Y-axis, insert one parallel pin. Adjust the angle between the X-axis and Y-axis to the right angle, and then mount the hexagonal bolts. [Installation of X-axis: LSA on XY bracket [1]] Parallel pin Hexagonal bolt F6h7s15 M8s40mm [Installation of Y1-axis: ISPA on XY bracket [1]] Tightening torque Parallel pin 306kgfvcm/2997Nvcm F8h7s18 Hexagonal socket head bolt Tightening torque M8s30mm 306kgfvcm/2997Nvcm Caution: The cables for Y1-axis side (axes 1, 2 and 3) and Y2-axis side (axes 4, 5 and 6) are placed in tracks. Install each cable correctly. [Cable markings] v Y1-axis side (axes 1, 2 and 3): 1-M, PG, (LS), 2-M, PG, (LS), 3-M, PG, (LS) v Y2-axis side (axes 4, 5 and 6): 4-M, PG, (LS), 5-M, PG, (LS), 6-M, PG, (LS) 3 Hexagonal socket head bolt M4s10 (2 pcs) Flange socket (hexagonal socket head type) M4s10 + hexagonal nut (3 sets) * The direction is different on the Y2-axis side. Assemble the parts by referring to the Y1-axis side. Affixing positions of guide rail [3], cable track 1 [4] and wiring box bracket [6] Y1-axis: ISPA [6] Wiring box bracket [4] Cable track 1 Hexagonal socket head bolt M4s10 (2 pcs) Track mounting bracket 30 Wiring box [4] Cable track 1 30 X-axis: LSA Y2-axis: ISPA [3] Guide rail [4] Cable track 1 In this assembly procedure, the controller-actuator cable is taken out from the wiring box in the direction shown above. The cable can also be taken out in the directions shown below. 43 [3] Guide rail Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) Affix the wiring box bracket [6] using the holes on the inner side, and use the upper T-slot. [4] Cable track 1 Hexagonal socket head bolt M4s10 + hexagonal nut (2 sets) [3] Guide rail 43 [3] Guide rail Align the guide rail [3] surface with the end face of the base. (Same on the other side) Track mounting bracket [Installation of wiring box bracket [6] in the upper T slot on X-axis: LSA side] [Installation of cable track 1 [4] on track mounting bracket] [Installation of guide rail for cable track 1 [4] in T-slot] Hexagonal socket head bolt Hexagonal socket head bolt M4s6mm 18.0kgfvcm/176Nvcm [Installation of guide rail [3] in the upper T slot on X-axis: LSA side] Hexagonal socket head bolt Tightening torque Flange socket (hexagonal socket head type) M4s10mm 36.7kgfvcm/359Nvcm M4s10mm Hexagonal socket head bolt 18.0kgfvcm/176Nvcm X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Slider Mount ICSPA6-B2L1HS3M Drawing No. 5 4 [14] Track mounting bracket 2 Hexagonal socket head bolt M6s12 (2 pcs) Hexagonal socket head bolt M4s8 (2 pcs) [13] Track support bracket [1] XY bracket GMM07-072 6 Z1-axis: ISPA Y1-axis: ISPA Y1-axis: ISPA Parallel pin (2 pcs) [15] Track mounting bracket 3 [12] Track mounting plate [11] YZ bracket Hexagonal socket head bolt M4s16 + hexagonal nut (2 sets) [1] XY bracket Hexagonal bolt M8s35 + flat washer (4 sets) Z1-axis: ISPA [11] YZ bracket Place the M4 hexagonal nut (1 pc) in the T slot beforehand to secure the tie-mount in position. [Installation of track support bracket [13] and track mounting plate [12] on Y1-axis: ISPA] Parallel pin (2 pcs) Hexagonal socket head bolt M8s40 (4 pcs) Hexagonal socket head bolt Tightening torque M4s16mm 36.7kgfvcm/359Nvcm [Installation of YZ bracket [11] on Y1-axis: ISPA] [Installation of track support bracket [13] on XY bracket [1]] Parallel pin Hexagonal bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s18 M8s35mm 117kgfvcm/1148Nvcm M4s8mm 36.7kgfvcm/359Nvcm [Installation of Z1-axis: ISPA on YZ bracket [11]] [Installation of track mounting bracket 2 [14] on YZ bracket [11]] Hexagonal socket head bolt M8s15 (2 pcs) Z1-axis: ISPA [Installation of track mounting bracket 3 [15] on Z1-axis: ISPA] Parallel pin Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque F8h7s18 M8s40mm 306kgfvcm/2997Nvcm M6s12mm 126kgfvcm/1234Nvcm M8s15mm 306kgfvcm/2997Nvcm * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. Z1-axis: ISPA 7 [4] Cable track 1 [16] Cable track 2 Hexagonal socket head bolt M4s8 (2 pcs) Hexagonal socket head bolt M4s8 (2 pcs) Hexagonal socket head bolt M4s12 + hexagonal nut (2 sets) [15] Track mounting bracket 3 Hexagonal socket head bolt M4s12 (2 pcs) Y1-axis: ISPA Hexagonal socket head bolt M4s8 (2 pcs) [14] Track mounting bracket 2 [13] Track support bracket [1] XY bracket [Installation of cable track 1 [4] on track support bracket [13]] [Installation of cable track 2 [16] on track mounting bracket 3 [15]] Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque M4s12mm 36.7kgfvcm/359Nvcm M4s8mm 36.7kgfvcm/359Nvcm [Installation of cable track 1 [4] on XY bracket [1]] [Installation of cable track 2 [16] on track mounting bracket 2 [14]] Hexagonal socket head bolt Tightening torque Hexagonal socket head bolt Tightening torque M4s12mm 36.7kgfvcm/359Nvcm M4s8mm 36.7kgfvcm/359Nvcm [Installation of cable track 1 [4] on track mounting bracket 2 [14]] Hexagonal socket head bolt Tightening torque M4s8mm 36.7kgfvcm/359Nvcm * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. 2/4 X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Slider Mount ICSPA6-B2L1HS3M Drawing No. 8 Installation of metal cover [10] Cable wiring diagram GMM07-072 3/4 Detail view of A Connector connection of ISPA, NS cable and cable inside track Y1-axis: ISPA [4] Cable track Detail view of A Track mounting bracket Track mounting bracket Caution: The cables for X-axis slider on Y1-axis side X axis: Joint of the motor and encoder cables on (axis 1), Y1-axis (axis 2), Z1-axis (axis 3), LSA side and the cable X-axis slider on Y2-axis side (axis 4), connectors coming out of Y2-axis (axis 5) and Z2-axis (axis 6) the X-axis cable track are placed in tracks. (on the back side) Install each cable correctly. Cable Tie Mount MB1 [Cable markings] X-axis motor and encoder (Manufacturer: HellermannTyton) v X-axis slider on Y1-axis side (axis 1): 1 cables. + M3 hex socket flat head cap screw :2 v Y1-axis (axis 2) Guide the cables to the s 5 pcs (1 set) other side through the hole :3 v Z1-axis (axis 3) * Affix cables using Insulok. v X-axis slider on Y2-axis side (axis 4): 4 [Installation of tie-mount on track mounting bracket] :5 v Y2-axis (axis 5) :6 v Z2-axis (axis 6) Hexagonal socket head bolt Tightening torque Cable inside track X-axis: LSA [10] Metal cover Controller-actuator cable Hexagonal socket head bolt M3s3 (4 pcs) Track mounting bracket M3s5mm 15.8kgfvcm/154Nvcm [8] Grommet with film Y-axis actuator cable Make a cut in the film on the grommet to put through the cables, and then attach it to the track mounting bracket. [5] Connector cover Make a cross cut. [Installation of connector cover [5] on track mounting bracket] Hexagonal socket head bolt Tightening torque M3s3mm 15.8kgfvcm/154Nvcm Cable Connector Joints Track mounting bracket [Installation of metal cover [10] on track mounting bracket] Thin-head bolt Tightening torque M3s4mm 7.12kgfvcm/69.8Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. Connector connection of cable inside cable track and controller-actuator cable Installation of wiring box cover [7] [8] Grommet with film [7] Wiring box cover Cable inside track Thin-head bolt M3s4 (6 pcs) Connector joint for cable inside track and controller-actuator cable [6] Wiring box bracket Make sure the numbers on the connectors to be connected match. [Installation of wiring box cover [7] on wiring box bracket [6]] Thin-head bolt Tightening torque M3s4mm 7.12kgfvcm/69.8Nvcm Caution: Since the hexagonal holes in thin-head bolts are small, the hexagonal holes may be damaged depending on the tightening method. Exercise due caution when tightening thin-head bolts. * Assemble the Y2-axis side by referring to the Y1-axis side. Y1-axis: Connector joint for ISPA M cable and PG cable (LS cable) Put the X-axis motor and encoder cables into the box through the opening. [10] Metal cover * Assemble the Y2-axis side by referring to the Y1-axis side. X-axis Linear Servo Type Cartesian Robot – High-precision 6-axis Specification, Z Slider Mount ICSPA6-B2L1HS3M Drawing No. Z1-axis cables 9 Z1-axis: ISPA (by HellermannTyton) Hexagonal socket head button bolt Tightening torque M4s4mm 11.7kgfvcm/114Nvcm Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s4 (1 set) Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head bolt M4s6 + hexagonal nut (1 set) [8] Grommet with film [Installation of tie-mount on track mounting bracket 3 [15]] [19] Joint cover Connector joint for ISPA M cable and PG cable (LS cable) Track mounting bracket [Installation of connector box [17] on Z1-axis: ISPA] [14] Track mounting bracket 2 KR5G5 tie-mount (by HellermannTyton) + hexagonal socket head button bolt M4s4 (2 sets) Install on the back side. [13] Track support bracket Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (1 set) Hexagonal socket head bolt Tightening torque M4s6mm 18.0kgfvcm/176Nvcm X-axis: LSA [Installation of box cover [18] on connector box [17]] Hexagonal socket head bolt Tightening torque M3s12mm 5.51kgfvcm/54Nvcm [3] Guide rail Y1-axis: ISPA [1] XY bracket Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head button bolt M4s6 (1 set) Install in the T slot of the Y-axis. [Installation of tie-mount on track mounting bracket] [Installation of tie-mount in T slot of guide rail [3]] Hexagonal socket head button bolt [Installation of tie-mount on track support bracket [13]] [Installation of tie-mount in T slot of Y1-axis: ISPA] [Installation of tie-mount on track mounting bracket 2 [14]] Hexagonal socket head button bolt Tightening torque Hexagonal socket head button bolt Tightening torque M4s4mm 11.7kgfvcm/114Nvcm M4s6mm 11.7kgfvcm/114Nvcm 10 Tie-mount KR5G5 (by HellermannTyton) + hexagonal socket head bolt M4s6 (1 set) [18] Box cover Hexagonal socket head bolt M3s12 (8 pcs) [17] Connector box KR5G5 tie-mount (by HellermannTyton) + hexagonal socket head button bolt M4s4 (2 sets) Z1-axis cables M4s6mm * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. X-axis, Y1-axis, Z1-axis cables Secure the cables using wraps. [15] Track mounting bracket 3 Z1-axis: ISPA Secure the cables using wraps. Secure the cables using wraps. X-axis: LSA Secure the cables using wraps. Wire the cable in a manner preventing contact with the Z-axis. [14] Track mounting bracket 2 Secure the cables using wraps. [13] Track support bracket Secure the cables using wraps. 4/4 X-axis, Y1-axis cables Hexagonal socket head bolt M4s6 + hexagonal nut (2 sets) [15] Track mounting bracket 3 GMM07-072 Y1-axis: ISPA * Assemble the Y2-axis side by referring to the Y1-axis side. [1] XY bracket Secure the cables using wraps. * The direction is different on the Z2-axis side. Assemble the parts by referring to the Z1-axis side. Caution: Secure the wires to prevent the cables and connectors from contacting each axis when the axis is moved over its entire stroke. When manually moving the actuator with brake, connect the controller, supply the power, and then release the brake release switch (by turning the switch to the RLS side). Tightening torque 11.7kgfvcm/114Nvcm * Assemble the Y2-axis side by referring to the Y1-axis side.
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