SITRANS WB310 Weighing in on the recycling industry: belt scales for a better process A teenaged boy tosses an empty plastic pop bottle into a recycling bin. Although the boy likely won’t give a second thought to that bottle, this piece of plastic has a long way to go before becoming a brand new beverage container. Recycled materials can also be converted into new products that can be consumed again such as paper, plastic, and glass. The importance of being weighed Along the way, Siemens weighing technology helps waste services companies efficiently manage the recycling process. The indication of weight is integral to the processing of the recycled material. Monitoring total throughput is used for governmental record keeping and plant optimization. This process, as well as reusing recycled material, is advantageous for many reasons: it reduces the amount of waste sent to landfills; conserves natural resources; saves energy; reduces greenhouse gas emissions; and helps create new jobs. Siemens has been supplying weighing equipment for over 50 years. Their portfolio for conveyor belt scales is broad and can monitor flow rates up to 12,000 tons (13,228 short tons) per hour. siemens.com/weighing The varying product types range from plastic bags to heavy metallic objects. The conveyor is flat and wide to ensure proper transportation of the recyclables. A unique application from the recycling industry Materials are of extreme weight differential – from paper to metal – and the size of the material can also vary greatly as the materials are conveyed. For these reasons, Siemens developed a customized solution specifically for the recycling industry. The Siemens SITRANS WB310 features a long weigh deck and includes a counterbalance to reduce the dead load of the scale and to ensure that the light materials are weighed with as much accuracy as the heavier items. Typically for use with belt widths from 60 to 72 inches (1.5 to 1.8 meters), SITRANS WB310 uses the same industry-proven triple beam parallelogram load cells as the Siemens Milltronics MSI belt scale. These load cells feature a 300% overload capacity and are extremely sensitive. The large, robust weigh pan needs to be strong enough to support an engine block, but also counterbalanced to remove the dead load and measure cardboard. The Milltronics BW500 integrator from Siemens is a full-feature controller that is available with Profibus DP, DeviceNET, Ethernet/IP, Modbus TCP/IP and ProfiNet communication options. The seven language options allow users to program the unit in their own native tongue and the integrator’s multiline HMI with parameter indication makes programming and calibration quick and easy. This customized and reliable weighing system from Siemens has ensured that materials being conveyed and processed in the recycling industry are weighed with the same attention to detail that goes into blending and batching applications in the food and chemical industries. A tailored solution for a specific use that meets the needs of the user and the application. The load cells are also IP67 rated for when the equipment is washed down. The Milltronics MSI’s load cells can weigh a single nickel when in a static state – not bad for a system that can withstand 1500 pounds (680 kilograms) of weight before the load cells are permanently damaged! Siemens AG Industry Sector Sensors and Communications 76181 KARLSRUHE GERMANY Weighing components make up the perfect system Subject to change without notice Available as pdf only © Siemens AG 2014 All belt scales work on the same principle of load speed equals rate. SITRANS WB310 is supplied complete with a speed sensor to provide signals to the integrator, which provides a rate output. A shaft mounted SITRANS WS300 speed sensor is available in four different resolution options to ensure the most reliable signal for any conveyor belt speed. The information provided in this case study contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes violate the rights of the owners. siemens.com/weighing
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