Journal of Microencapsulation, 2013; 30(7): 657–666 ß 2013 Informa UK Ltd. ISSN 0265-2048 print/ISSN 1464-5246 online DOI: 10.3109/02652048.2013.774445 RESEARCH ARTICLE Enhanced payload of lipid nanocarriers using supersaturated solution prepared by solvent-mediated method 1 School of Life Sciences and Biotechnology, Korea University, Seoul, South Korea, 2Central Research Institute, Kyung-Nong Co. Ltd., Kyungju, South Korea, 3Kolon Life Science Research Institute, Kyunggi, South Korea, and 4 Department of Packaging Science, Clemson University, Clemson, SC 29634-0370, USA Abstract With the aim to effectively enhance the payload for nanocarriers, supersaturated deltamethrin (SSD) solution was prepared using the solvent-mediated method to produce lipid nanocarriers by a combination method of homogenization and sonication. In this study, deltamethrin was used as an active ingredient, corn oil was used as a lipid medium, soybean lecithin and Tween-80 were used as surfactants. At 25 C, the solubility of deltamethrin in SSD solution prepared by solvent-mediated method was 3.4 times and 1.5 times higher than that in saturated deltamethrin (SD) solution and that in SSD solution prepared by thermal-mediated method, respectively. Therefore, compared to the use of SD solution for the production of nanocarriers, the use of SSD solution significantly enhanced the payload, while keeping the encapsulation efficiency high. Particularly, nanocarriers produced from SSD solution prepared by solvent-mediated method had the higher payload of 2.1 times and 4.4 times compared with preparations using SSD solution prepared by thermal-mediated method and SD solution, respectively. Keywords: corn oil, deltamethrin, soybean lecithin, supersaturated deltamethrin solution, payload Introduction having a mean diameter of 50–1000 nm, and being more advantageous in general compared to the traditional colloidal carriers such as emulsions, liposomes, polymeric microparticles and nanoparticles (Müller et al., 2000; Wissing and Müller, 2002). SLN combines the advantages of polymeric nanoparticles such as the control of drug release and avoidance of drug leakage, and the advantages of emulsions and liposomes such as low toxicity, good biocompatibility and higher bioavailability (Yuan et al., 2007). However, SLNs also have a limited payload for active ingredients (Wissing and Müller 2002; Kheradmandnia et al., 2010; Feng et al., 2011). Recently, nanostructured lipid carriers, which are the second generation of lipid nanoparticles, have been developed to overcome some of the limitations associated with SLNs. This was done by incorporating liquid lipids into the solid matrix of SLNs (Nam et al., 2011). However, the amount of incorporated liquid lipids was limited and the payload of nanocarriers was not significantly improved (Yuan et al., 2007; Shen et al., 2010). Nanocarrier systems provide stability to compounds that are otherwise sensitive to conditions including ultraviolet (UV) light or oxidation (Anton et al., 2008), and control the release rate of incorporated compounds (Liu and Park, 2009). Therefore, nanocarriers are widely used in the cosmetics and so on (Mozafari et al., 2008). Especially, lipid nanoparticles have received increased attention over the last years based on their uniform size, shape, water-based technology (avoidance of organic solvents), very high longterm stability and high and enhanced drug content (Patidar et al., 2010). Moreover, lipid nanoparticles can control and target drug release, improve the stability of pharmaceuticals, enhance oral bioavailability, reduce plasma profile variability, and are easy to scale up and sterilize (Patidar et al., 2010; Ekambaram et al., 2012). In particular, solid lipid nanoparticles (SLNs) have been used based on their attributes such as the property of a physical sunscreen, 20 13 Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. H. M. Nguyen1, I. C. Hwang2, D. K. Kweon3 and H. J. Park1,4 Address for correspondence: Professor Hyun-Jin Park, School of Life Sciences and Biotechnology, Korea University, 5 Ka, Anam-Dong, Sungbuk-Ku, Seoul 136-701, South Korea. Tel: þ82 2 3290 3450. Fax: þ82 2 953 5892. E-mail: [email protected] (Received 28 Jun 2012; accepted 28 Jan 2013) http://www.informahealthcare.com/mnc 657 Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. 658 H. M. Nguyen et al. Therefore, any other method that can effectively enhance the payload of nanocarriers is needed. Recently, supersaturated solution was used to enhance the yield of synthetic reactions (Millqvist-Fureby et al., 1998; Lee et al., 2008; Ha et al., 2010). Supersaturation is defined as the solution that contains more dissolved solute than its solubility limit (Lee et al., 2008). Some studies have mentioned that supersaturated solutions could be prepared by thermal-mediated method and water-mediated method (Lee et al., 2008; Ha et al., 2010). Thermalmediated method is used to obtain a supersaturated solution by having the saturated solution of active compound at high temperature slowly cooled to a lower temperature (Lee et al., 2008). In the water-mediated method, an active compound is first dissolved in water, followed by mixing it to a hydrophilic non-volatile medium such as hydrophilic ionic liquids ([Emin][TfO], 1-ethyl-3-methylimidazolium trifluoromethanesulfonate; [Bmim][TfO], 1-butyl-3-methylimidazolium trifluoromethanesulfonate). The water in the resulting mixture is removed by the process of vacuum evaporation at high temperature followed by slowly cooling the mixture to a lower temperature to obtain a supersaturated solution (Ha et al., 2010). Consequently, the preparation of nanocarriers from supersaturated solutions using the thermal-mediated method and water-mediated method might improve the payload of nanocarriers. Furthermore, these studies have also indicated that water-mediated method gives higher solubility of active compounds than thermal-mediated method (Lee et al., 2008). However, supersaturation by water-mediated method was only used for hydrophilic active compounds and hydrophilic non-volatile medium (Lee et al., 2008; Ha et al., 2010). As a result, a modified method which is suitable for hydrophobic active compounds and hydrophobic non-volatile medium (such as vegetable oils) is needed. Deltamethrin, [(S)--3-phenoxybenzyl-(1R)-cis-3-(2,2dibromovinyl)-2,2-dimethylcyclopropane carboxylate], a synthetic type II pyrethroid insecticide and one of the most potent insecticides known (Ding et al., 2004), was used as the hydrophobic active compound (core material) in this work. In addition, corn oil, which is widely used in the food industry and the pharmaceutical industry to manufacture resins, plastics, lubricants and fuels (Abdulkadir and Abubakar, 2011), was used as the lipid medium for the preparation of deltamethrin solution and production of nanocarriers. With the aim to establish a novel method to effectively enhance the payload of nanocarriers in this study, they were produced from supersaturated deltamethrin (SSD) solution which was prepared by solvent-mediated method. Encapsulation efficiency, payload and characteristics of nanocarriers produced from SSD solution prepared by solvent-mediated method were compared to the nanocarriers produced from saturated deltamethrin (SD) solution (conventional method) and nanocarriers produced from SSD solution prepared by thermal-mediated method. Materials and methods Materials Soybean lecithin (Junsei Chemical Co. Ltd., Tokyo, Japan) and Tween-80 (Samchun Pure Chemical, Seoul, Korea) were used as surfactants. Corn oil (Sigma-Aldrich, St. Louis, MO) was used as a lipid medium. Deltamethrin (99%) was obtained from Kyung-Nong (Kyungju, Kyungsangbuk-do, South Korea). All the other chemicals were of analytical grade. Effect of dissolution temperature on the solubility of deltamethrin in corn oil An excess amount of deltamethrin was added into corn oil and stirred (approximately 500 rpm) at a specific temperature (25 C, 40 C, 45 C, 60 C, 80 C, 85 C) for 12 h. The resulting solution was centrifuged at 3500 rcf for 1 min (model HS-8, Hanil Science Industrial Co. Ltd., Daejeon, Korea). The supernatant was obtained and diluted with tetrahydrofuran (THF) in the appropriate ratio (v/v) to determine the concentration of deltamethrin in corn oil. This was done using the reverse-phase high-performance liquid chromatography (HPLC) with a model 2690 pump (Waters, Milford, MA), model 996 photodiode array detector (Waters, Milford, MA) and a Kromasil C18 column (250 mm 4.6 mm; EKA Chemicals AB, Bohus, Sweden), packed with 5 mm diameter particles. The mobile phase was a mixture of acetonitrile and water (90:10, v/v). The flow rate was 1 mL min1 at room temperature. The detection wavelength of deltamethrin was 230 nm (Nguyen et al., 2012). Preparation of SD solution at 25 C An excess amount of deltamethrin was added into corn oil and stirred at 25 C for 24 h to get a saturated solution (based on Figure 3(a), after 24 h, the increase of stirring time did not significantly increase the solubility of deltamethrin). The resulting solution was centrifuged at 3500 rcf for 1 min (model HS-8, Hanil Science Industrial Co. Ltd, Daejeon, Korea). The supernatant was obtained and diluted with THF in the appropriate ratio (v/v) to determine the concentration of deltamethrin in corn oil. This was done using HPLC with the same conditions as described in section ‘‘Effect of dissolution temperature on the solubility of deltamethrin in corn oil’’. Preparation of SSD solution at 25 C using thermal-mediated method As shown in Figure 1(a), the excess amount of deltamethrin was added into corn oil and stirred at 60 C for 24 h. The SD solution at 60 C was slowly cooled to 25 C using model BS-10 water bath (Jeio Tech, Seoul, Korea) at a rate of 1 C Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. Enhanced payload of lipid nanocarriers 659 Figure 1. Scheme of preparation of SSD solutions. (a) Thermal-mediated method, (b) solvent-mediated method. per 3 min and then incubated at 25 C for 1 h. After centrifugation at 3500 rcf for 1 min (model HS-8, Hanil Science Industrial Co. Ltd., Daejeon, Korea), the supernatant (supersaturated solution) was obtained to analyse the deltamethrin content and was also used for production of lipid nanocarriers or stability study of SSD solution (referred as 0 h for re-crystallization observation). Preparation of SSD solution at 25 C using solvent-mediated method As shown in Figure 1(b), first deltamethrin was fully dissolved in acetone at 25 C. Corn oil was then added to this solution in the ratio of 1:1 (v/v), followed by mixing them together at room temperature. After the clear solution was obtained, acetone was removed using a rotary vacuum evaporator (RE200, Yamato Scientific America Inc., Santa Clara, CA) at 50 C for 30 min. The solution after evaporation was slowly cooled to 25 C using model BS-10 water bath (Jeio Tech, Seoul, Korea) at rate of 1 C per 3 min and then it was incubated at 25 C for 1 h. After centrifugation at 3500 rcf for 1 min (model HS-8, Hanil Science Industrial Co. Ltd., Daejeon, Korea), the supernatant (supersaturated solution) was obtained to analyse the deltamethrin content and also used for the production of lipid nanocarriers or stability study of SSD solution (referred as 0 h for re-crystallization observation). Measurement of the remaining acetone in solution after evaporation in supersaturation by solvent-mediated method Acetone was added into corn oil in the ratio of 1:1 (v/v), followed by stirring to obtain a clear solution. Acetone contained in the resulted solution was removed using a rotary vacuum evaporator with conditions as described in section ‘‘Preparation of SSD solution at 25 C using solventmediated method’’. At a defined time, the sample was withdrawn and diluted with THF for HPLC analysis. The HPLC analysis was performed with the same conditions as described in section ‘‘Effect of dissolution temperature on the solubility of deltamethrin in corn oil’’. The detection wavelength of acetone was 254 nm. Production of lipid nanocarriers using deltamethrin solution prepared by different methods Lipid nanocarriers were produced using a combined method of hot homogenization and sonication. Briefly, 250 mg of soybean lecithin and 250 mg of Tween-80 were added to 48.5 mL of distilled water and stirred at 80 C for 1 h using model MS-3026 hot magnetic stirrer (Misung Scientific Co. Ltd., Seoul, Korea). After stirring, the surfactant solution was cooled to 30 C. One and a half millilitres of the prepared deltamethrin solution (SD solution or SSD solution by thermal-mediated method or solvent-mediated 660 H. M. Nguyen et al. Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. method) were added to the surfactant solution. It is important to note that the SSD solution used for the production of lipid nanocarriers was the SSD solution immediately obtained after incubation at 25 C for 1 h and followed by the removal of undissolved deltamethrin molecules using the centrifuge (Figure 1). The resulting solution was homogenized using Ultra-TurraxÕ T 25 basic homogenizer (IKAÕ -Werke, Staufen, Germany) at 19 000 rpm for 5 min followed by sonication using a VCX 750 ultrasonic processor (Sonics & Materials, Newtown, CT) at 20 W for 8 min. The resulting dispersion was poured in cooled water (approximately from 22 C to 23 C) in the ratio of 1:9 (v/v) with stirring at 500 rpm to form lipid nanocarriers. Measurement of particle size and zeta potential Eindhoven, Holland). TEM studies were conducted at KSBI (Seoul, Korea). Release study The lipid nanocarrier dispersions were kept in a model BS10 shaking water bath (Jeio Tech, Seoul, Korea) at 25 C and 80 rpm. At defined times the samples were withdrawn and filtered through a 1 mm pore size cellulose ester membrane filter. The residual amount of deltamethrin in the lipid nanocarriers was determined by HPLC with the same conditions as described in section ‘‘Effect of dissolution temperature on the solubility of deltamethrin in corn oil’’. Storage stability The mean particle size, polydispersity index (PDI) and zeta potential of lipid nanocarriers were determined using a Nano-ZS nano size analyser (Malvern Zetasizer, Nano Z-S; Malvern Instruments, Malvern, UK). Samples were quickly diluted 20 times with distilled water (pH 5.9–6.1). This resulting dispersion was added to a polystyrene latex cell. The measurements were carried out at 25 C with a detector angle of 90 . The lipid nanocarrier dispersions were kept in an incubator at 25 C. At defined times the samples were withdrawn and filtered through a 1 mm pore size cellulose ester membrane filter. The mean particle size, PDI and zeta potential of lipid nanocarriers were determined using a Nano-ZS nano size analyser (Malvern Zetasizer, Nano Z-S; Malvern Instruments, Malvern, UK) with the same conditions as described in section ‘‘Measurement of particle size and zeta potential’’. Encapsulation efficiency and payload Data analysis After being prepared, the lipid nanocarrier dispersions were filtered using a cellulose ester membrane with a 1 mm pore size to remove unencapsulated deltamethrin that had precipitated in the solution (Nguyen et al., 2012). The dispersion after filtration was dissolved in THF in the ratio of 1:3 (v/v). The encapsulated deltamethrin was determined by HPLC with the same conditions as described in section ‘‘Effect of dissolution temperature on the solubility of deltamethrin in corn oil’’. The encapsulation efficiency and payload were calculated using the following equations: Encapsulation efficiency ð%Þ Deltamethrin in nanoparticles ðmgÞ 100 ¼ Initial added deltamethrin ðmgÞ Payload ð%Þ Deltamethrin in nanoparticles ðmgÞ ¼ 100 Amount of nanoparticles ðmgÞ ð1Þ ð2Þ Transmission electron microscopy (TEM) After preparation, approximately 15 mL of the nanocarrier dispersions were dropped onto the carbon-coated grids for a brief period and the excess was drawn off with filter paper. This step was repeated twice. Finally, the grids were dried overnight and imaged using a TECNAI G2 F30 transmission electron microscope (Philips-FEI, The values are expressed as mean standard deviation. Mean and standard deviation of the results from at least three independent experiments were calculated using Microsoft Excel software (Desai and Park, 2006). The significance of each mean property value was determined with Duncan’s multiple range test using the SPSS software version 16.0 (IBM SPSS, Armonk, NY) (p 5 0.05). Any two means in the same figure followed by the same superscript letter are not significantly different by Duncan’s multiple range test. Results and discussion Effect of dissolution temperature of deltamethrin in corn oil on payload of lipid nanocarriers In this work, deltamethrin was first dissolved in corn oil at different temperatures. After removing the undissolved molecules by centrifugation, these resulting deltamethrin solutions were used to produce lipid nanocarriers. The production temperature of lipid nanocarriers was 5 C higher than the dissolution temperature. As shown in Figure 2(a,b), the dissolution temperatures gave a ‘‘direct effect’’ on the solubility of deltamethrin in corn oil and an ‘‘indirect’’ effect on the payload of lipid nanocarriers produced using these deltamethrin solutions. As shown in Figure 2(a), after stirring for 12 h, the concentration of Enhanced payload of lipid nanocarriers 1400 1200 1000 800 600 400 a 80 a c 30 20 40 10 20 b 200 a a 0 20 30 40 50 60 70 80 40 60 0 90 0 20 40 60 80 100 0 120 Dissolution temperature (°C) Dissolution temperature (°C) Figure 2. (a) Effect of dissolution temperatures on solubility of deltamethrin in corn oil, (b) indirect effect of dissolution temperatures of deltamethrin in corn oil on the encapsulation efficiency and the payload of lipid nanocarriers. Conditions: 1.5 mL of the prepared deltamethrin–corn oil solution, 250 mg of soybean lecithin and 250 mg of Tween-80, 48.5 mL of distilled water. Data are plotted as the mean standard deviation (n ¼ 3). (b) 3.5 (a) 250 Dissolution at 25°C Remaining aceton in corn oil (%, v/v) Deltamethrin concentration in corn oil (mM) Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. a Encapsulation efficiency Payload a Payload (%) (b) 100 Encapsulation efficiency (%) Solubility of deltamethrin in corn oil (mM) (a) 1600 661 Crystallization (thermal mediated method) at 25°C 200 Crystallization (solvent mediated method) at 25°C Crystallization (solvent mediated method) at 45°C 150 100 50 0 0 20 40 60 Time (h) 80 3.0 2.5 2.0 1.5 1.0 0.5 0.0 10 20 30 40 50 60 70 Evaporation time (min) Figure 3. (a) Effect of preparation methods, incubation time and incubation temperatures on the solubility and re-crystallization of deltamethrin in corn oil. (b) Effect of evaporation time on the remaining concentration of acetone in supersaturation by solvent-mediated method. Data are plotted as the mean standard deviation (n ¼ 3). deltamethrin was only 37.5 0.8 mM at 25 C, while it was 245.4 39.4 mM and 1347 62.7 mM at 60 C and 85 C, respectively. This indicated that the rise in the dissolution temperature led to an increase in the solubility of deltamethrin in corn oil. Moreover, the higher solubility of deltamethrin in corn oil at a higher dissolution temperature resulted in the higher payload of lipid nanocarriers produced from these solutions (Figure 2b). Particularly, the payload of lipid nanocarriers was approximately 27 times higher from the deltamethrin solution dissolved at 85 C than the deltamethrin solution dissolved at 25 C (28.74 0.79% and 1.08 0.03%). This is due to the fact that the solubility of deltamethrin in corn oil at 85 C was about 35 times higher than that at 25 C (Figure 2a). The above results implied that the concentration of deltamethrin (core material) in corn oil (lipid matrix) strongly affected the payload of nanocarriers. However, as evident in Figure 2(b), the encapsulation efficiency was not greatly affected by the production temperature of lipid nanocarriers and deltamethrin concentrations. Therefore, the preparation methods of deltamethrin solution played an important role in enhancing the payload of nanocarriers, since it resulted in the high solubility of deltamethrin in corn oil. Effect of preparation methods on solubility and re-crystallization of deltamethrin in corn oil In this study, three different methods were used to prepare the deltamethrin solutions. In particular, the dissolution method was used to obtain SD solution; thermal-mediated method and solvent-mediated method were used to obtain SSD solution. As shown in Figure 3(a), at 25 C, the concentration of deltamethrin in the saturated solution was only 38.3 1.9 mM, while it was 84.5 6.4 mM and 130.5 8.14 mM in supersaturated solutions prepared by thermal-mediated method and solvent-mediated method, respectively, at time 0 h. Moreover, Figure 3(a) also indicates that after 2 days of incubation, the solubility of deltamethrin in supersaturated solutions prepared by solventmediated method was still higher than that of the saturated solution, although re-crystallization happened and decreased the solubility of deltamethrin in SSD solution which may lead it to SD solution if it was incubated for 662 H. M. Nguyen et al. Table 1. Solubility of deltamethrin in pure acetone, corn oil and corn oil containing 0.49% (v/v) acetone at 25 C after stirring for 24 h. Solution Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. Pure acetone Corn oil Corn oil containing 0.49% (v/v) acetone1 Solubility of deltamethrin at 25 C after stirring for 24 h (mM) 820.5 18.2 37.5 2.2 41 1.9 1 Experimental design: 49 mL of acetone was added into a vial containing 10 mL corn oil to form corn oil solution containing 0.49% (v/v) acetone. Excess amount of deltamethrin was added into 0.49% (v/v) acetone-corn oil solution and the vial was carefully covered with paraffin. After stirring at 25 C for 24 h, the resulting solution was centrifuged at 3500 rcf for 1 min. The supernatant was obtained and diluted with THF in the appropriate ratio (v/v) to determine the concentration of deltamethrin in the solution. This was done using HPLC with the same conditions as described in section ‘‘Effect of dissolution temperature on the solubility of deltamethrin in corn oil’’. the longer time. However, this phenomenon (SSD solution changed to SD solution) could be delayed due to the relatively high viscosity of corn oil, which can decrease the diffusion rate from the bulk solution at the crystal/solution interface and decrease the collision probability of deltamethrin molecules, leading to the slow re-crystallization of ‘‘excess’’ deltamethrin molecules in the supersaturated solution (Mathlouthi and Genotelle, 1998; Lee et al., 2008). Particularly, in the supersaturation by thermalmediated method, SD solution at high temperature (60 C) was slowly cooled to low temperature (25 C). Hence, SSD solution was obtained due to the difference in solubility of deltamethrin at two different temperatures and also due to the relatively high viscosity of corn oil, which delayed the re-crystallization of deltamethrin as explained above. In the supersaturation by solventmediated method, deltamethrin and corn oil were fully dissolved in a solvent (acetone), followed by removal of acetone using vacuum evaporation. The reason why a mediator (acetone) was used was explained by the following reasons. Firstly, the dissolution of deltamethrin in corn oil is simply understood by the detachment of deltamethrin molecules from the solid surface at the solid–liquid interface and the transport of deltamethrin molecules from the solid–liquid interface to the bulk corn oil solution (Lee et al., 2008). Since considerable time was required to dissolve deltamethrin in corn oil, an alternative dissolution process that used solvent (acetone) as mediator was used to overcome this drawback. In this case, the dissolution rate and solubility of deltamethrin in solvent should be higher than in corn oil and the oil should be nonvolatile for the solvent removing step. Practically, at 25 C, the solubility of deltamethrin in corn oil was 38.3 mM, while it was approximately 21.4 times higher in acetone (Table 1). Moreover, corn oil was non-volatile, which was suitable for the evaporation step to remove acetone, and had relatively high viscosity, which delayed the re-crystallization of deltamethrin molecules. Therefore, solvent-mediated method could be used to obtain an extremely supersaturated deltamethrin solution. As it is also shown in Figure 3(a), in the supersaturation by solventmediated method, the incubation temperatures also affected the solubility of deltamethrin in corn oil. During incubation, the solubility of deltamethrin in SSD solution incubated at 45 C was always higher than that incubated at 25 C. Moreover, this figure also indicated that the solubility of deltamethrin in SSD solution prepared by the solventmediated method was approximately 2.5 times higher than that prepared by thermal-mediated method. In addition, further investigation was carried out to determine whether the high solubility of deltamethrin in SSD solution prepared by solvent-mediated method was induced by the remaining acetone in the solution after evaporation. As shown in Figure 3(b), the remaining acetone was only 0.49% (v/v) after 30 min of evaporation. In addition, as shown in Table 1, the solubility of deltamethrin in corn oil containing 0.49% (v/v) acetone at 25 C after stirring for 24 h was only 41 1.9 mM, while the practical result of solubility of deltamethrin in SSD solution prepared by solvent-mediated method was very high (130.5 mM). This indicated that the additional solubility of deltamethrin in the remaining acetone (0.49% (v/v)) was not a reason that caused the extremely high solubility of deltamethrin in SSD solution prepared by solvent-mediated method. As per the results, the high solubility of deltamethrin in SSD solution prepared by solvent-mediated method was only based on the method. Effects of deltamethrin solution prepared by different methods on characteristics, encapsulation efficiency and payload of lipid nanocarriers Deltamethrin solutions prepared by different methods were used to produce lipid nanocarriers. As shown in Figure 4(a), the solubility of deltamethrin in SSD solution prepared by solvent-mediated method at 25 C (the supernatant immediately obtained after centrifugation in Figure 1b) was 1.5 times and 3.4 times higher than that in SSD solution prepared using thermal-mediated method (the supernatant immediately obtained after centrifugation in Figure 1a) and that in SD solution, respectively, at the same temperature. In addition, as shown in Figure 3(a), the SSD solution was stable enough for the production of lipid nanocarriers because the total time taken for the preparation was about 13 min (5 min for homogenization and 8 min for sonication). However, Figure 4(b,c) indicates that the preparation method of deltamethrin solution did not greatly affect the characteristics of lipid nanocarriers produced from these solutions. Particularly, the mean particle size and zeta potential were in the range of 168–174 nm and 44 to 47 mV, respectively. Moreover, as shown in Figure 5(a–c), most of lipid nanocarriers in each figure had a relatively spherical shape with a size of approximately 200 nm. This implied that the deltamethrin solutions prepared by different methods did not greatly affect the morphology of lipid nanocarriers. However, the preparation method of deltamethrin solutions strongly affected the payload of lipid nanocarriers. As Enhanced payload of lipid nanocarriers (b) 200 120 100 b 80 60 40 a a a 150 a a Mean particle size PDI 0.3 a a 0.2 PDI c 140 Mean particle size (nm) Solubility of deltamethrin at 25°C (mM) (a) 160 663 100 0.1 50 20 0 0 Dissolution Thermal mediation Solvent mediation 0.0 Dissolution Thermal mediation Solvent mediation -50 a a a Zeta potential (mV) Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. (c) -60 -40 -30 -20 -10 0 Dissolution Thermal mediation Solvent mediation Figure 4. (a) Effect of preparation methods on the solubility of deltamethrin in corn oil at 25 C. (b) Effect of deltamethrin solutions prepared by different methods on mean particle size and PDI of lipid nanocarriers. (c) Effect of deltamethrin solutions prepared by different methods on zeta potential of lipid nanocarriers. Conditions: 1.5 mL of the prepared deltamethrin–corn oil solution, 250 mg of soybean lecithin and 250 mg of Tween-80, 48.5 mL of distilled water. Data are plotted as the mean standard deviation (n ¼ 3). shown in Figure 6, the payload of lipid nanocarriers produced from SSD solution prepared by solvent-mediated method (3.95 0.12%) was 2.1 times and 4.4 times higher than that produced from SSD solution prepared by thermal-mediated method (1.92 0.11%) and that produced from SD solution (0.89 0.01%), respectively. This was due to the higher concentration of deltamethrin in SSD solution prepared by solvent-mediated method compared to that of SSD solution prepared by thermal-mediated method and that of SD solution. According to the method that incorporated liquid lipids into the solid matrix of SLN to provide more space to accommodate active-ingredient molecules and lead to an improved payload, a higher payload (only 1.42 times) was achieved (Shen et al., 2010), while by using SSD solution prepared by solvent-mediated method, the payload was significantly enhanced (4.4 times) when compared to that of lipid nanocarriers produced from SD solution. in case of lipid nanocarriers produced from SSD solution prepared by solvent-mediated method, the release rate was the fastest. After 72 h, approximately 34.9% of deltamethrin was released from lipid nanocarriers produced from SSD solution prepared by solvent-mediated method compared to 32.9% of lipid nanocarriers produced from SSD solution prepared by thermal-mediated method and only 29.1% of lipid nanocarriers produced from SD solution. A reasonable explanation is that the higher payload of lipid nanocarriers produced from SSD solution will lead to an increase in deltamethrin distribution nearby the surface of nanocarriers (Yuan et al., 2007). Therefore, the release rate of deltamethrin in lipid nanocarriers produced from SSD solution was faster compared to that of lipid nanocarriers prepared from SD solution. Release study of lipid nanocarriers produced from SSD solution (or SD solution) Storage stability of lipid nanocarriers produced from SSD solution or SD solution was carried out at 25 C. After 14 days of storage, the mean particle size of lipid nanocarriers produced from SSD solution or SD solution was only slightly reduced (Figure 8a). Particularly, the mean particle size of lipid nanocarriers produced from SSD solution prepared by solvent-mediated method decreased from 178.4 1.1 nm to 163.2 2.3 nm after 14 days of storage, Lipid nanocarriers produced from SSD solution or SD solution were kept in a shaking water bath at 25 C and 80 rpm. As shown in Figure 7, the release rate of deltamethrin from lipid nanocarriers produced from SSD solution or SD solution was gradual and relatively low. However, Storage stability of lipid nanocarriers produced from SSD solution (or SD solution) H. M. Nguyen et al. Figure 5. Transmission electron microscopy of lipid nanocarriers produced from deltamethrin solutions prepared by different methods. (a) Lipid nanocarriers produced from SD solution, (b) lipid nanocarriers produced from SSD solution prepared by thermal-mediated method, (c) lipid nanocarriers produced from SSD solution prepared by solvent-mediated method. Conditions: 1.5 mL of the prepared deltamethrin–corn oil solution, 250 mg of soybean lecithin and 250 mg of Tween-80, 48.5 mL of distilled water. 40 Dissolution (Saturation) Thermal mediation Solvent mediation Deltamethrin release (%) Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. 664 30 20 10 0 0 Figure 6. Effect of deltamethrin solutions prepared by different methods on encapsulation efficiency and payload of lipid nanocarriers. Conditions: 1.5 mL of the prepared deltamethrin–corn oil solution, 250 mg of soybean lecithin and 250 mg of Tween-80, 48.5 mL of distilled water. Data are plotted as the mean standard deviation (n ¼ 3). while the mean particle size of lipid nanocarriers produced from SD solution decreased from 177.2 1.7 nm to 165.2 1.9 nm. This could be due to the fact that the release of deltamethrin molecules from lipid nanocarriers resulted in the decrease in the mean particle size. In 20 40 Time (h) 60 80 Figure 7. Release profiles of lipid nanocarriers produced from deltamethrin solution prepared by different methods. Conditions: 1.5 mL of the prepared deltamethrin–corn oil solution, 250 mg of soybean lecithin and 250 mg of Tween-80, 48.5 mL of distilled water. Data are plotted as the mean standard deviation (n ¼ 2). addition, during the study period, the PDI of lipid nanocarriers produced from SSD solution or SD solution did not significantly change and the value was still small (Figure 8b). This implies that the lipid nanocarriers were prevented Enhanced payload of lipid nanocarriers 665 (b) 0.35 (a) 200 180 0.30 0.25 140 120 0.20 PDI Mean particle size (nm) 160 100 0.15 80 60 0.10 40 Dissolution (Saturation) Thermal mediation Solvent mediation 20 Dissolution (Saturation) Thermal mediation Solvent mediation 0.05 0.00 0 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 Storage time (day) Storage time (day) -40 Zeta potential (mV) Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. (c) -50 -30 -20 -10 Dissolution (Saturation) Thermal mediation Solvent mediation 0 0 2 4 6 8 10 Storage time (day) 12 14 16 Figure 8. Storage stability at 25 C of lipid nanocarriers produced from deltamethrin solution prepared by different methods. (a) Mean particle size, (b) PDI, (c) Zeta potential. Conditions: 1.5 mL of the prepared deltamethrin–corn oil solution, 250 mg of soybean lecithin and 250 mg of Tween-80, 48.5 mL of distilled water. Data are plotted as the mean standard deviation (n ¼ 2). from flocculation and fusion (which forms a single larger nanocarrier from two smaller nanocarriers), and the lipid nanocarrier dispersions were stable during storage. As also shown in Figure 8(c), the zeta potential of lipid nanocarriers produced from SSD solution prepared by solventmediated method decreased from 46.9 0.8 mV to 39.3 0.6 mV after 14 days of storage, while the zeta potential of lipid nanocarriers produced from SD solution decreased from 46.3 0.5 mV to 40.6 0.3 mV. Although the zeta potential of the lipid nanocarriers produced from SSD solution or SD solution was slightly decreased during storage, the remaining zeta potential was still relatively high. This indicates that the electrostatic repulsive force was still strong enough to maintain the stability of lipid nanocarriers. The results from Figure 8(a–c) imply that the lipid nanocarriers produced from SSD solution or SD solution were stable under storage conditions, and the lipid nanocarriers produced from SSD solution prepared by solvent-mediated method were as stable as the lipid nanocarriers produced from SD solution. oil compared to that of saturated solution and also higher than that of supersaturation by thermal-mediated method. Therefore, by using the SSD solution prepared using solvent-mediated method for producing lipid nanocarriers, the payload of lipid nanocarriers was 4.4 times higher than that using SD solution, while the encapsulation efficiency was still relatively high. As a result, this is a very probable method for enhancing the payload of nanocarriers. Moreover, by changing the active compounds (core materials), this method also can be widely applied in other fields such as food, cosmetics and pharmaceutical industries. Declaration of interest The authors report no conflicts of interest. The authors alone are responsible for the content and writing of the article. This study was partly supported by a Grant of Kyung-Nong Company and Korea University, Republic of Korea. Conclusions In summary, SSD solution was successfully prepared by solvent-mediated method and thermal-mediated method. Particularly, supersaturation by solvent-mediated method gave the extremely higher solubility of deltamethrin in corn References Abdulkadir M, Abubakar GI. Production and refining of corn oil from hominy feed: A by-product of dehulling operation. J Eng Appl Sci, 2011;6:22–8. Journal of Microencapsulation Downloaded from informahealthcare.com by Korea University on 01/03/14 For personal use only. 666 H. M. Nguyen et al. Anton N, Benoit JP, Saulnier P. 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