IPS Eris for E2 Instructions for Use Table of Contents 3 IPS Empress 2 / IPS Eris for E2 layering technique 4 IPS Empress System – The original. Combination at a glance 6 Colour coding of the IPS Empress System 9 Composition 10 10 12 12 13 14 15 15 16 16 17 17 Description of the Kits IPS Empress 2/IPS Eris for E2 Layering Technique Kits IPS Eris for E2 Impulse Kit IPS Eris for E2 Bleach Kit IPS Empress Universal Shade Kits IPS Empress Universal Stains Kit IPS Empress 2 Investment Material IPS Empress 2 Speed Investment Material IPS Empress Die Material Kit IPS Empress Accessories Kit CEM Kit – Professional Set CEM Kit – Esthetic Cementation System 18 Liquids for the IPS Empress 2 / IPS Eris for E2 layering technique 19 Shade determination, die shade selection, and ingot selection 20 IPS Empress 2 preparation guidelines and minimum requirements 21 21 21 22 23 25 26 29 30 31 32 32 33 35 36 37 38 40 41 43 43 Processing IPS Empress 2 / IPS Eris for E2 layering technique Fabricating the model Applying the spacer Correct dimensions of the bridge connectors using IPS Connector Correct framework thickness / layering material Contouring Sprueing the wax-pattern Investing Preheating Calibration Press parameters for the EP500 / EP600 Pressing Divesting Removing the pressed object / finishing IPS Empress die material – control die IPS Eris for E2 wash firing IPS Eris for E2 dentin, incisal, and Impulse material firing Glaze and stain firing with IPS Empress Universal Shades/Stains and glaze Corrective firing after glazing (add-on firing) Etching Cementation 44 44 45 IPS Empress 2/IPS Eris for E2 layering technique – Preheating, press and firing parameters 220 V 110 V 46 Materials combination table IPS Empress 2/IPS Eris for E2 layering technique 47 IPS Empress System – The original 2 IPS IPS Empress 2 / Eris for E2 Layering Technique Processing principle – easy and efficient Indication Indication for the IPS Empress 2 / IPS Eris for E2 layering technique – Anterior and posterior crowns – Three-unit bridges with one pontic and up to the 2nd premolar as the abutment tooth Model the restoration in wax and invest. After preheating the investment ring, the ceramic material is pressed into the investment ring in the EP500 / EP600 press furnace. After divesting the pressed objects, complete the restorations according to the aesthetic and anatomic requirements using the IPS Eris for E2 layering technique. Contraindication – – – – – Bridges with more than one pontic Bridges in the molar region Inlay-retained bridges Very deep subgingival preparations Patients with substantial reduced residual dentition – Bruxism Material Framework material – IPS Empress 2 lithium disilicate glass-ceramic The tried-and-tested material is a lithium disilicate glass-ceramic, which permits the fabrication of bridge restoration for the anterior and premolar regions due to its enhanced stability. This lithium disilicate glass-ceramic demonstrates very dense crosslinking of the lithium disilicate crystals. With a more than 60 % vol. crystalline phase, the material demonstrates a higher crystal content than leucite glass-ceramics. The flexural strength, chemical resistance, and fracture resistance are clearly higher than those of leucite glass-ceramic. Important processing restrictions The following restrictions must be observed, to ensure success of the IPS Empress 2 / IPS Eris for E2 layering technique. – Obsere the required framework dimensions (see page 23) – Do not mix IPS Empress and IPS Empress 2 layering materials – Do not mix metal-ceramic systems (e.g. IPS d.SIGN) – Do not mix powder material with materials in paste form – Do not apply IPS Empress Universal Shade/Stains during layering (e.g. between unfired dentin and incisal materials) – Mixing of existing IPS Empress Shades/ Stains or IPS Empress 2 Stains with the new Universal Shades/ Stains – Mixing of existing IPS Empress Glaze and IPS Empress 2 Glaze with the new Universal Glaze Layering material – IPS Eris for E2 apatite glass-ceramic It was our objective to develop a glassceramic material with optimized handling properties, processing tolerance, and optical characteristics by using apatite crystals, which satisfies the requirements of users. Apatite is a component of natural teeth, influences the translucency, brightness and light scattering ability. The IPS Eris for E2 Dentin, Incisal, Impulse, and Transparent materials enable the fabrication of restorations that blend in with the natural environment. Side effects If patients are known to be allergic to any of the components in the materials, IPS Empress 2 / IPS Eris for E2 should not be used. 3 IPS Empress System – The original. Combin IPS Empress Empress IPS Technique Staining Technique Layering Technique Indication Inlay, onlay, veneers, crowns Veneers, anterior crowns Investing IPS Empress 2 Special Investment Material IPS Empress 2 Speed Investment Material IPS Empress Special Investment Material for the Layering Technique EP500 / EP600 Pressing IPS Empress Accessories / Accessories Staining and glazing IPS Empress Universal Shades / IPS Empress U Cementation CEM Kit Esthetic Cementation Sy 4 IPS nation at a glance Empress 2 Layering Technique Layering Technique Empress 2 / Eris for E2 IPS IPS IPS Empress 2 Layering Technique Crowns, three-unit-bridges IPS Empress 2 Special Investment Material IPS Empress 2 Speed Investment Material / EP600 Combi IPS Empress Die Material Universal Stains / IPS Empress Universal Glaze stem / CEM Kit Professional Set 5 IPS Colour coding of the Empress System In order to ensure clear differentiation of the various materials of the IPS Empress System, the products are now equipped with the following labels and colour codes. IPS Empress staining technique All the IPS Empress staining technique products feature light-blue labels. Labels for products, such as the IPS Empress ingots for the staining technique, the IPS Empress Correction powder, and IPS Empress Add-On 770°C/1418°F feature a black bar as a neutral colour designation. IPS Empress layering technique All the IPS Empress layering technique products feature light-blue labels, which are distinguished by the following colour codes: Labels for products that demonstrate higher opacity feature a salmon-coloured bar, e.g. IPS Empress ingots for the layering technique, IPS Empress layering technique dentin materials, and IPS Empress layering technique Mamelon materials. Labels for products that demonstrate higher translucency feature a blue bar, e.g. IPS Empress layering technique incisal materials and IPS Empress layering technique transparent materials. 6 IPS Empress 2 / IPS Eris for E2 layering technique All the IPS Empress 2 / IPS Eris for E2 layering technique products feature yellow labels, i.e. these products are coordinated with each other. The IPS Eris for E2 layering material containers are equipped with yellow lids. Labels for products, such as IPS Empress 2 ingots, IPS Empress 2 add-on material, IPS Eris for E2 add-on material, and IPS Eris for E2 build-up liquid, feature a black bar as a neutral colour designation. Labels for products that demonstrate higher opacity feature a salmon-coloured bar, e.g. IPS Empress 2 Dentin and Mamelon materials, IPS Eris for E2 Dentin and Mamelon materials. Labels for products that demonstrate higher translucency feature a blue bar, e.g. IPS Empress 2 Incisal or Transparent materials, and IPS Eris for E2 Incisal or Transparent materials. The product lines may vary from country to country. 7 Universally applicable IPS Empress products Universally applicable products of the IPS Empress System, such as IPS Empress Universal Shades/Stains and Glaze and IPS Empress die materials, feature a yellow/light-blue label. These products may be used for – IPS Empress staining technique – IPS Empress layering technique – IPS Empress 2 layering technique and for the IPS Empress 2/IPS Eris for E2 layering technique. To make distinction easier, the containers of Universal Shades/Stains/Glaze and the IPS Empress Universal Glaze and Stain liquid are equipped with yellow lids. The IPS Empress Universal Shade labels feature a salmon-coloured bar to indicate the coordination with the dentin materials. Labels for IPS Empress Universal Stains, IPS Empress Universal Glaze Paste, IPS Empress Universal Glaze and Stain Liquid, and the IPS Empress Die materials have a black bar as a neutral colour designation. 8 Composition Ceramic materials for the IPS Empress 2 / IPS Eris for E2 layering technique contain the following main components:: – IPS Empress 2 Ingots SiO2 > 60 % wt. Additional components: K2O, Al2O3, ZnO, Li2O, MgO, La2O3, CeO2, P2O5 and pigments – IPS Eris for E2 Layering Materials SiO2 > 60 % wt. Additional components: K2O, Al2O3, CaO, Na2O, P2O5, Li2O, MgO, ZnO, ZrO2, CeO2, F and pigments – IPS Eris for E2 Add-On materials SiO2 > 60 % wt. Additional components: K2O, Li2O, MgO, ZnO, ZrO2, CeO2 – IPS Empress Universal Shades/Stains also contain approx. 30 % wt. glycol – IPS Eris for E2 Build-Up Liquid, 60 ml Components: water, butandiol-chloride solution – IPS Empress Universal Glaze and Stain Liquid, 15 ml Components: 100 % wt. butandiol – IPS Empress Die Material Components: polyester urethane dimethacrylate: 48–50 % wt. paraffin oil: 4 % wt., SiO2 and copolymer 47–50 % wt. – IPS Empress Die Material Isolating Liquid, 60 ml Components: wax dissolved in > 95 % wt. hexane – IPS Empress 2 Special Investment Material Liquid, 1000 ml Components: 30 % wt. colloidal silicic acid in water – IPS Empress 2 Special Investment Material Powder Components: SiO2 (quartz powder) 80 % wt.; MgO and NH4H2PO4 20 % wt. – IPS Empress 2 Speed Investment Material Liquid, 1000 ml Components: 30 % wt. colloidal silicic acid in water – IPS Empress 2 Speed Investment Powder Components: SiO2 (quartz powder) 80 % wt.; MgO and NH4H2PO4 20 % wt. – IPS Empress 2 Invex Components: hydrofluoric acid: < 1 % wt. and and sulphuric acid: < 2 % wt. in water 9 Description of the Kits IPS Empress 2 / IPS Eris for E2 Layering Technique Kits IPS Empress 2 / IPS Eris for E2 Basic Kit Chromascop IPS Empress 2 / IPS Eris for E2 Basic Kit A–D IPS Empress 2 Ingots for the Layering Technique IPS Eris for E2 Transparent These shaded transparent materials are available in four shades. Pre-pressed, vacuum-fired ingots for the IPS Empress 2 / IPS Eris for E2 layering technique provide the base shades for the Chromascop, A–D and Bleach shades. IPS Empress Universal Glaze IPS Empress Universal Glaze and Stain liquid IPS Eris for E2 Dentin The apatite glass-ceramic material is distinguished for its lifelike appearance. Apatite is also a component of natural teeth and supports the light optical properties, such as translucency, brightness, and light scattering. Glazing of all restorations fabricated using the IPS Empress Staining Technique, IPS Empress Layering Technique and IPS Empress 2 / IPS Eris for E2 Layering Technique IPS Eris for E2 Incisal IPS Connector The incisal materials are available in three different shades. They are coordinated with the Chromascop and the A–D shade guides. IPS Connectors are prefabricated plastic forms in six different shapes. They are used for modelling three-unit IPS Empress 2 bridges and ensure accurate dimensions for the connectors between the bridge pontic and the bridge abutment. 10 Delivery form IPS Empress 2 / IPS Eris for E2 Layering Technique Basic Kit – 5 vials of IPS Empress 2 Ingots for the layering technique; 10 ingots per vial Shades: 100, 200, 300, 400, 500 – 5 vials of IPS Empress 2 L Ingots for the layering technique; 5 ingots per vial Shades: 100, 200, 300, 400, 500 – 10 IPS Eris for E2 Dentin materials, 20 g each; Shades: 130, 140, 210, 220, 230, 310, 410, 420, 430, 510 – 3 IPS Eris for E2 Incisal materials; 20 g each Shades: S1, S2, S3 – 4 IPS Eris for E2 Transparent materials; 20 g each; Shades: neutral, blue, grey, yellow-grey – 1 IPS Eris for E2 Add-on material, 20 g – 1 IPS Eris for E2 Build-up liquid – 1 IPS Empress Universal Glaze Paste, 3 g – 1 IPS Empress Universal Glaze and Stain liquid, 15 ml – 1 IPS Connector, 3 connector – 1 IPS Eris for E2 Dentin material shade guide – 1 IPS Eris for E2 Incisal/Transparent material shade guide – 1 Chromascop shade guide IPS Empress 2 / IPS Eris for E2 Layering Technique Basic Kit A-D – 5 vials of IPS Empress 2 Ingots for the layering technique; 10 ingots per vial Shades: 100, 200, 300, 400, 500 – 5 vials of IPS Empress 2 L Ingots for the layering technique; 5 ingots per vial Shades: 100, 200, 300, 400, 500 – 8 IPS Eris for E2 Dentin materials, 20 g each; Shades: A2, A3, A3.5, B2, B3, C3, D2, D3 – 3 IPS Eris for E2 Incisal materials; 20 g each Shades: S1, S2, S3 – 4 IPS Eris for E2 Transparent materials; 20 g each; Shades: neutral, blue, grey, yellow-grey – 1 IPS Eris for E2 Add-on material, 20 g – 1 IPS Eris for E2 Build-up liquid – 1 IPS Empress Universal Glaze Paste, 3 g – 1 IPS Empress Universal Glaze and Stain liquid, 15 ml – 1 IPS Connector, 3 connector – 1 IPS Eris for E2 Dentin material shade guide – 1 IPS Eris for E2 Incisal/Transparent material shade guide 11 IPS Eris for E2 Impulse Kit This assortment, a full range of occlusal dentin, mamelon and opal effect materials is used for achieving individualized characterizations. Delivery form IPS Eris for E2 Impulse Kit – 2 IPS Eris for E2 Occlusal Dentin materials, 20 g each Shades: orange, yellow – 2 IPS Eris for E2 Mamelon materials, 20 g each Shades: MM1, MM2 – 1 IPS Eris for E2 Brightener, 20 g – 1 IPS Eris for E2 Pink, 20 g – 5 IPS Eris for E2 Effect materials, 20 g each Shades: Effect 1, Effect 2, Effect 3, Effect 4, Effect 5 – 1 IPS Eris for E2 Impulse material shade guide IPS Eris for E2 Bleach Kit Four ultra-light bleach shades supplement the Chromascop shade range. Delivery form IPS Eris for E2 Bleach Kit – 1 vial of IPS Empress 2 ingots 050 (10 each) – 1 vials of IPS Empress 2 ingots L 050 (5 each) – 4 IPS Eris for E2 Dentin materials, 20 g each; Shade 010, 020, 030, 040 – 1 IPS Eris for E2 Incisial material, 20 g – 1 Chromascop Bleach shade guide 12 IPS Empress Universal Shade Kits IPS Empress Universal Shade These dentin stains in paste form enable the reproduction of all the Chromascop and A–D shades. Delivery form IPS Empress Universal Shade Kit A-D – 1 IPS Empress Universal Shade, 3 g, A1 – 1 IPS Empress Universal Shade, 3 g, A2/A3/A3.5 – 1 IPS Empress Universal Shade, 3 g, A4 – 1 IPS Empress Universal Shade, 3 g, B1 – 1 IPS Empress Universal Shade, 3 g, B2/B3/B4 – 1 IPS Empress Universal Shade, 3 g, C1/C2 – 1 IPS Empress Universal Shade, 3 g, C3/C4 – 1 IPS Empress Universal Shade, 3 g, D2/D3 – 1 IPS Empress Universal Shade, 3 g, D4 – 1 IPS Empress Universal Glaze, 3 g – 1 IPS Empress Universal Glaze and Stain Liquid, 15 ml IPS Empress Universal Shade Kit – 1 IPS Empress Universal Shade, 3 g, 110/120 – 1 IPS Empress Universal Shade, 3 g, 130 – 1 IPS Empress Universal Shade, 3 g, 140/210 – 1 IPS Empress Universal Shade, 3 g, 220/230 – 1 IPS Empress Universal Shade, 3 g, 240 – 1 IPS Empress Universal Shade, 3 g, 310 – 1 IPS Empress Universal Shade, 3 g, 320 – 1 IPS Empress Universal Shade, 3 g, 330 – 1 IPS Empress Universal Shade, 3 g, 340 – 1 IPS Empress Universal Shade, 3 g, 410/420 – 1 IPS Empress Universal Shade, 3 g, 430/440 – 1 IPS Empress Universal Shade, 3 g, 510 – 1 IPS Empress Universal Shade, 3 g, 520 – 1 IPS Empress Universal Shade, 3 g, 530 – 1 IPS Empress Universal Shade, 3 g, 540 – 1 IPS Empress Universal Glaze, 3 g – 1 IPS Empress Universal Glaze and Stain Liquid, 15 ml Make sure that the IPS Empress Universal Shades and Stains are not mixed with powder materials. Also, they must not be applied during layering, i.e. between unfired dentin and incisal materials. 13 IPS Empress Universal Stains Kit IPS Empress Universal Stains These intensive stains are available in 14 different shades. They are used to reproduce natural characteristics and are suitable for all the ceramic materials of the IPS Empress System. With the three primary colours basic blue, basic red, and basic yellow, custom shades may be developed. Delivery form IPS Empress Universal Stains Kit – 1 IPS Empress Universal Stains, 1 g, white – 1 IPS Empress Universal Stains, 1 g, mahogany – 1 IPS Empress Universal Stains, 1 g, khaki – 1 IPS Empress Universal Stains, 1 g, orange – 1 IPS Empress Universal Stains, 1 g, grey – 1 IPS Empress Universal Stains, 1 g, vanilla – 1 IPS Empress Universal Stains, 1 g, crackliner – 1 IPS Empress Universal Stains, 1 g, olive – 1 IPS Empress Universal Stains, 1 g, yellow – 1 IPS Empress Universal Stains, 1 g, black – 1 IPS Empress Universal Stains, 1 g, maroon – 1 IPS Empress Universal Stains, 1 g, basic red – 1 IPS Empress Universal Stains, 1 g, basic blue – 1 IPS Empress Universal Stains, 1 g, basic yellow – 1 IPS Empress Universal Glaze, 3 g – 1 IPS Empress Universal Glaze and Stain liquid, 15 ml Make sure that the IPS Empress Universal Shades and Stains are not mixed with powder materials. Also, they must not be applied during layering, i.e. between unfired dentin and incisal materials. 14 IPS Empress 2 Special Investment Material The IPS Empress 2 Special Investment material is an optimized phosphate-bonded investment material for the conventional preheating process. It ensures the fabrication of accurately fitting inlays, onlays, veneers, and crowns in the IPS Empress staining technique. It is also suitable for use in the fabrication of crowns and three-unit bridges in the IPS Empress 2 layering technique and root canal post build-ups in conjunction with the IPS Empress Cosmo ingot. Delivery form IPS Empress 2 Special Investment Assortment – 50 bags of IPS Empress 2 Special Investment material, 100 g each – 1 liter of IPS Empress 2 Special Investment liquid, – 1 pad (55 rings) of IPS Empress 2 paper rings 2 in 1 – 1 IPS Empress measuring cylinder IPS Empress 2 Speed Investment Material The IPS Empress 2 Speed Investment materials permits outstanding press results within a very short time. The quick-heating investment material ensures the fabrication of accurately fitting inlays, onlays, veneers, and crowns in the IPS Empress staining technique. It is also suitable for use in the fabrication of crowns and three-unit bridges in the IPS Empress 2 layering technique and root canal post build-ups in conjunction with the IPS Empress Cosmo ingot. Delivery form IPS Empress 2 Speed Investment Assortment – 50 bags IPS Empress Speed Investment material, 100 g each – 1 liter IPS Empress 2 Speed Investment liquid – 1 pad (55 rings) of IPS Empress 2 paper rings 2 in 1 – 1 IPS Empress measuring cylinder Please refer to the Instructions for Use of the corresponding investment material for the relevant processing parameters. The IPS Empress 2 investment liquids are sensitive to freezing. The investment materials contain quartz powder. Avoid dust inhalation. 15 IPS Empress Die Material Kit The light-curing IPS Empress die material simulates the shade of the prepared tooth. This shade represents the basis for a true-to-nature shade reproduction of the pressed IPS Empress restorations. Delivery form IPS Empress Die Material Kit – 1 syringe IPS Empress Die material, 8 g, ST1 – 1 syringe IPS Empress Die material, 8 g, ST2 – 1 syringe IPS Empress Die material, 8 g, ST3 – 1 syringe IPS Empress Die material, 8 g, ST5 – 1 syringe IPS Empress Die material, 8 g, ST8 – 1 syringe IPS Empress Die material, 8 g, ST9 – 1 pack IPS Empress Die holders, 10 holders – 1 IPS Empress Die material separating liquid, 20 ml – 1 set IPS Empress Condenser, 10 condensers – 1 IPS Empress Die material shade guide IPS Empress Accessories Kit This accessories assortment contains all the accessories necessary for the successful fabrication of IPS Empress restorations. Delivery form IPS Empress Accessories Kit – 1 IPS Empress honey-combed tray with crown holders – 1 IPS Empress tweezers – 2 IPS Empress AlOx plungers – 1 IPS Empress plunger and ingot support – 1 IPS Empress firing pillow 16 CEM Kit – Professional Set The Cem Kit has been especially developed for adhesive cementation. The CEM Kit - Professional Set contains the Syntac Classic dentin bonding agent. Delivery form CEM Kit – Professional Set The contents may vary from country to country. CEM Kit – Esthetic Cementation System The Cem Kit has been especially developed for adhesive cementation. The CEM Kit - Esthetic Cementation Systems contains the Excite DSC dentin bonding agent. Delivery form CEM Kit – Esthetic Cementation System The contents may vary from country to country. The product lines may vary from country to country. 17 IPS IPS Liquids for the Empress 2 / Eris for E2 layering technique IPS Eris for 2 Build-Up Liquid, 60 ml IPS Empress 2 Special Investment Liquid This liquid is used to mix the IPS Eris for E2 layering materials. Absolutely no other build-up liquid must be used, since they contain various organic additives, which do not fire without leaving residue at the stipulated firing temperatures and may thus result in discolouration. This liquid is exclusively used to mix the IPS Empress 2 Special Investment material and the IPS Empress Investment material for the layering technique. The concentrated liquid must only be mixed with distilled water to achieve the desired liquid concentration. Components: 30 % wt. colloidal silicic acid in water. Components: water, butandiol-chloride solution IPS Empress 2 Speed Investment Liquid This liquid is exclusively used to mix the IPS Empress 2 Speed Investment material. The concentrated liquid must only be mixed with distilled water to achieve the desired liquid concentration. IPS Empress Universal Glaze and Stain Liquid, 15 ml This liquid is used to adjust the consistency of the IPS Empress Universal Shades, IPS Empress Universal Stains, and IPS Empress Universal Glaze. Absolutely no other glazing and staining liquid must be used, since they contain various organic additives that do not fire without leaving residue at the stipulated firing temperatures and may thus result in discolouration. Components: 30 % wt. colloidal silicic acid in water. IPS Empress 2 Invex The Invex liquid is used to identify the reaction layer on the pressed IPS Empress 2 frameworks. Components: butandiol Warning Butandiol is irritating. Avoid contact. Do not inhale vapours. Components: hydrofluoric acid: < 1 % wt. and sulphuric acid: < 2 % wt. in water. IPS Empress Die Material Isolating Liquid, 60 ml This isolating liquid is exclusively used to separate the pressed IPS Empress restorations during the fabrication of the resin die. It prevents the die material from sticking to the ceramic material. Disposal: Carefully neutralize the diluted solution by adding lime or baking soda (sodium carbonate, Na2CO3) and letting it react for 5 minutes. After the reaction time, pour the neutralized solution into the sink, flushing it with running water. Components: wax dissolved in > 95 % wt. hexane Warning Hexane is highly flammable and detrimental to health. Avoid contact of the material with skin and eyes. Do not inhale vapours. Keep away from sources of ignition. 18 Shade determination, die shade selection, and ingot selection The Chromascop shade guide represents the shade standard for Ivoclar Vivadent products. With the logical arrangement of the individual shades, the Chromascop permits exact and efficient shade determination. The 20 shades are divided into five detachable shade groups. Additionally, the the incisal and dentin areas, as well as surface characterizations) greatly helps determine the correct shade. The following Ivoclar Vivadent products are coordinated with the Chromascop shade guide: Chromascop shade group for bleached teeth provides four ultra-light shades. Once the basic shade has been selected, the correct shade within the shade group can be determined. Consequently ignoring any superfluous effects (e.g. cervicals, transparent areas, intensive discolouration in – IPS d.SIGN – IPS Empress / IPS Empress 2 IPS Eris for E2 – SR Ivocron C&B veneering resins – SR Antaris/SR Postaris tooth lines – Tetric Ceram restorative materials Die shade selection In order to facilitate the reproduction of the tooth shade, dentists have the possibility of communicating the shade of the preparation to the dental laboratory using the IPS Empress die material shade guide. The corresponding shades of the ingots are listed in the combination table. IPS Eris for E2 layering technique shade guide For reasons of light refraction, the new shade tabs have been given an anatomical shape and a certain surface structure. On the reverse side, the teeth are smooth, i.e. without any texture whatsoever, which facilitates shade comparison with the prepared die and shaded cementation media. The smooth side of shade tabs may be individually ground to determine the layering. The shade tabs are fired from original materials under laboratorytype conditions. In this way, they correspond with the desired result. 19 IPS Empress 2 preparation guidelines and minimum requirements Crowns Evenly reduce the anatomical shape and observe the stipulated minimum thicknesses. Prepare a 360° shoulder with rounded inner edges or a chamfer with an angle of approx. 10°–30 °. The width of the circular shoulder/ chamfer is approx. 1 mm. 1 1 1,5 Reduce the incisal crown third by approx. 1.5 mm. 1,5 Reduce the incisal and occlusal areas by approx. 1.5–2 mm. 10°-30° 2 For anterior crowns, the reduction in the labial and/or palatal/lingual area is approx. 1.0–1.5 mm. 2 2 1.5 1,5 1,5 1,0 1,0 10°-30° Bridges Maximum pontic spans will vary from patient to patient depending on the tooth position, size, condition, and arch position of the retainers. Pontic spans should not exceed 9 mm posterior to the canine and 11 mm anterior to the canine. Measurements for this determination are made from the un-prepared abutment surfaces next to the edentulous space. Occlusal Force Maximum Pontic Span 9 mm Posterior to Canine 20 Maximum Pontic Span 11 mm Anterior IPS IPS Processing procedure Empress 2 / Eris for E2 layering technique Fabricating the model Applying the spacer It is advisable to apply a sealer to harden the surface and to protect the die. The application of a sealer must not cause any changes in the dimensions of the die. Fabricate a type IV die stone model with detachable segments according to the impression. Die stone type IV The spacer is applied to maximum 1 mm from the preparation margin. a) For single crowns, apply two layer of spacer up to maximum 1 mm from the preparation margin (layer thickness of spacer: 9–11 µm). Crown Schematic of the space layer. b)Bridge restorations also require two layers of spacer. Apply an additional layer of spacer to the intercoronal surfaces of the abutments (the area facing the pontic). This measure helps prevent undesired friction. 21 1. Select the IPS Connector recommended for the region for which the fabricated bridge is intended and remove it from the harness. 2. Once the bridge abutment has been modelled with wax, attach the selected IPS Connectors to the connector area between the pontic and the bridge abutment. 3. After that, complete modelling the full wax-up and secure it with a silicone key. 4. The modelled bridge is now reduced in a targeted fashion. In other words, the area that will be built-up using layering material after the press cycle has to be carefully reduced so that the framework thickness measures at least 0.8 mm (see page 23). 5. The plastic Connector ensures that the minimum connector thickness between the pontic and the bridge abutment is automatically observed during the reduction process. Correct dimensions of bridge connectors using IPS Connector IPS Connectors are prefabricated anatomically-shaped plastic aides in six different shapes manufactured according to the idea of Klaus F. Ernst, M.D.T. Stuttgart (Germany). They are used in the contouring of three-unit IPS Empress 2 bridges and ensure the adequate size of the connector between the pontic and the bridge abutment. The IPS Connectors C1–C6 have been designed in such a way that dental professionals automatically achieve the correct connector dimensions. Areas of application IPS Connector Recommended area of application The following basic rule applies: The connector area between the bridge abutment and the pontic should measure at least 16 mm2. Ideally, a connector area of 4 x 4 mm is established, depending on the given situation and available space. Mandibular anterior region C1 Mandibular canine region + Maxillary anterior region C2 Mandibular canine region + Maxillary anterior region C3 If the linguovestibular portion of the connector area has been reduced, the portion from the incisal to the cervical has to be enlarged.. Mandibular and maxillary canine and premolar regions Dimensions of the bridge connector: min. 4 x 4 mm C4 Mandibular and maxillary premolar region C5 Mandibular and maxillary premolar region Observe the dimensions required for the connector C6 22 Please remember that the framework material represents the most stable component of your restoration and has to be given the corresponding attention. Since the translucency of the framework material is similar to that of natural teeth, the aesthetic appearance will not be compromised. In large preparations, the excess in available space must be compensated by the design of the framework and not by the layering material. In anterior bridges, it is not always possible to establish a connector area of 4 x 4 mm with regard to the linguovestibular region. In these cases, the linguovestibular portion of the connector area may be reduced to 3 mm, if, at the same time, the portion from the incisal to the cervical is increased to 5–6 mm. If only limited space is available, non-aesthetic areas (e.g. palatal, lingual or occlusal surfaces) do not necessarily have to be covered with layering material. In such cases, the corresponding areas of the framework are designed in their fully anatomical shape. The physical properties and the abrasion values of the framework material permit users to use this technique without reservation. Ratio of framework thickness to layering material thickness representing the aesthetic component of the restoration. The incisal portion of natural teeth is 1.5 mm on average. Likewise, highly aesthetic restorative results can be achieved by applying the IPS Empress 2 framework material and IPS Eris for E2 layering materials in a overall thickness of 1.5 mm. Keep the required ratio between the framework and layer thickness in mind when fabricating the framework. The following guidelines apply: The framework must be thicker than the layer thickness of the layering material. The minimum wall thickness of the framework is 0.8 mm. The table below serves as a reference guide: Reference guide for determining the adequate proportion of the framework to the layering material thickness In order to achieve the best possible surface stability by creating ample compressive strength, it is imperative both to observe the working parameters and to design adequate IPS Empress 2 frameworks. The table below clearly shows that the fundamental objective is to make the framework thicker than the overlaying layering material. The framework must be as substantial as possible, with the layering material Clearance framework-layering material in mm 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.4 4.6 4.8 5.0 5.2 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 Layer thickness in mm If adjustments are necessary after try-in or glaze firing, a maximum layer thickness of 2.5 mm must not be exceeded. 23 2.3 2.4 2.5 0.8 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Framework thickness in mm 1.5 Layering material Layering material • • Minimum framework thickness 0.8 mm • Correct! Cusp-supporting contouring • Correct! Cusp-supporting contouring • Minimum framework thikkness 0.8 mm • Correct: The framework design supports the cusps. The wall thickness of the framework is at least 0.8 mm. Only this design ensures adequate stability. Layering material Layering material • • Incorrect! The framework material is too thin in relation to the layering material • • Incorrect! The framework material is too thin in relation to the layering material Incorrect: The relationship between the framework and the total space available is not proportional. Various framework-pontic designs Various framework-pontic designs in the anterior region Various framework-pontic designs in the posterior region If the stipulated minimum layer thicknesses and minimum connector dimensions are not observed, the IPS Empress 2 / IPS Eris for E2 bridges may develop cracks, delamination, tears, and fractures. 24 Version a: Adequate space is available If adequate space is available, the bucco-labial and the palatal-lingual portion of the modelled framework is reduced in a targeted fashion. Reduce the wax-up by the space required for the layering material to be applied after pressing. Observe the necessary ratio of the framework thickness to the layering material thickness, as described on page 23. IPS Connector ensures that the minimum connector thickness between the pontic and the bridge abutment is observed. Contouring Framework design depending on the total space available Full wax-up Fabricate a full wax-up of the restoration. Use IPS Connector to ensure the adequate size of the connector between the pontic and the bridge abutment. Use IPS Connector to ensure the adequate size of the connector between the pontic and the bridge abutment. The bucco-labial ... Wax-up from labial. ... and the palatal-lingual portion of the modelled framework is reduced Wax-up from palatal. The areas to be built up with layering material are clearly visible. 25 Version b: Only limited space is available (reduced layering technique) Sprueing of the object a) Single crowns For single crowns, depending on the size and volume of the wax pattern, attach an axial sprue in the direction of flow of the ceramic material (see page 27). Use round wax profile Ø 2.5–3 mm / 8 gauge; length 3 to max. 8 mm. If only limited space is available, only the buccal and incisal portion of the modelled framework is reduced in a targeted fashion. The palatal-lingual portion should be pressed in its full anatomic shape. Reduce the wax-up by the space required for the layering material to be applied after pressing. Observe the necessary ratio of the framework thickness to the layering material thickness, as described on page 23. IPS Connector ensures that the minimum connector thickness between the pontic and the bridge abutment is observed. b) Bridges For three unit bridges, attach a 2.5 to 3 mm round profile axial wax sprue directly to the abutment teeth at an approx. 45 to 60° angle. For extremely delicate wax patterns (e.g. lower incisors), an additional axial sprue may be attached to the pontic to enhance the stability of the investment material. Only the buccal and incisal portion of the modelled framework is reduced The attachment points of the sprue to the object and sprue former must be rounded and smooth. Avoid sharp edges. The dimensions of the sprues are: Round profile, length 3 to 8 mm, Ø 2.5–3 mm / 8 gauge. When selecting the diameter of the sprue, take the dimensions of the object into account. Select a thinner sprue for delicate objects. c) Wax-pattern sprue attachment – Pattern angled at 45–60 degrees – The distance between paper ring and object must be at least 10 mm – All sprue attachments are flared and smooth The palatal-lingual portion should be pressed in its full anatomic shape. Provide sprues in the direction of flow of the ceramic material. Pattern angled at 45–60 degrees The areas to be built up with layering material are clearly visible. 26 Correct sprueing: Direct the sprues towards the wax pattern (imagine continuation of wax pattern). The sprue and object together should not be longer than 15 mm. Observe an angle of 45–60°. Place the sprues in the direction of flow of the ceramic material. 27 If the crown is viewed from the proximal, the longer side of the object (usually the buccal surface) points outwards. Additionally, the flow of the ceramic material must be observed. The attachment points of the sprues must be rounded. Observe an angle of 45 to 60 °. Observe a distance of at least 3 mm between the individual objects. Ring gauge Observe a distance of at least 10 mm between the paper ring and the objects to be pressed. at least 10 mm Remove excess separating material. Consider the direction of low of the ceramic material when positioning the sprues. For small objects invest a phantom sprue together. at least 10 mm The distance between the objects to be pressed and the paper ring/ring gauge must be at least 10 mm. This applies to all the above schematics. 28 Investing Investing is carried out with the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material. We recommend the following procedure to determine the accurate wax weight: 1. Weigh the ring base (seal the opening of the ring base with wax). 2. Position the objects to be pressed on the ring base and attach them with wax. Weigh again. 3. The difference between the two values is the weight of the wax used. – Large investment ring: Up to max. 1.3 g wax weight requires one large ingot – Small investment ring: Up to max. 0.5 g wax weight requires one small ingot Mix IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material under vacuum, according to the manufacturer's instructions. Check the vacuum. Please refer to the instructions accompanying the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material for the accurate mixing ratio. Please refer to the Instructions for Use for the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material for the working parameters in conjunction with the staining technique and the IPS Empress 2 layering technique. Do not use a debubblizer. Please observe the Instructions for Use of the IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material. Note: The IPS Empress 2 Special Investment material and the IPS Empress 2 Speed Investment material must not be used with the IPS Empress layering technique (press temperature 1180 °C/2156 °F). Observe the stipulated mixing time. Check the correct fit of the paper ring around the ring base and the ring gauge. Warning: The investment material contains quartz powder. Avoid the inhalation of dust. Remove the protective tape from the 2-in-1 IPS Empress Paper Ring. Form a cylinder exactly along the marked line and press the two ends together. Fill the paper ring up to slightly below the stabilizing ring. Set the paper ring on the base of the investment ring and check for correct fit. Use the ring stabilizer to stabilize the paper ring. 29 If several investment rings are preheated simultaneously, mark them, either with wax on the ring base before investing or with a fireproof pen after investing. Remove the stabilizing ring and slowly place the ring gauge on the investment ring with a hinged movement. Investment material residue must not enter the sprues. Blow into the sprues if necessary. Check the correct fit of the paper ring around the ring base and the ring gauge. Preheating After the setting time (see IPS Empress 2 Special Investment material or IPS Empress 2 Speed Investment material Instructions for Use), remove the ring gauge and ring base with a turning movement. Remove the paper ring. Remove rough sport on the bottom surface of the investment ring with a plaster knife. Check the 90° angle. The ingot support and AlOx plunger are placed in the cold furnace. IPS Empress 2 Speed Investment material: Switch on the preheating furnace in time. When placing the investment rings in the preheating furnace, make sure that the furnace temperature does not drop substantially. The ingot support and AlOx plunger are placed in the cold furnace, while the investment ring is only placed in the furnace once the final temperature has been reached. IPS Empress 2 Special Investment Material: Investment ring, ingot support and AlOx plunger are placed in the cold furnace. Parameters Preheat the investment ring, including the AlOx plunger, but without the ingot, in a conventional preheating furnace. Please refer to the Instructions for Use for the IPS Empress 2 Special Investment material or the IPS Empress 2 Speed Investment material. Observe a 90° angle. 30 EP500 1. Switch on the EP500 and allow the furnace heat up to the stand-by-temperature of 700 °C/1292 °F. hold this temperature for at least 20 minutes. 2. Select the program for the staining technique T=1075 °C/ 1967 °F. Run the program with the furnace empty. After activation of the holding time H=20 min., which the EP500 does automatically, interrupt the program after 15 minutes (set timer) by pressing the STOP key twice. If you fail to interrupt the program, the ER16 error message appears. Rectify this error by following the instructions given on the corresponding list of error messages. allow the furnace to cool until the stand-by-temperature of 700 °C/1292 °F has been reached with the furnace head closed. Hold this temperature for at least 30 minutes. Do not burnout/preheat together with other casting objects (e.g. soldering models, metal casting rings, etc.). Oxides may settle on the objects. 3. Place the calibration set on the honey-combed firing tray in order to ensure the appropriate height (temperature range) in the furnace. Carefully remove investment material and ceramic residue from the AlOx plunger after each use. Always keep the marked side of the AlOx plunger upwards. 4. Conduct the calibration using the Temperature Checking Set 2. Clean and calibrate the burnout furnace (follow the manufacturer instructions). EP600 1. Place the melting sample in the ceramic base. If desired, preheating in conjunction with the IPS Empress 2 Special Investment materials (but not in conjunction with the IPS Empress 2 Speed Investment material) may be performed overnight. Since the investment material may be subject to crystallization, however, preheating over the weekend should avoided. 2. Tighten the contact pin to secure the melting sample. Important: Do not use tweezers or tongs. Apply slight pressure to secure the melting sample in place. 3. Select the calibration program in the 'Miscellaneous' menu. The furnace head opens. 4. Remove the firing plate from the furnace and place it on the cooling plate using the firing tongs. Calibration 5. Place the calibration tray in the holes for the Automatic Temperature Checking Set ATK 1 in the stone lining. If the furnace is used for the first time, carry out a test pressing cycle with the enclosed trial press set before the first pressing cycle. 6. Slightly press the calibration tray into place with the firing tongs until it you feel it click into place. 7. Start the calibration program. The assortment contains a trial press set with two wax objects and an IPS Empress 2 ingot for the layering technique for a trial pressing cycle. Invest one of the test objects according to the Instructions for Use. Use a large ring base for this purpose. Calibrate the EP500 furnace with the Temperature Checking Set 2, and the EP600 furnace with the Automatic Temperature Checking Set 1 as follows: 8. Once the program is completed, remove the calibration tray from the furnace using the tongs and allow it cool. Contraindication: Do not pull at the melting sample. The ceramic base may fracture when you do so. 9.Replace the firing tray and select the firing program. The furnace head closes automatically. 10.Once it is cooled, disassemble the calibration tray. 11.Use a new melting sample for the calibration procedure and start with item 1. Calibrate your furnace regularly. Please refer to the corresponding Instructions for Use of either the Temperature Checking Set 2 for the EP500 or the Automatic Temperature Checking Set for the EP600 for information about the furnace calibration procedure. 31 Press parameters for the EP500 / EP600 Pressing Switch on the press furnace in time → Parameters to press large investment rings (200 g) – EP500 P B t T H 11 11 700 °C 1292 °F 60 °C 108 °F 920 °C 1688 °F 20 20 V1 V2 500 °C 920 °C 932 °F 1688 °F Pressure N 5 bar 5 bar – – Leave the ingot tray support in the preheating furnace and allow it to cool slowly after you have removed the last AlOx plunger. Placing the ingots → Parameter to press small investment rings (100 g) – EP500 P B t T H 12 12 700 °C 1292 60 °C 108 °F 920 °C 1688 °F 15 15 V1 V2 500 °C 920 °C 932 °F 1688 °F Pressure Large investment ring Single restorations: Maximum 1 large ingot or 1 small ingot Bridges: Maximum 1 large ingot N 5 bar 5 bar – An IPS Empress 2 single restoration is invested in a 100 g ring. A holding time of 15 min. is sufficient. Small investment ring Maximum 1 small ingot per pressing cycle No postpressing time! Do not used 2 small ingots Pressing EP600 Remove the investment ring from burnout/preheating furnace. Place the corresponding cold ingot for the IPS Empress 2 layering technique that matches the desired tooth shade (refer to the material combination table for further details) into the ring. Select the program for the IPS Empress 2 layering technique by pressing F3 Remove the investment ring from the burnout/preheating furnace immediately after completion of the preheating cycle. Place the corresponding cold ingots for the layering technique (large or small) in the investment ring (small ingot for single crowns; large ingot for several crowns or bridges). ... and than select large or small ring. Next, position the AlOx plunger. 32 Divesting (After approx. 60 minutes) After cooling, the investment ring may show cracks. These cracks developed (immediately around the AlOx plunger) during cooling as a result of the different CTEs of the various materials (AlOx plunger, investment material, and pressed materials). They do not compromise the result of the pressing cycle. Select the program for the IPS Empress 2 layering technique. Set the exact press parameters. Place the investment ring with ingot and the AlOx plunger at the center of the EP500/EP600 press furnace. Close the furnace head. Activate the selected program by pressing START. Check the vacuum Mark the length of the AlOx plunger on the cooled investment ring. The press cycle runs automatically. An acoustic signal indicates the end of the press cycle. Separate the investment ring using a separating disk. This predetermined breaking point enables reliable separation of the AlOx plunger and the ceramic material. Remove the investment ring from the furnace immediately after the program is completed and close the furnace. Place the investment ring on a wide-meshed grid (IPS Empress cooling rack) and allow to cool to room temperature. The grid ensures quick and even cooling of the investment ring and prevents undesired heat accumulation. Break the investment ring at the predetermined breaking point using a plaster knife. 33 Rough divestment is carried out with polishing jet medium (Ivoclar Vivadent) at 4 bar (60 psi) pressure. Press result after pressing at too low a temperature. For fine divestment, only 2 bar (30 psi) pressure is applied. If the temperature of the furnace has been set correctly, the pressed objects exhibit only a thin reaction layer that can be easily removed, following the directions given below. If the object is pressed at too high a temperature, a substantial reaction layer forms that is difficult to remove. If the reaction layer is not completely removed, the bond to the layering material is impaired. When divesting the object, blast from the direction indicated in the schematic at the top. 34 Removing the pressed object / finishing Excessive grinding results in local overheating of the ceramic framework and may lead to microcrack formation. Therefore, keep grinding to a minimum. Do not press the anatomical wax-up and subsequently reduce by grinding. Subsequently, identify the reaction layer from the pressed object using the Invex liquid in the ultrasonic unit for 10–30 minutes (place the object in a plastic cup). Next, thoroughly rinse the object with running water and blow it dry. Carefully remove the (white) reaction layer with Special Jet Medium (Al2O3 = Type 100 microns) at 1 bar (15 psi) pressure. Always use glass beads (Ivoclar Vivadent) to divest ceramic restorations (rough and fine divestment). Removal of the reaction layer: Identify the reaction layer with Invex liquid from the pressed IPS Empress 2 frameworks. Immerse the object in Invex liquid for max. 30 min. Thoroughly rinse the object with water and blast it with Al2O3 (Type 100 microns) at 1 bar (15 psi) pressure. Use a fine diamond disk to cut the sprues. Guide the diamond disk through a wet sponge during cutting to ensure permanent wetting of the area to be ground. In this way, overheating of the ceramic framework is avoided. Use ceramic burs to process the attachment points of the sprues. Make sure to remove the reaction layer completely from all inner surfaces and all external surfaces (repeat this procedure as necessary). If the reaction layer is not completely removed, bubbles may form, which subsequently may lead to bonding problems and cracks in the layering ceramic. Make sure that a material thickness of at least 0.8 mm is maintained throughout the object. Never prepare any area that is less than 0.8 mm thick. Replace the Invex liquid after 20 applications or after sedimentation of the liquid. Avoid excessive heat development during grinding to prevent microcracks from occurring. Therefore, provide ample water cooling during removal of the sprues (use a sponge, as depicted above). Warnings: – The Invex liquid contains < 1 % hydrofluoric acid. – Invex liquid is harmful when inhaled, swallowed, and when in contact with the skin. Furthermore, it is corrosive. – Keep the container tightly sealed and store it in a wellventilated place (acid cabinet). – If the material comes into contact with the eyes, immediately rinse with copious amounts of water and see a physician immediately. – If the material comes into contact with the skin, immediately clear with soap and copious amounts of water. – Use suitable protective clothing, gloves, and goggles when working. – In case of an accident or physical discomfort, see a physician immediately (bring the Invex label, if possible). It is strongly advised that rotary instruments not be used to clean the framework. Only blast with Al2O3 (Type 100 microns), using light pressure (1 bar/15 psi). If, however, grinding must be done, i.e. contact areas, margins, etc., only fine diamonds at low speed with light pressure and watercooling should be used. Do not 'post-separate' the framework with separating disks. This may result in undesired predetermined breaking points, which will subsequently compromise the stability of the allceramic restoration. Avoid the inhalation of grinding dust. Disposal: Carefully neutralize the diluted solution by adding lime or baking soda (sodium carbonate, Na2CO3) and letting it react for 5 minutes. After the reaction time, pour the neutralized solution into the sink, flushing it with running water. 35 Fit the framework to the die Remove the spacer prior to fitting the pressed object to the die. Be careful when fitting the object. In case of interfering irregularities, cover the die with a thin layer of a suitable control paste. Then, fit the object on the die again. Carefully remove interfering irregularities with a fine diamond. Use finishing diamonds or fine emery disk, to adjust the margins, if necessary. Always work with water cooling to avoid overheating of isolated areas. Apply the corresponding Die Material to the inner surface of the restoration, using the IPS Empress Die Material Condenser. IPS Empress Die Material Control die Fabricate a die according to the shade information supplied by the dentist (shade selection), using the IPS Empress Die Material Kit. This die enhances the shading of the restorations. Insert a die holder into the material. Here, a premolar is shown. The Die Material is cured with a light-polymerization device (e.g. Targis Power). The IPS Empress Die Material is used to enhance the shading of the restoration. Coat the inner surfaces of the ceramic object with IPS Empress Die Material Isolating Liquid. 36 IPS Eris for E2 foundation firing Carefully blast the ceramic framework with Al2O3, Type 100 microns (Special Jet Medium, Ivoclar Vivadent) at 1 bar (15 psi) pressure prior to the foundation firing. Clean with steam and dry with oil-free air. Avoid any contamination from this time onwards. Depending on the clinical situation and available space, the foundation firing can be conducted in two different ways. Some blasting machines may require different pressure settings to accomplish this procedure. Applying the foundation. Version a: Powder If sufficient space is available, conduct the foundation firing using the desired dentin shade (IPS Eris for E2 powder). IPS Eris for E2 Build-Up Liquid of IPS Empress Universal Glaze and Stain Liquid must be used for mixing. Apply a thin uniform layer on the entire framework. Premolar framework after firing. Version b. Paste If space is limited or to increase the chroma from the depth, IPS Empress Universal Shades can be used for the foundation firing. Thin the desired IPS Empress Universal Shade (paste) with the IPS Empress Universal Glaze and Stain Liquid to the desired consistency. After that, apply a thin uniform layer on the entire framework (even with the reduced layering technique). No material must be layered on unfired IPS Empress Universal Shade (paste), since this would result in the IPS Eris for E2 layering ceramic to delaminate. The same procedure is used … Select an individual firing program and set the correct firing parameters and/or check them. Only use the IPS Empress honey-combed tray and firing pins provided with the system. Do not use silicon nitride support pins. ... for bridges. 37 IPS Eris for E2 dentin/incisal firing, and Impulse material firing Make sure that the firing trays are clean to prevent the framework from sticking to the tray. Use a firing pillow, if necessary. Model the dentin and incisal materials, as well as the Impulse materials in the usual manner, using the IPS Eris for E2 buildup liquid. The IPS Eris for E2 build-up liquid can be diluted with distilled water, if necessary. IPS Eris for E2 layering diagram Round the top edges of the support pin (left) to prevent the object from sticking to the pin. Pins whose top edges have not been rounded (right) increase the risk of objects sticking to them. Another possibility to reduce this risk is to cover the pins with platinum foil. This method produces the same effect as the rounding of edges. Additionally, prevent crown margins from sticking to the pin. Do not use support pins made of ceramic. P B 403 °C 757 °F → Firing parameters for IPS Eris for E2 foundation firing (220 V) t T 60 °C 755 °C 108 °F 1391 °F S H 6 6 1 1 V1 V2 450 °C 754 °C 842 °F 1389 °F L – – IPS Empress 2 framework: min. 0.8 mm Dentin: cervical: 0.6 mm; incisal: 0.4 mm Incisal cervical: 0.1 mm; incisal: 0.3 mm P → Firing parameters for IPS Eris for E2 foundation firing (110 V) B t T S H 403 °C 757 °F 55 °C 99 °F 765 °C 1409 °F 6 6 1 1 V1 V2 450 °C 764 °C 842 °F 1407 °F L – – When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly. Dentin layering is performed in the usual manner…. 38 P B 403 °C 757 °F → Firing parameters for IPS Eris for E2 dentin, incisal, and Impulse material firing (220 V) t T 60 °C 755 °C 108 °F 1391 °F S H 6 6 2 2 V1 V2 450 °C 754 °C 842 °F 1389 °F L – – P → Firing parameters for IPS Eris for E2 dentin, incisal, and Impulse material firing (110 V) B t T S H V1 V2 L 403 °C 757 °F 55 °C 99 °F 765 °C 1409 °F 6 6 2 2 450 °C 842 °F 764 °C 1407°F – – …and completed with the incisal layering. Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly. Any additional firing cycles can be carried out using the same firing program. When finishing bridges, only the interproximal area of the layering material should be separated. Do not use separating disks to work on the high-strength frameworks. The same procedure is used for single restorations. Here, a premolar is shown. Occlusal view of the completed layering. 39 Examples of correct and incorrect firings Glaze and stain firing with IPS Empress Universal Shades/Stains, and Glaze The IPS Empress Universal Shades/Stains, and Glaze have been especially developed for the ceramic materials of the IPS Empress System from Ivoclar Vivadent. They can be used for the following techniques: – IPS Empress staining technique – IPS Empress layering technique – IPS Empress 2 / IPS Eris for E2 layering technique Do not mix the IPS Empress Universal Shades and Stains in paste form with the powder materials. Moreover, they must not be applied during layering, i.e. between unfired dentin and incisal materials. The temperature for firing this crown has been set too low. The crown shows clear signs of insufficient firing. Before starting the staining procedure, make sure the restoration is free of dirt and grease. A roughened surface is favourable. If the restoration exhibits a shining, true-to-nature appearance, it has been fired with all the firing parameters set correctly. Stain and characterization firing Extrude the desired IPS Empress Universal Shade/Stains from the syringe and dilute it to the desired consistency using the Universal Glaze and Stain Liquid and mix. There are 14 IPS Empress Universal Stains available for individualized characterizations. The firing temperature for this restoration was set too high. Applying the stains in a thin layer. 40 P 403 °C 757 °F 403 °C 757 °F t → B T 60 °C 725 °C 108 °F 1337 °F S H 4 4 1 1 V1 450 °C 724 °C 842 °F 1335 °F L – – → B t 403 °C 757 °F 55 °C 99 °F T S H 735 °C 1355 °F 4 4 1 1 V1 V2 450 °C 734 °C 842 °F 1353 °F S H 6 6 1–2 1–2 V1 V2 450 °C 724 °C 842 °F 1335 °F L – – B t 403 °C 757 °F 55 °C 99 °F T S H 735 °C 1355 °F 6 6 1–2 1–2 V1 V2 450 °C 734 °C 842 °F 1353 °F L – – Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly. Firing parameters for IPS Empress Universal Shade/Stains (110 V) P T 60 °C 725 °C 108 °F 1337 °F → P V2 t Firing parameters for IPS Empress Universal Glaze (110 V) Firing parameters for IPS Empress Universal Shade/Stains (220 V) P B → Firing parameters for IPS Empress Universal Glaze (220 V) More intensive shades are achieved by several staining procedures, not by applying thicker layers. To check the shade, wet inner and outer aspects of the crown with IPS Empress Universal Glaze and Stain Liquids, replace the object on the shaded die and compare the shade with the corresponding Chromascop or A–D shade. L – – Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly. Corrective firing after glazing (add-on firing) There is a low-sintering add-on material with medium incisal opacity for any necessary corrective firing. Glaze firing P B 403 °C 757°F → Firing parameters for IPS Eris for E2 corrective firing (220 V) Remove IPS Empress Universal Glaze from its container and mix thoroughly. Adjust the consistency by diluting the material with IPS Empress Universal Glaze and Stain Liquid, if required. After that, apply the glazing material in the usual manner using a brush. Do not to apply the Glaze material either in too thick or too thin layers. t T 60 °C 700 °C 108 °F 1292 °F S H 4 4 1 1 V1 V2 450 °C 699 °C 842 °F 1290 °F L – – Firing parameters for IPS Eris for E2 corrective firing (110 V) The IPS Empress 2 / IPS Eris for E2 layering technique requires a glaze firing. P B t T S H 403 °C 757°F 55 °C 99 °F 710 °C 1310 °F 4 4 1 1 V1 V2 450 °C 709 °C 842 °F 1308 °F Important When working with a furnace from another manufacturer, these parameters have to be adjusted accordingly. 41 L – – IPS Empress 2 … ….restorations…. … demonstrate…. … a true-to-nature…. … aesthetic appearance. We would like to thank Mr. G. Ubassy, France, for the clinical pictures. 42 Etching Cementation Etching the internal surfaces is necessary for all IPS Empress restorations. This procedure increases the shear bond strength between the IPS Empress material and the composite cement.The fracture resistance of the restoration is also increased. Restorations fabricated with the IPS Empress 2 / IPS Eris for E2 layering technique may be cemented with either the adhesive cementation technique (Variolink II) or conventional glass-ionomer cements. – Cements with higher expansion rates must not be used (e.g. hybrid ionomer cements). – Restorations fabricated in the IPS Empress staining technique or the IPS Empress layering technique must be cemented using the adhesive technique. Etch the internal surfaces of the IPS Empress 2 framework ceramics for 20 seconds using IPS Ceramic Etching Gel. Observe the note accompanying the IPS Ceramic Etching Gel. 43 IPS Empress 2/IPS Eris for E2 layering technique Preheating, pressing, and firing parameters (220 V) Preheating Firing parameters for the Programat furnace (220 V) Please observe the Instruction for Use of the IPS Empress 2 Special Investment Material or IPS Empress 2 Speed Investment Material. Note: Preheat with AlOx plunger, but without ingots. P B 403 °C 757 °F Press parameters for the EP500 / EP600 → t T H 11 11 700 °C 1292 °F 60 °C 108 °F 920 °C 1688 °F 20 20 V1 V2 500 °C 920 °C 932 °F 1688 °F T 60 °C 755 °C 108 °F 1391 °F Pressure N 5 bar 5 bar – – B 403 °C 757 °F → P B t S H 6 6 1 1 V1 V2 450 °C 754 °C 842 °F 1389 °F L – – Firing parameters for IPS Eris for E2 Dentin, incisal, and Impulse material firing Pressing in a large investment ring (200 g) – EP500 P → Firing parameters for IPS Eris for E2 Foundation firing t T 60 °C 755 °C 108 °F 1391 °F S H 6 6 2 2 V1 V2 450 °C 754 °C 842 °F 1389 °F L – – P B t T H 12 12 700 °C 1292 60 °C 108 °F 920 °C 1688 °F 15 15 V1 V2 500 °C 920 °C 932 °F 1688 °F Pressure 5 bar 5 bar P B 403 °C 757 °F N t T 60 °C 725 °C 108 °F 1337 °F S H 4 4 1 1 V1 V2 450 °C 724 °C 842 °F 1335 °F L – – – Firing parameters IPS Empress Universal Glaze P Pressing EP600 B 403 °C 757 °F t → → Pressing in a small investment ring (100 g) – EP500 → Firing parameters IPS Empress Universal Shade/Stains T 60 °C 725 °C 108 °F 1337 °F S H 6 6 1–2 1–2 V1 V2 450 °C 724 °C 842 °F 1335 °F L – – Firing parameters for IPS Eris for E2 Corrective firing (add-on material) P B 403 °C 757°F t T 60 °C 700 °C 108 °F 1292 °F S H 4 4 1 1 V1 V2 450 °C 699 °C 842 °F 1290 °F L – – The IPS Empress 2 / IPS Eris for E2 layering technique requires a glaze firing. Basically, the following rule applies: the longer the holding time, the more pronounced is the lustre. If the glaze of the ceramic surface is insufficient, a second glaze firing may be conducted. Select the program for the IPS Empress 2 layering technique by pressing F3 These firing parameters represent standard values applicable to the P80, P100, and PX1 furnaces from Ivoclar Vivadent. The temperatures indicated also apply to furnaces of older generations, such as the P20, P90, and P95. If one of these furnaces is used, however, the temperatures may deviate by ± 10 °C/18 °F, depending on the age and type of the heating muffle. If a non-Ivoclar Vivadent furnace is used, temperature corrections may be necessary. ... and than select large or small ring. Regional differences in the power supply or the operation of several electronic devices by means of the same circuit may render adjustments of the firing and press temperatures necessary. These press parameters are mandatory for the EP500/EP600 press furnaces. 44 IPS Empress 2/IPS Eris for E2 layering technique Preheating, pressing, and firing parameters (110 V) Preheating Firing parameters for the Programat furnace (110 V) Please observe the Instruction for Use of the IPS Empress 2 Special Investment Material or IPS Empress 2 Speed Investment Material. Note: Preheat with AlOx plunger, but without ingots. P Press parameters for the EP500 / EP600 → t T H 11 11 700 °C 1292 °F 60 °C 108 °F 920 °C 1688 °F 20 20 V1 V2 500 °C 920 °C 932 °F 1688 °F t T S H 403 °C 757 °F 55 °C 99 °F 765 °C 1409 °F 6 6 1 1 Pressure N 5 bar 5 bar – – → P B B V1 V2 450 °C 764 °C 842 °F 1407 °F L – – Firing parameters for IPS Eris for E2 Dentin, incisal, and Impulse material firing Pressing in a large investment ring (200 g) – EP500 P → Firing parameters for IPS Eris for E2 Foundation firing B t T S H V1 V2 L 403 °C 757 °F 55 °C 99 °F 765 °C 1409 °F 6 6 2 2 450 °C 842 °F 764 °C 1407°F – – B t T H 12 12 700 °C 1292 60 °C 108 °F 920 °C 1688 °F 15 15 V1 V2 500 °C 920 °C 932 °F 1688 °F Pressure 5 bar 5 bar N B t 403 °C 757 °F 55 °C 99 °F T S H 735 °C 1355 °F 4 4 1 1 V1 V2 450 °C 734 °C 842 °F 1353 °F L – – – Firing parameters IPS Empress Universal Glaze P Pressing EP600 → → P P → Firing parameters IPS Empress Universal Shade/Stains Pressing in a small investment ring (100 g) – EP500 B t 403 °C 757 °F 55 °C 99 °F T S H 735 °C 1355 °F 6 6 1–2 1–2 V1 V2 450 °C 734 °C 842 °F 1353 °F L – – Firing parameters for IPS Eris for E2 Corrective firing (add-on material) P B t T S H 403 °C 757°F 55 °C 99 °F 710 °C 1310 °F 4 4 1 1 V1 V2 450 °C 709 °C 842 °F 1308 °F L – – The IPS Empress 2 / IPS Eris for E2 layering technique requires a glaze firing. Basically, the following rule applies: the longer the holding time, the more pronounced is the lustre. If the glaze of the ceramic surface is insufficient, a second glaze firing may be conducted. Select the program for the IPS Empress 2 layering technique by pressing F3 These firing parameters represent standard values applicable to the P80, P100, and PX1 furnaces from Ivoclar Vivadent. The temperatures indicated also apply to furnaces of older generations, such as the P20, P90, and P95. If one of these furnaces is used, however, the temperatures may deviate by ± 10 °C/18 °F, depending on the age and type of the heating muffle. If a non-Ivoclar Vivadent furnace is used, temperature corrections may be necessary. ... and than select large or small ring. Regional differences in the power supply or the operation of several electronic devices by means of the same circuit may render adjustments of the firing and press temperatures necessary. These press parameters are mandatory for the EP500/EP600 press furnaces. 45 46 100 S1 ST 9 Incisal Die Material ST 9 Die material IPS Empress 2 Layering technique ingot S1 Incisal A1 100 IPS Empress 2 Layering technique ingot Shade A–D 110 Shade Chromascop ST 9 S1 100 A2 ST 9 S1 100 120 ST 9 S1 100 130 ST 1 S2 200 A3 ST 9 S1 200 140 ST 5 S2 300 A4 ST 1 S2 200 220 ST 9 S1 100 B1 ST 2 S2 300 230 ST 9 S1 100 B2 ST 2 S3 300 240 ST 3 S3 400 310 ST 3 S2 400 B3 ST 3 S3 400 320 ST 3 S3 400 B4 ST 3 S3 400 330 These are suggested die material shades if the dentist does not supply die material (preparation) shade. ST 2 S2 300 A3.5 ST 1 S2 200 210 ST 9 S2 500 C1 ST 3 S3 300 340 ST 8 S2 500 C2 ST 8 S3 500 410 ST 8 S2 500 420 ST 8 S3 500 C3 ST 8 S3 500 430 ST 8 S3 500 C4 ST 8 S3 500 440 ST 8 S2 500 D2 ST 5 S3 500 510 S2 200 D3 ST 5 S3 300 530 ST 9 ST 5 S3 500 520 ST 1 S2 400 D4 ST 5 S3 300 540 IPS Empress 2 / Eris for E2 layering technique IPS Materials combination table IPS Empress System – The Original. IPS Empress staining technique Dr. U. Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland Dr. U. Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland IPS Empress layering technique Dr. U. Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland Dr. U. Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland IPS Empress 2 layering technique Dr. U. Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland Dr. U. Brodbeck and Arteco Dentaltechnik, Zurich, Switzerland IPS Empress 2 / IPS Eris for E2 layering technique S. Kataoka, Japan S. Kataoka, Japan 47 Ivoclar Vivadent – worldwide Ivoclar Vivadent AG Bendererstrasse 2 FL-9494 Schaan Liechtenstein Tel. +423 235 35 35 Fax +423 235 33 60 www.ivoclarvivadent.com Ivoclar Vivadent Pty. Ltd. 1 – 5 Overseas Drive P.O. Box 367 Noble Park, Vic. 3174 Australia Tel. +61 3 979 595 99 Fax +61 3 979 596 45 Ivoclar Vivadent Ltda. Rua Maestro João Gomes de Araújo 50; Salas 92/94 Sao Paulo, CEP 02332-020 Brasil Tel. +55 11 69 59 89 77 Fax +55 11 69 71 17 50 Ivoclar Vivadent, Inc. 23 Hannover Drive St. Catharines, Ont. L2W 1A3 Canada Tel. +1 800 263 8182 Fax +1 905 988 5411 Ivoclar Vivadent Marketing Ltd. Calle 134 No. 13-83, Of. 520 Bogotá Colombia Tel. +57 1 627 33 99 Fax +57 1 633 16 63 Date information prepared: 11/2002 These materials have been developed solely for use in dentistry. Processing should be carried out strictly according to the Instructions for Use. Liability cannot be accepted for damages resulting from failure to observe the Instructions or the stipulated area of application. The users is responsible for testing the materials for their suitability and use for any purpose not explicitly stated in the Instructions. Descriptions and data constitute no warranty of attributes and are not binding. Printed in Liechtenstein © Ivoclar Vivadent AG, Schaan / Liechtenstein 562907/1102/e/3/BVD Ivoclar Vivadent SAS B.P. 118 F-74410 Saint-Jorioz France Tel. +33 450 88 64 00 Fax +33 450 68 91 52 Ivoclar Vivadent Ltd 12 Omega St, Albany PO Box 5243 Wellesley St Auckland, New Zealand Tel. +64 9 630 52 06 Fax +64 9 630 61 48 Ivoclar Vivadent GmbH Dr. Adolf-Schneider-Str. 2 D-73479 Ellwangen, Jagst Germany Tel. +49 (0) 79 61 / 8 89-0 Fax +49 (0) 79 61 / 63 26 Ivoclar Vivadent Polska Sp. z.o.o. ul. Jana Pawla II 78 PL-01-501 Warszawa Poland Tel. +48 22 635 54 96 Fax +48 22 635 54 69 Ivoclar Vivadent UK Limited Meridian South Leicester LE3 2WY Great Britain Tel. +44 116 265 40 55 Fax +44 116 265 40 59 Ivoclar Vivadent S.A. c/Valderribas 82 E-28007 Madrid Spain Tel. +34 91 513 10 08 Fax +34 91 552 64 07 Ivoclar Vivadent s.r.l. Via dell’Industria 16 I-39025 Naturno (BZ) Italy Tel. +39 0473 67 01 11 Fax +39 0473 66 77 80 Ivoclar Vivadent AB Dalvägen 16 S-169 56 Solna Sweden Tel. +46 8 514 93 930 Fax +46 8 514 93 940 Ivoclar Vivadent S.A. de C.V. Av. Mazatlán No. 61, Piso 2 Col. Condesa 06170 México, D.F. Mexico Tel. +52 (55) 55 53 00 38 Fax +52 (55) 55 53 14 26 Ivoclar Vivadent, Inc. 175 Pineview Drive Amherst, N.Y. 14228 USA Tel. +1 800 533 6825 Fax +1 716 691 2285
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