Induction heating from
TRUMPF Hüttinger
Generators for
reliable processes.
Playing big when going small.
No job too big. Or too small.
Most materials that conduct electricity will heat up when exposed to a high-frequency magnetic field. By induction, energy can be rapidly and
precisely transferred into the work piece without physical contact with the source. The result is a fast and efficient heating process that can
be performed in a variety of environments, even vacuum.
Induction is the heating method of choice for applications such as surface hardening, brazing, bonding and crystal growing. And, because
induction does not heat non-metallic materials and does not need to touch the part, it is an ideal solution for container sealing.
generators from TRUMPF Hüttinger provide robust, reliable and stable performance even in the harshest of production environments. Every generator from TRUMPF Hüttinger reflects decades of expertise in customer-oriented solutions.
TRUMPF Hüttinger– development partners for industry
Induction heating is an energy-efficient process that permits
short cycle times. You would be challenged to find an
industry that doesn’t use induction heating, whether it
requires fast heating of simple parts or the precise heating
of complex geometries. TRUMPF Hüttinger meets customerspecific demands rapidly and precisely with customized
solutions
based on our standard products.
Markets:
Mechanical engineering
Packaging
Automotive
Medical technology
Glass industry
Science and research
Our application laboratory
Our application laboratory in Freiburg, Germany, supports
you by finding the right heating solution for your process.
The team’s advice, its developments and testing save valuable
time-to-market.
Applications:
Hardening, annealing, tempering
Heating
Heating cables
Melting
Shrinking
Drying
Gluing
Sealing
Tube welding
Ve r s a t i l i t y a n d s p e c i a l i z a t i o n i n a s i n g l e d e v i c e .
An induction solution for virtually every heating process.
TRUMPF Hüttinger offers a proven range of products for all heating processes in industrial production: from compact modules, via 19-inch rack
versions or table-top devices to system solutions in stand-alone cabinets. The wide range of outputs and frequencies provided by our standard
devices enable you to reliably and economically heat complex parts precisely and repeatedly.
TruHeat MF Series 3000 / 5000 / 7000 – the flexible ones
MF generators with high process reliability; the powerful and
dependable solution for numerous industries. Designed in versatile
parallel-resonant circuit technology.
TruHeat MF Series 7000 (G2) – the combination makes it unique
The TruHeat MF Series 7000 (G2) combines the best product
features known in the market – from a high efficiency factor in
a small installation space over highly modern interfaces to an
intelligent cooling concept.
TruHeat HF Series 1000 / 3000 / 5000 – the compact ones
Compact HF generators, ideal for treating even the smallest
of components. Equipped with an extremely broad frequency
range. Available as a module, 19-inch rack version and table-top
device.
TruHeat HF Series 7000 – the ultimate ones
HF generators utilizing proven tube technology provide high
outputs at high frequencies. Optimum for demanding heating
processes.
Striving for perfection.
Not just accessories but critical parts in the heating process.
Generators from TRUMPF Hüttinger with their external circuits are certainly the heart of an induction heating process. But a functional and
comprehensive system requires more key components to ensure reliable and optimal performance. Coaxial transformers, chillers and pyrometers are often needed. By specifying TRUMPF Hüttinger for these items, you can benefit from our integrated system design.
Particularly important is the inductor, the element responsible for transferring the generator’s energy into the work piece. TRUMPF Hüttinger’s
expertise of induction heating theory and practice allows us to design the perfect inductor for your application.
Inductors
Custom-designed for your application;
the name TRUMPF Hüttinger stands for manufacturing excellence.
Coaxial transformers
Optimized matching for low-impedance applications.
Exploits the generator´s power to the maximum.
Water Chillers
High temperatures need controlled cooling. Our chillers provide
the necessary facilities for safe and reliable operation of the
generator and coil.
Pyrometer and Controllers
Reliable temperature detection and fast response to even small
temperature changes result in more consistent process results
and better yields.
A full line of induction generators.
TruHeat MF Series 3000 / 5000 / 7000
Powerful, wide matching ranges, superior process reliability:
Generators from TRUMPF Hüttinger meet every challenge; across the spectrum.
Powerful MF generators with output
ranges from 10 kW to 250 kW.
Excellent process reliability covers a wide
spectrum of applications.
High productivity for hardening and melting
in many metal-heating applications.
For use with high outputs and medium
frequency.
Output
10 kW – 250 kW
Frequency
3 kHz – 200 kHz
Interfaces
Analog/Digital
RS 232/485
PROFIBUS
TruHeat MF Series 7000 (G2)
TruHeat HF Series 1000 / 3000 / 5000
TruHeat HF Series 7000
The TruHeat MF Series 7000 (G2) combines
the best product features known in the
market: From a high efficiency factor in
a small installation space over highly modern
interfaces to an intelligent cooling concept.
Versatile HF generators, half the size of devices
with comparable output, easily integrated
into existing systems. Suitable for heating the
smallest of parts or for use in high-speed
processes. Numerous interfaces offer optimum
data collection and control. Available in
modular, 19-inch rack or table-top versions
for single workplace solutions.
Reliable HF generators utilizing proven tube
technology for applications requiring high
outputs and high frequencies. A top-quality
energy source for sophisticated induction
processes in surface treatment. Ideally suited
for critical applications and those with long
cycle times.
Output
60 kW – 240 kW
Output
5 kW – 10 kW
Output
10 kW – 500 kW
Frequency
0,5 kHz – 200 kHz
Frequency
50 kHz – 800 kHz
Frequency
100 kHz – 3 000 kHz
Interfaces
RS 232/485
PROFIBUS
Analog/Digital1
PROFINET2
Interfaces
Analog/Digital
RS 232
PROFIBUS
CANbus
Interfaces
Analog/Digital
1
2
optionally available
available upon request
Process output matrix
Output in kW
1
5
10
50
Epitaxy
100
250
10 – 100
50 – 300
Hardening
2.5 – 60
Inductively coupled plasma
30 – 100
Crystal growing/zone floating
5 – 50
Soldering
200 – 2,000
Melting
150 – 1,000
Forging
50 – 500
Welding
2.5 – 10
5 – 50
Vaporization
Sealing
1,000
40 – 120
Annealing
Tube welding
500
2.5 – 10
5,000
20,000
Expertise and experience ensure success.
We invite you to join us in exploring new territory.
TRUMPF Hüttinger is a pioneer in power conversion. Our expertise has enabled customers around the world to perfect existing processes and
create exciting new ones. We stand ready to supply you with the technology you need to compete in today’s business environment. Rely on
our expertise to help bring innovative products to market quickly, efficiently and cost-effectively. Depend on our products for years of troublefree operation and unsurpassed performance.
Complete process control, convenient operating features and high efficiency – these are
the benefits of the new induction generators
from the TruHeat MF Series 7000 (G2).
The new product family comes with a power
output of 60 to 240 kilowatts in a frequency
range of 0,5 to 200 kilohertz while boasting
a captivating user-friendly control concept.
Further highlights include the high power
density, the intelligent cooling concept as
well as the high peak efficiency of over 90
percent which makes these generators not
only environmentally friendly, but also easy
on the budget.
© TRUMPF Hüttinger GmbH + Co. KG, 2016. All rights reserved. Subject to errors and technical changes. 1375495 - V08
TRUMPF Hüttinger GmbH + Co. KG
Bötzinger Straße 80 · 79111 Freiburg · Germany
Phone +49 761 8971-0 · Fax +49 761 8971-1150
[email protected] · www.trumpf-huettinger.com