Burst Plug Temperature Effects A burst plug (aka rupture disk) is used to mitigate overpressure conditions. The burst plug is used as an intentional weak link in a process system. It is designed to rupture at a predetermined process pressure called the “burst pressure,” thereby protecting people, products, and processes. The Dynisco Burst Plug (Model 420) body is made of 303 stainless steel and a rupture disk of Inconel that will withstand the rigors of plastic extrusion systems. The BP420 is available in several pressure ranges, lengths, and fittings. While the Inconel rupture disk has a 900˚F/482˚C max temperature rating, it is still influenced by temperature. In other words, the properties of the Inconel metal change slightly with changes in temperature. The burst pressure specification is actually established at room temperature (~72˚F/22˚C). However, as the process temperature increases, the burst pressure decreases, as a percentage of the burst pressure range. Since the burst pressure decreases with increasing temperature, it is important to select the right pressure range at the outset, especially if the process is on the higher end of the pressure range and temperature. The following table details the effects of process temperature on the burst pressure range. The ˚F/C temperature is the process temperature. The %Effect is the additive or subtractive effect on the pressure range. For example, a burst plug selected at 10,000psi would be 94% effective at a process temperature of 580˚F/304˚C, meaning the burst plug would safely release at 94% of the specified pressure range, or 9,400psi. So if the customer’s process is at the high end of pressure and temperature, you might want to advise using a higher pressure range burst plug. However, you must also keep in mind that installing a burst plug at a burst pressure that is too high will defeat the purpose of installing this safety device. The burst plug selection is not complicated, but it does involve a few variables that need to be taken into consideration. Temperature Effects ˚F 30 40 50 60 72 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340 350 360 ˚C ‐1 4 10 16 22 27 32 38 43 49 54 60 66 71 77 82 88 93 99 104 110 116 121 127 132 138 143 149 154 160 165 171 177 182 % Effect 105 104 103 101 100 100 99 99 99 98 98 98 97 97 97 96 96 95 95 95 95 95 95 94 94 94 94 94 94 94 94 94 93 93 ˚F 370 380 390 400 410 420 430 440 450 460 470 480 490 500 520 540 560 580 600 620 640 660 700 720 740 760 780 800 820 840 860 880 900 ˚C 188 193 199 204 210 216 221 227 232 238 243 249 254 260 271 282 293 304 316 327 338 349 371 382 393 404 416 427 438 449 460 471 482 % Effect 93 93 93 93 93 93 93 93 93 93 93 93 94 94 94 94 94 94 94 94 94 93 93 93 93 93 93 93 93 93 93 93 93
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