ARTICLE IN PRESS Water Research 38 (2004) 3043–3050 Removal of water pollutants with activated carbons prepared from H3PO4 activation of lignin from kraft black liquors E. Gonzalez-Serranoa, T. Corderoa, J. Rodriguez-Mirasola, L. Cotorueloa, J.J. Rodriguezb,* a Department of Chemical Engineering, University of Malaga, Spain b Chemical Engineering, University Autonoma of Madrid, Spain Received 12 February 2003; received in revised form 4 February 2004; accepted 19 April 2004 Abstract Activated carbons with a high BET surface area and a well-developed porosity have been prepared from pyrolysis of H3PO4-impregnated lignin precipitated from kraft black liquors. Impregnation ratios within the range of 1–3 and activation temperatures of 623–873 K have been used, giving rise to carbons with different porous and surface chemical structure. Increasing the activation temperature and the impregnation ratio leads to a widening of the porous structure with a higher relative contribution of mesoporosity. The potential application of these carbons for the removal of water pollutants has been investigated by measuring their adsorption capacities for phenol, 2,4,5-trichlorophenol and Cr (VI) as representative of toxic contaminants found in industrial wastewaters. The results obtained compare well and even favorably with those reported in the literature for other activated carbons. An impregnation ratio and an activation temperature around 2 g H3PO4/g lignin and 700 K, respectively, are recommended as the best combination of operating conditions to prepare activated carbons for aqueous phase applications although at lower values of these two variables carbons with good adsorption capacities are also obtained. r 2004 Elsevier Ltd. All rights reserved. Keywords: Activated carbon; Lignin; Adsorption; Water pollutants; Phenol; 2,4,5-trichlorophenol; Cr (VI) 1. Introduction Activated carbons are the most important commercial adsorbents. Their high surface area together with their surface chemical structure allows them to be used in a wide variety of industrial applications, some of the most important dealing with the environmental field and particularly with water purification and industrial wastewater cleaning [1,2]. In these applications adsorption with activated carbon is most commonly oriented toward the removal of species which are recognized as *Corresponding author. Ingenieria Quimica, Facultad de Ciencias, Universidad Autonoma de Madrid, Ciudad Universitaria de Cantoblanco, 28049 Madrid, Spain.. E-mail address: [email protected] (J.J. Rodriguez). toxic pollutants, like phenols, halogenated organic compounds and chromium (VI), among others, whose presence in aqueous effluents is legally restricted to very low limits. Phenol and its derivatives represent an important group of refractory organic compounds present in a variety of industrial wastewaters because they are used as intermediates in the synthesis of dyes, pesticides, explosives, insecticides, etc. Chlorophenols are among the most toxic pollutants found in industrial wastewaters. Work on adsorption of phenol and phenol derivatives with activated carbons has been reported in the literature [3–8]. Chromium is one of the most important heavy metals because of its relative frecuency and high toxicity. It is present commonly as Cr(VI) and Cr(III). The former is considered as a powerful carcinogenic agent that 0043-1354/$ - see front matter r 2004 Elsevier Ltd. All rights reserved. doi:10.1016/j.watres.2004.04.048 ARTICLE IN PRESS 3044 E. Gonzalez-Serrano et al. / Water Research 38 (2004) 3043–3050 modifies the DNA transcription process causing important chromosomic aberrations. The removal of both forms of chromium from aqueous phase with activated carbons has been also reported by different authors [9– 12,7,13,14]. A wide diversity of carbonaceous materials have been used as precursors for activated carbon. Lignin has demonstrated its potential application in that respect from both physical (CO2) and chemical activation with ZnCl2 [15–17]. In this work we present our results on the preparation of activated carbons from H3PO4 activation of lignin precipitated from kraft black liquors and the application of these carbons as adsorbents to remove different water pollutants. Phenol, 2,4,5-trichlorophenol and Cr(VI) have been chosen as representative target contaminants. Previous work on H3PO4 activation of other precursors, including lignocellulosic materials and coals, has been reported in the literature [18–24]. 2. Materials and methods The lignin used in this work as a starting material was isolated from Eucalyptus Grandis kraft black liquors by acid precipitation. A complete typical analysis of this starting material has been reported in previous works [16,17]. After precipitation the lignin was centrifuged and dried in a fluidized bed. Prior to impregnation with H3PO4, the lignin was washed with 1% (w/w) H2SO4 aqueous solution followed by distilled water at 333 K and dried at 60 C in a vacuum dryer. After this the lignin had less than 0.1% ash content. It was impregnated by incipient wetting with 85% (w/w) aqueous H3PO4 at room temperature and dried during 24 h at 333 K in a vacuum dryer. The impregnation ratio (r ¼weight of H3PO4 relative to that of dry lignin) was varied from 1 to 3. The impregnated lignin was thermally treated under continuous N2 flow in an electrically heated horizontal tube furnace. In each experiment the activation temperature was reached at a 10 K/min heating rate and then maintained for 2 h. Different activation temperatures within the 623–873 K range were investigated. The activated samples were cooled inside the furnace, maintaining the N2 flow, and then washed with distilled water at 333 K until neutral pH and negative phosphate analysis in the eluate. The resulting activated carbons were dried at 373 K and weighted to determine the yield of the activation process. The yield values (weight of activated carbon relative to lignin, dry basis) fall always within a relatively narrow range of 44–52%. The carbon samples are identified with a P followed by two numbers indicating the impregnation ratio and the activation temperature (K). Thus, the sample P2/698 corresponds to the activated carbon prepared at r ¼ 2 and 698 K activation temperature. The porous structure of the activated carbons was characterized from N2 adsorption–desorption at 77 K and mercury porosimetry. The N2 isotherms were obtained in a Quantachrome Autosorb-1 apparatus after outgassing the samples at 453 K and 103 Torr. A porosimeter 4000 of Carlo Erba was used for mercury porsimetry. The apparent surface area was obtained from the BET equation within the 0.05–0.15 relative pressure range. The micropore volume and the external or non-microporous surface area were obtained from the as method [25]. The mesopore volume was obtained by combining the information derived from the BET isotherms (2–4 nm diameter range) and the mercury porosimetry (4–50 nm diameter range) [17]. The pH of the activated carbon samples in CO2-free distilled water has been determined by mixing 1 g of activated carbon with 35 cm3 of water. The suspensions were shaken and thermostated at 298 K for 2 days. Evaluation of surface carbon–oxygen groups was accomplished by Thermal Programmed Desorption (TPD) of activated carbon samples. These were performed under a continuous He flow at 10 K/min with heating rate up to a final temperature of 1173 K. The evolution of CO and CO2 was analyzed by mass spectrometry using an MSC 200 Balzers apparatus with a tungsten filament. The liquid phase adsorption experiments were performed by contacting 100 ml of aqueous solution of adsorptive at different starting concentrations with a weight of activated carbon adjusted close to 10 mg in 150 ml stoppered bottles placed in a thermostated shaker at 298 K. Several samples were prepared to obtain each experimental point of the isotherm so that we could analyze the residual concentration in the aqueous phase at different contact times up to equilibration. Phenol and 2,4,5-trichlorophenol were determined by UV spectrophotometry at 279 and 203 nm wavelength, respectively. Chromium was analyzed by atomic absorption spectrometry. The equilibrium values have been fitted to the Langmuir (q ¼ ðKe qm Ce Þ=ð1 þ Ke Ce Þ) and Freundlich (q ¼ KCen ) equations. From the Langmuir equation the monolayer adsorption capacity, qm ; and the equilibrium constant, Ke ; were calculated. In the Freundlich equation, K is a constant related to the adsorption capacity and n is an empirical parameter representative of the magnitude of the adsorption driving force. 3. Results and discussion 3.1. Characterization of the activated carbons 3.1.1. Porous structure Figs. 1 and 2 show the N2 adsorption–desorption isotherms of the activated carbons obtained at different temperatures and impregnation ratios, respectively. ARTICLE IN PRESS E. Gonzalez-Serrano et al. / Water Research 38 (2004) 3043–3050 V (cm3(STP)/g AC) Table 1 summarizes the structural characteristics of these carbons. All the carbons show a modified type I isotherm corresponding to a predominantly microporous structure with a contribution of mesoporosity whose magnitude and distribution depends on the two aforementioned variables. As can be seen, activation proceeds at relatively low values of temperature, giving rise to a considerable development of BET surface area. At an impregnation ratio of 2 more than 1000 m2/g are reached at 623 K. The surface reaches a maximum value close to 1500 m2/g at around 700 K and then decreases moderately up to the highest temperature investigated (873 K). This trend is quite similar to that reported by other authors for H3PO4 activation of different precursors but the values of surface area reached reveal a fairly good behavior of lignin as compared with most of those precursors [19,20,26,22,24]. All the activated carbons prepared within the thermal range investigated show fairly high values of micropore volume and its evolution with activation temperature becomes parallel to that of the BET surface area. A 800 P2/698 700 P2/773 600 P2/873 500 similar situation is observed with regard to the total mesopore volume and to the external or non-microporous surface area. The relative contribution of external to the total (or BET) surface area reaches a maximum value close to 20% at around 700 K and then decreases slowly up to a 15% at 873 K. The activation temperature does not show a significant effect on the distribution of mesopore size, falling in all the cases the ratio between the volume of mesopores wider than 8 nm and the total volume of mesopores within a 55–60%. A moderately wider distribution of microporosity, as obtained from the MP method [27], has been observed at increasing activation temperature. The impregnation ratio r does not show a remarkable effect on the BET surface area within the range tested but it affects significantly to the distribution of porosity. At 698 K activation temperature, at the lowest r value (r ¼ 1) more than 98% of the surface area is associated to the micrporosity whereas at r ¼ 2 the non-microporous surface area represents 20% of total BET surface area and at r ¼ 3 this relative contribution reaches almost a 50% which corresponds to a fairly mesoporous structure. Thus, an increase of the impregnation ratio gives raise to a considerable widening of the porous structure of the resulting carbons with a substantially higher contribution of mesoporosity. Nevertheless, that widening effect does not appear so clear and systematic when looking at the pore size distribution within the mesopore range itself. P2/623 400 300 200 100 0 0.0 0.2 0.6 0.4 0.8 1.0 P/Po Fig. 1. N2 adsorption–desorption isotherms (77 K) of activated carbons obtained at different temperatures with r=2. 800 P2/698 700 V (cm3(STP)/g AC) 3045 P3/698 600 500 400 P1/698 300 200 100 0 0.0 0.2 0.4 0.6 0.8 1.0 P/Po Fig. 2. N2 adsorption–desorption isotherms (77 K) of activated carbons obtained at different impregnation ratios (activation temperature, 698 K). 3.1.2. Surface chemical structure Activated carbons bear different oxygen surface groups whose nature and amount depend on the starting material and the activation treatment [1]. The carbon– oxygen groups of acidic character (carboxylic, lactonic) evolve as CO2 upon thermal desorption whereas the non-acidic (carbonyl, ether, quinone) and phenol groups give rise to CO. Anhydride evolve as both CO and CO2 [28]. Table 2 reports the amounts of CO and CO2 evolved from TPD of some of the activated carbons up to a final temperature of 900 C. According to these results, increasing the activation temperature and the impregnation ratio decreases the presence of oxygen acidic groups on the surface of the resulting carbons, although the relative amount of these type of groups is in all the cases fairly low and even, no CO2 was detected from the TPD of the activated carbon prepared at the highest activation temperature investigated (873 K). On the contrary, the amount of carbon–oxygen surface groups evolving as CO compares well and even favorably with that reported for many other activated carbons including surface modified carbons, by oxidation [9,28]). An increase of the activation temperature increases the total amount of carbon–oxygen surface groups and the same can be said with regard to the impregnation ratio ARTICLE IN PRESS E. Gonzalez-Serrano et al. / Water Research 38 (2004) 3043–3050 3046 Table 1 Characterization of porous structure of activated carbons Ativated carbon ABET (m2/g) External area (m2/g) Micropore volume, Vs (cm3/g) Mesopore volume (20 ÅoDo80 Å) (cm3/g) Mesopore volume (80 ÅoDo500 Å) (cm3/g) Total mesopore volume (cm3/g) P2/623 P2/698 P2/773 P2/873 P1/698 P3/698 1031 1459 1372 1244 1336 1363 45 281 146 195 18 662 0.57 0.82 0.74 0.70 0.62 0.36 0.08 0.27 0.25 0.23 0.03 0.26 0.10 0.26 0.37 0.34 0.13 0.46 0.18 0.53 0.62 0.57 0.16 0.72 Table 2 CO and CO2 evolved from TPD of activated carbons P2/698 P2/773 P2/873 P1/698 P3/698 CO2 (mg/g) 7.1 5.8 E0 7.7 6.7 CO (mg/g) 63 79.6 110.4 59.9 75.5 Total equivalent O (mg/g) 41.2 49.7 63.1 39.8 48.0 P2/773 180 160 P2/873 140 q (mg/g AC) Carbon sample 200 P2/698 120 P2/623 100 80 P2/698(pH=3) 60 40 20 0 0 although in this case the effect seems to be less significant. 20 40 60 80 100 120 Ce (mg/l) 140 160 180 200 Fig. 3. Adsorption isotherms of phenol (298 K) on the activated carbons obtained at different activation temperatures (pH=6, unless indicated). 3.2. Adsorption results As indicated before the potential application of these activated carbons as adsorbents for removal of water pollutants have been checked for three target species chosen as representative of toxic organic (phenol and 2,4,5-trichlorophenol) and inorganic (Cr(VI)) contaminants. 3.2.1. Phenol Fig. 3 shows the adsorption isotherms obtained for phenol at 298 K with the activated carbons prepared at different activation temperatures and constant r ¼ 2: The figure includes also information on the effect of pH on the adsorption of phenol. As a first conclusion the adsorption capacities compare fairly well and even favorably with those reported in the literature for other activated carbons [18,29,30,4,7,8]. The differences observed on the adsorption capacities of these carbons cannot be explained from their different BET surface area. In fact, a reliable correlation between this and the Langmuir monolayer capacity was not obtained. Using the micropore volume instead of the surface area provides a much better correlation with the relative adsorption capacities of these carbons as can be seen in Fig. 4. The values reported in that figure can be fitted to a linear equation given by the following expression: qm ¼ 260:8Vs þ 20:8; where qm represents the Langmuir monolayer adsorption capacity (mg Phenol/g activated carbon) and Vs is the micropore volume of each carbon (cm3/g). Nevertheless, looking at the correlation coefficient (0.92) and the deviations of the slope and intercept values (738 and 724, respectively), this equation has to be taken only as an approximate representation on the trend of qm versus Vs : Nevertheless, the micropore volume alone does not appear sufficient to understand the trend observed on the adsorption capacities of the different carbons. In fact, the P2/698 sample, which presents the highest micropore volume, yields a somewhat lower capacity than the two other carbons obtained at the same impregnation ratio but at higher activation temperatures. As indicated before, an increase of the activation temperature increases the presence of carbon–oxygen surface groups of the non-acidic character (CO evolving ARTICLE IN PRESS E. Gonzalez-Serrano et al. / Water Research 38 (2004) 3043–3050 250 3047 500 P2/773 P2/873 P2/698 450 400 200 q (mg/gAC) qm (mg/g AC) 350 150 100 P2/623 300 250 200 150 100 50 50 0 0 0 0 0.1 0.2 0.3 0.4 0.5 Vs (cm3/g AC) 0.6 0.7 0.8 0.9 Fig. 4. Langmuir monolayer adsorption capacities of phenol versus the micropore volume of activated carbons. groups) and this may compensate the effect of a lower micropore volume. The influence of basic surface oxygen groups on the adsortion of phenol by activated carbons has been reported in the literature [6,31,7]. 3.2.2. 2,4,5-trichlorophenol The adsorption isotherms obtained at 298 K for 2,4,5trichlorophenol with the activated carbons prepared at different activation temperatures are depicted in Fig. 5. Again, as a first conclusion, a comparison of the adsorption capacities obtained with those reported in the literature [30,4] reveal the feasibility of these carbons for this potential application. In spite of the differences in water solubility and molecular weight between 2,4,5-trichlorophenol and phenol, the amounts adsorbed become quite comparable and even similar in terms of mmol of adsorbate/g activated carbon. Nevertheless, the so-called relative affinity toward the adsorbent, namely the product of the equilibrium constant and the monolayer capacity from the Langmuir equation, qm Ke (see Table 3), becomes substantially higher for 2,4,5-trichlorophenol as expected from its less hydrophilic character and the presence in this molecule of electron-withdrawing –Cl. Electron withdrawal or deactivation of the benzenic ring favors the formation of electron donor–acceptor complexes between these ring and basic groups on the surface of activated carbons, increasing in that way the qm Ke value. Again, as in the case of phenol, there is no systematically consistent dependence of the adsorption capacity of the different carbons with the BET surface area. Now the micropore volume does not allow either to obtain such a dependence most probably because the accessibility to the whole microporosity of the carbons is more restricted in the case of trichlorophenol than for phenol. A complete explanation of the relative adsorption capacity of these carbons based only on the porous structure has not been found because the uptake of 5 10 15 20 25 30 Ce (mg/l) 35 40 45 50 Fig. 5. Adsorption isotherms of 2,4,5-trichlorophenol (298 K) on activated carbons obtained at different activation temperatures (r=2). trichlorophenol from aqueous phase is the result of a combined effect of porosity and surface oxygen groups. Looking at this last there is a reasonably good dependence of the aforementioned relative affinity and the amount of those surface groups. Anyway, the differences found among the adsorption capacities of these carbons are relatively low, with the highest and lowest values of the Langmuir monolayer capacity differing slightly more than a 10% of the average value. 3.2.3. Chromium (VI) Fig. 6 reports the adsorption isotherms obtained for Cr (VI). According to the adsorption capacities of these carbons their feasibility for Cr (VI) removal from aqueous solution compares fairly well, and in many cases favorably, with that of many other activated carbons reported in the literature [9,11,32]. The relative adsorption capacity of the different carbons increases with the activation temperature and with the impregnation ratio both of which are related with a widening of the porous structure. Although the size of Cr (VI) should allow a relatively easy access to the microporosity, that access may be partly hindered by the existence of negative surface oxygen groups of basic character at the entrance of micropores [33]. In fact, the differences observed among the adsorption capacities of these activated carbons cannot be explained consistently with the micropore volume values. At lower pH (3) the adsorption capacity increases significantly as can be seen in Fig. 6. These results can be explained if Cr(VI) in the presence of activated carbons is partially reduced to Cr(III); this reduction takes place at acid pH on the surface of the carbon and has been described in the literature [1,11] ), besides, chromium is now adsorbed as anion, Cr(VI), and as cation, Cr(III). In our case, the pH of carbons used in this study is between 2.4 and 2.8, and in the case of the adsorption of Cr(VI) at pH=3, the reduction of Cr(VI)–Cr(III), in the carbon surface, is ARTICLE IN PRESS E. Gonzalez-Serrano et al. / Water Research 38 (2004) 3043–3050 3048 Table 3 Isotherms fitting parameters (298 K) Adsorbate Activated carbon Langmuir Freundlich qm (mg/g) Ke (l/mg) R 2 n Ka Phenol (pH=6) P2/623 P2/698 P2/773 P2/873 P1/698 P3/698 169.5 200.0 227.3 212.8 188.7 107.5 0.11 0.11 0.18 0.16 0.15 0.65 0.96 0.97 0.99 0.91 0.88 0.99 0.56 0.58 0.45 0.35 0.36 0.20 TCPhb (pH=6) P2/623 P2/698 P2/773 P2/873 P1/698 P3/698 416.7 454.5 476.2 434.8 384.6 400.0 0.13 0.15 0.25 0.26 0.33 0.19 0.96 0.93 0.97 0.99 0.98 0.97 0.47 0.36 0.34 0.41 0.35 0.38 65.2 103.1 129.4 100.5 107.9 90.6 0.98 0.99 0.99 0.99 0.96 0.99 Cr(VI) (pH=7) P2/698 P2/773 P2/873 P1/698 P3/698 39.7 42.6 49.3 34.0 55.9 0.10 0.08 0.06 0.06 0.01 0.99 0.99 0.97 0.98 0.91 0.29 0.29 0.31 0.39 0.76 10.2 10.3 10.3 5.3 1.1 0.97 0.99 0.96 0.96 0.96 Cr(VI) (pH=3) P2/698 P2/773 P2/873 P1/698 P3/698 84.0 84.7 84.0 81.3 92.6 0.14 0.10 0.27 0.07 0.22 0.99 0.99 0.99 0.98 0.99 0.35 0.37 0.30 0.40 0.31 18.7 15.9 24.5 13.1 25.2 0.86 0.99 0.79 0.88 0.85 a b 0.99 0.99 0.97 0.89 0.89 0.94 Ce in mg/l and q in mg/g. TCPh=2,4,5-trichlorophenol. 90 80 P2/698(pH=3) 70 q (mg/g AC) 6.5 7.32 17.6 24.8 21.2 35.7 R2 60 50 P2/873 40 P2/773 P2/698 30 P1/698 20 10 widely used models for liquid phase adsorption. Table 3 summarizes the values of the fitting parameters together with the corresponding correlation coefficient obtained for each adsorptive and activated carbon. According to the fits obtained, none of those two equations can be postulated as definitely better to reproduce the equilibrium data, particularly in the case of phenol. The Freundlich model provides, in general, a somewhat better fit for 2,4,5-trichlorophenol and the Langmuir equation for Cr(VI). 0 0 10 20 30 40 50 60 Ce (mg/l) 70 80 90 100 Fig. 6. Adsorption isotherms of Cr (VI) (298 K) on activated carbons (pH=7, unless indicated). thermodynamically favored, probably by –OH groups of the carbon surface of the hydroquinone type [11]. 3.2.4. Fitting of the isotherms The isotherms obtained belong to the L-type of the Giles’ classification [34]. In general they fitted reasonably well, both the Langmuir and the Freundlich equations, to make reference to two well-known and 4. Conclusion Chemical activation through thermal treatment of H3PO4-impregnated lignin from kraft black liquors allows to obtain activated carbons with a high surface area and a well-developed micro- and mesoporosity which make them good candidates as aqueous phase adsorbents. The adsorption capacity of these carbons for three important target compounds used as representative of water toxic pollutants (phenol, 2,4,5trichlorophenol and Cr(VI)) compares well and even favorably with that reported for other activated carbons. ARTICLE IN PRESS E. Gonzalez-Serrano et al. / Water Research 38 (2004) 3043–3050 As a general conclusion of a practical meaning with regard to the preparation of these activated carbons an impregnation ratio and an activation temperature around 2 g H3PO4/g lignin and 700 K, respectively, provide the recommended combination of operating conditions leading to the best activated carbons, concerning their potential use as adsorbents for water pollutants removal, although lower values of these variables are also sufficient to obtain activated carbons with good adsorption capacities. [13] [14] [15] [16] Acknowledgements The authors acknowledge the Spanish MCYT for financial support through the research project PPQ20001763-C01 and CO-3. References [1] Bansal RC, Donnet JB, Stoeckli F. Active carbon. New York: Marcel Dekker; 1988 [Chapter 2]. [2] Jankowska H, Swiatkowski A, Choma J. Active carbon. Chinchester: Ellis Horwood; 1991. [3] Coughlin RW, Erza RS, Tan RN. 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