Harley-Davidson FLSTF Fat Boy
TM
41
Pack 23
Harley-Davidson FLSTF Fat Boy
Harley-Davidson FLSTF Fat Boy
CONTENTS
Harley-Davidson FLSTF Fat Boy: Assembly Guide
204
Stage 73: The brake pedal
Stage 74: The right saddlebag
Stage 75: The engine hoses
Editorial and design by Continuo Creative, 39-41 North Road, London N7 9DP.
Published in the UK by De Agostini UK Ltd, Battersea Studios 2, 82 Silverthorne
Road, London SW8 3HE.
Published in the USA by De Agostini Publishing USA, Inc., 915 Broadway, Suite
609, New York, NY 10010.
All rights reserved © 2015
Warning: Not suitable for children under the age of 14. This product is not a toy and
is not designed or intended for use in play. Items may vary from those shown.
TM
Harley-Davidson FLSTF Fat Boy: Assembly Guide
St a g e 7 3
Yo ur parts
The brake pedal
1
Fender bib
With this stage, you have received a fender bib, one of the custom
parts for your Fat Boy. Store it safely with other pieces. In this stage’s
assembly, you will work on the Fat Boy’s brake pedal, which was
started in the last stage. You’ll need the brake pedal parts from Stage
47, some of which you partly assembled in Stage 72.
Th is stag e’s asse mbl y
S tag e 7 2
The brake pedal assembly
S tag e 4 7
The brake pedal parts
204
Harley-Davidson FLSTF Fat Boy: Assembly Guide
1
2
Place the brake pedal on its support behind
the footrest, as shown in the photos.
Secure the pedal with a type W screw, placed in
the hole in the bracket.
3
5
4
Loop the end of the brake cable around the
screw on the pedal.
Now tighten the screw to secure the brake cable.
205
Assembly of the brake pedal is now complete.
Harley-Davidson FLSTF Fat Boy: Assembly Guide
St a g e 7 4
Fro m S tag e 3 8
The right saddlebag
With this stage, you receive another accessory for your Fat Boy, the right saddlebag.
Store it safely with your other parts. For this stage’s assembly, you will need the small
cover from Stage 38, the radiator from Stage 49, the oil filter and support from Stage 63,
Small cover
and cable C from Stage 65. You will also need a type K screw, a Phillips screwdriver and
Fro m S tag e 4 9
some cyanoacrylate glue.
You r p arts
1
The right saddlebag
Radiator
F r om S tage 63
Fro m S tag e 6 5
Cable C
Oil filter and support
206
Harley-Davidson FLSTF Fat Boy: Assembly Guide
1
Insert the two ends of cable C into the
holes in the radiator.
2
3
Insert the silver end of cable C into the
hole in the engine.
If necessary, secure the wires with a drop of glue.
4
Place the support on the oil filter.
5
8
Attach the radiator to the frame by
inserting it into the two holes shown.
6
7
Fit the small cover over
the screw hole.
Place the assembled oil filter into the hole
on the support indicated by the arrow.
Secure the filter with a type K screw.
207
Harley-Davidson FLSTF Fat Boy: Assembly Guide
St a g e 7 5
A picture of the authentic
Fat Boy, showing the pillion
backrest in place.
The engine hoses
With this stage, you receive part of the pillion backrest, an item which
you can use to customise your Fat Boy (see photo right). Keep it safe
with the other parts. In this stage’s assembly, you will need the bike
assembly to continue work, fixing the hoses between different parts of
the engine. You will need the four hoses provided with Stage 66, and
some cyanoacrylate glue.
You r p arts
1
Pillion backrest support
F r om S ta ge 66
Engine hoses x 4
T
X
208
Y
Z
Harley-Davidson FLSTF Fat Boy: Assembly Guide
A
Hose Y
B
A
B
2
A
1
Hose X
B
Take hose Y. Fix one end to the
engine block and the other to the
oil pump.
B
This hose has a plug at one end (A) and a
socket at the other (B). If either end of the
hose will not stay in place, apply a drop of
cyanoacrylate glue.
A
Hose X fits between the frame and the
oil pump. This hose has a plug at one
end (A) and a socket at the other (B).
3
A
Hose Z
B
4
A
A
Hose T
B
Hose T connects the second port
of the oil tank to the base of the
frame. This hose also has a plug
on both ends.
B
Hose Z connects the engine to a port
in the oil tank. The hose has a plug on
both ends.
A
B
209
TM