Introduction to Gas Turbines Gas turbines are internal combustion engines which convert heat energy of a fluid (product of combustion) into mechanical energy of a rotating shaft or axial thrust for propulsion. Main Applications: Aircraft Engines (Jet Engines), Helicopters, Ship Engines Power Generation Advantages: • Great power-to-weight ratio (5 - 10 kW/kg) compared to reciprocating engines (<1 kW/kg). • Smaller than their reciprocating counterparts of the same power. Disadvantages: • Expensive • high speeds and high operating temperatures • designing and manufacturing gas turbines is a tough problem from both the engineering and materials standpoint • Tend to use more fuel when they are idling • They prefer a constant rather than a fluctuating load. Main components: 1. Compressor 2. Turbine 3. Combustion Chamber 4. Nozzle for producing thrust (Turbo-jet type) or power turbine (Turbo-prop type) for generating shaft power. Fig-1: Open cycle gas turbine Fig-3: Jet Engine (Gas Turbine) Fig-2: Closed cycle gas turbine Operating Principle: Air at atmospheric pressure enters the compressor and exits at high pressure. The high pressure air enters the combustion chamber where fuel is added and ignited by a spark plug. This high pressure, high temperature combustion gas then expands through the turbine which drives the compressor and rotates another shaft of a machine or an electric generator or allows further expansion through a nozzle to generate thrust for propulsion. Page 1 of 6 Air Standard Brayton Cycle: Processes: 1 – 2 : Isentropic Compression Process 2 – 3 : Constant Pressure Combustion 3 – 4 : Isentropic Expansion Process 4 – 1 : Constant Pressure Exhaust Fig. 4: Air standard Brayton cycle for Gas Turgine. For a gas turbine working on air standard Brayton cycle, p p rp = 2 = 3 p1 p4 Pressure ratio, T2 = T1rp Or, Tx ⎛ px ⎞ =⎜ ⎟ Ty ⎜⎝ p y ⎟⎠ ⎛ vy ⎞ =⎜ ⎟ ⎝ vx ⎠ T3 ⎛ p3 ⎞ =⎜ ⎟ T4 ⎝ p4 ⎠ k −1 Work Output Brayton cycle Efficiency = Heat Supplied = Heat Supplied − Heat Rejected Heat Supplied i.e., η= i.e., η= Or, (2) Again, for isentropic expansion process, 3 → 4 : For any isentropic process, x → y , k −1 k k −1 k Or, T3 = T4 rp k −1 k k −1 k = ( rp ) k −1 k (3) Putting (2) and (3) into (1), we get, T4 − T1 η = 1− Wout Qin − Qout = Qin Qin T4 rp k −1 k − T1rp k −1 k (T4 − T1 ) = 1− rp k −1 k (T4 − T1 ) ma c p (T3 − T2 ) − ma c p (T4 − T1 ) ma c p (T3 − T2 ) T −T η = 1 − 4 1 (1) T3 − T2 Therefore, T2 ⎛ p2 ⎞ =⎜ ⎟ T1 ⎝ p1 ⎠ = ( rp ) k −1 k 1 rp Now for isentropic compression process, 1 → 2 : k −1 k η = 1− where, k= k −1 k cp cv and k = 1.4 for air. So, the efficiency of the Brayton cycle increases with increasing pressure ratio rp. Page 2 of 6 Problem-1: A gas turbine working on ideal Brayton cycle has the following data: Air (cp=1005 J/kgK) enters the compressor at 0.1 MPa, 20oC at a mass flow rate of 10 kg/s. The pressure leaving the compressor is 1 MPa, and the maximum temperature in the cycle is 1225oC. Determine (i) the pressure ratio, (ii) the compressor work (back work), (iii) the turbine work, (iv) the net work, (v) the work ratio, (vi) the back work ratio, (vii) the total heat input and (viii) the overall cycle efficiency. Solution: Given, ma = 10 kg/s, cp = 1005 J/kgK p1 = 0.1 MPa T1 = 20oC = (273+20)K=293K p2 = 1 MPa T3 = 1225oC = 273+1225)K=1498K Therefore, the turbine work, wt = macp(T3 – T4) = (10 kg/s)(1005 J/kgK)(1498K – 775.9K) = 7.26 MW Ans. (i) The pressure ratio, rp= p2/p1 = 1/0.1= 10 Ans. (iv) The net work, Wnet= Wt – Wc = 7.26 – 2.74 = 4.52 MW Ans. (ii) The compressor work, wc= macp(T2 – T1) (v) The work ratio, rw = Wnet / Wt = 4.52 / 7.26 = 0.623 Ans. We have, T2 ⎛ p2 ⎞ =⎜ ⎟ T1 ⎝ p1 ⎠ k −1 k = ( rp ) k −1 k (vi) The back work ratio, rb = Wc / Wt = 2.74 / 7.26 = 0.377 Ans. (vii) The total heat input, Qin = ma c p (T3 − T2 ) Or, 1.4 −1 T2 = (10 ) 1.4 = (10)0.2857 = 1.9307 293 Or, T2 = 565.7 K Therefore, the compressor work (back work), wc= macp(T2 – T1) = (10 kg/s)(1005 J/kgK)(565.7K – 293K) = 2.74 MW Ans. = (10 kg/s)(1005 J/kgK)(1498K – 65.7K) =9.37 MW Ans. (viii) The overall cycle efficiency, η = 1− rp (iii) The turbine work, wt = macp(T3 – T4) We have, Or, Or, T3 ⎛ p3 ⎞ =⎜ ⎟ T4 ⎝ p4 ⎠ k −1 k = ( rp ) 1 Or, k −1 k k −1 k η = 1− 1 = 1− (10) 1.4 −1 1.4 1 = 0.482 1.9307 i.e., η = 48.2% Ans. 1.4 −1 1498 = (10 ) 1.4 = (10)0.2857 = 1.9307 T4 T4 = 775.9 K Or, The overall cycle efficiency, W 4.52 η = net = = 0.482 Qin 9.37 Page 3 of 6 i.e., η = 48.2% Ans Optimum Pressure Ratio: We have, for a gas turbine working on an ideal Brayton cycle, T2 ⎛ p2 ⎞ =⎜ ⎟ T1 ⎝ p1 ⎠ k −1 k T ⎛p ⎞ = 3 =⎜ 3 ⎟ T4 ⎝ p4 ⎠ i.e., k −1 k Or, d (Wnet ) T = ma c p (0 + 0 − 1 + 32 T1 ) = 0 dT2 T2 T2 = (T3 )(T1 ) This is the value of T2 for maximum Wnet. T T2 T3 = , i.e., T4 = 3 T1 T1 T4 T2 Again, The net work, Wnet = Wt − Wc = ma c p (T3 − T2 ) − ma c p (T4 − T1 ) Or, Now again from, T2 ⎛ p2 ⎞ =⎜ ⎟ T1 ⎝ p1 ⎠ k −1 k k p ⎛ T ⎞ k −1 we get, 2 = ⎜ 2 ⎟ p1 ⎝ T1 ⎠ = ma c p (T3 − T2 − T4 + T1 ) = ma c p (T3 + T1 − T2 − T4 ) So, optimum pressure ratio, T3 k k k T1 ) T2 p2 ⎛ T2 ⎞ k −1 ⎛ (T3 )(T1 ) ⎞ k −1 ⎛ T3 ⎞ 2( k −1) ⎟ =⎜ ⎟ Here, T1 is compressor inlet temperature which ( rp )opt = p = ⎜ T ⎟ = ⎜⎜ ⎟ T 1 1 ⎝ 1⎠ ⎝ T1 ⎠ ⎝ ⎠ is always atmospheric. T3 is the turbine inlet k temperature which is also fixed by turbine 2( k ⎛ ⎞ −1) materials thermal stress limit. So, ( rp )opt = ⎜ TT3 ⎟ ⎝ 1⎠ So to get the maximum net work we have to differentiate Wnet with respect to T2. Or, Wnet = ma c p (T3 + T1 − T2 − Problem-2: In a gas turbine, air (cp=1005 J/kgK) enters the compressor at 0.1 MPa, 20oC at a mass flow rate of 10 kg/s. The pressure leaving the compressor is 1 MPa, and the maximum temperature in the cycle is 1225oC. Determine (i) the optimum pressure ratio, (ii) the compressor work for optimum pressure ratio, (iii) the turbine work for optimum pressure ratio, (iv) the overall cycle efficiency for optimum pressure ratio. Solution: Given, ma = 10 kg/s, cp = 1005 J/kgK p1 = 0.1 MPa T1 = 20oC = (273+20)K=293K p2 = 1 MPa T3 = 1225oC = 273+1225)K=1498K (i) (ii) The optimum pressure ratio, k (r ) p opt 1.4 ⎛ T ⎞ 2( k −1) ⎛ 1498 ⎞ 2(1.4 −1) =⎜ 3 ⎟ =⎜ ⎟ ⎝ 293 ⎠ ⎝ T1 ⎠ = ( 5.113) 1.75 =17.4 Ans. Page 4 of 6 The compressor work, wc= macp(T2 – T1) For optimum pressure ratio, T2 = (T3 )(T1 ) = (1498)(293) = 662.5 K Therefore, the compressor work (back work), wc= macp(T2 – T1) = (10 kg/s)(1005 J/kgK)(662.5K – 293K) = 3.71 MW Ans. (iii) The turbine work, wt = macp(T3 – T4) Or, T3 ⎛ p3 ⎞ =⎜ ⎟ T4 ⎝ p4 ⎠ k −1 k = ( rp ) (iv) The overall cycle efficiency, 1 η = 1− k −1 k (rp ) 1.4 −1 1498 = (17.4 ) 1.4 = (17.4)0.2857 = 2.262 T4 Or, T4 = 662.2 K Therefore, the turbine work, wt = macp(T3 – T4) = (10 kg/s)(1005 J/kgK)(1498K – 662.2K) = 8.40 MW Ans. Or, Or, η = 1 − Or, i.e., k −1 k 1 1.4 −1 1.4 (17.4) 1 η = 1− = 0.557 2.262 η = 55.7% Ans. Increasing Gas Turbine Efficiency by intercooling, reheating and regeneration: Fig. 5: Gas Turbine with intercooling, reheating and regeneration. Gas turbine performance can be improved by intercooling, reheating and/or regeneration. Multistage compression (C1 and C2) with intercooling saves compressor work as well as increases volumetric efficiency. Reheating is done by using two turbines. After partial expansion in the high pressure turbine (T1) the gas is again heated to initial temperature and then finally expanded in the low pressure turbine (T2) producing greater work output. Regeneration is accomplished by utilizing some of the heat of the waste gas leaving the turbine to increase the temperature of the air entering the combustor. Considerable saving of energy is possible by regeneration leading to increased cycle efficiency. Page 5 of 6 Combined Cycle Power Plant OCGT = Open Cycle Gas Turbine CCGT = Combined Cycle Gas Turbine HRSG = Heat Recovery Steam Generator GT = Gas Turbine ST = Steam Turbine CC = Combustion Chamber An Open Cycle Gas Turbine (OCGT) has a compressor, a combustor and a turbine (GT). In this type of cycle, the input temperature to the turbine (the firing temperature), is relatively high (900°C to 1,400°C). The output temperature of the exhaust flue gas is also high (450°C to 650°C). This is therefore high enough to provide heat for a second cycle which uses steam as the working fluid (a Rankine cycle) which is used to drive a steam turbine (ST). Thus both GT and ST can be coupled with generators (G) to produce electricity in a Combined Cycle Gas Turbine (CCGT) power plant. In a CCGT power plant, the heat of the gas turbine's exhaust is used to generate steam by passing it through a heat recovery steam generator (HRSG) with a live steam temperature between 420°C and 580°C. The condenser of the Rankine cycle is usually cooled by water from a lake, river, sea or cooling towers. For large scale power generation a typical set would be a 400 MW Gas Turbine coupled to a 200 MW Steam Turbine giving 600 MW. A big power station might comprise between 2 and 6 such sets. The HRSG can be designed with supplementary firing of fuel after the gas turbine in order to increase the quantity or temperature of the steam generated. By combining both gas and steam cycles, high input temperatures and low output temperatures can be achieved. The efficiency of the cycles add, because they are powered by the same fuel source. If the plant produces only electricity, efficiencies of up to 60% can be achieved. Page 6 of 6
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