Eggers Dynamometer Performance test stands Fuel consumption meters Diagnosis systems FCM - 100 The mobile FCM - 100 fuel consumption meter Measurement of fuel consumption for mobile automotive measurement technology – For billing to the nearest litre, training sessions, driver training, vehicle comparison tests etc. The FCM - 100 is a fuel consumption meter developed to be installed in vehicles and stationary engines, and is the product of many years of experience spent developing semimobile fuel consumption meters for our performance test stands. It is also usable with all injection systems currently available on the market. This measurement unit is suitable for diesel engines up to 365 kW/around 500 HP. The scope can optionally be extended up to 1840 kW/around 2500 HP, although precise measurement for engines under 200 HP is not possible in this case. The measurement is made using an oval wheel meter with precision of under 1%. Advantages The measuring device consists of a stable aluminium housing and can be installed right next to the engine. It is advisable to mount the device on rubber dampers, however, to minimise vibrations as much as possible. When used in various vehicles, the FCM - 100 can be equipped with quick-action couplers, to ensure swift and problem-free exchange. When not in use, the quick-action couplers on the vehicles are simply put together and the vehicle can continue to be used without a fuel consumption gauge. - Ultra-easy installation - Boosts driver awareness of fuel-saving - Suitable for all conventional fuel supply systems - For diesel, biodiesel and RME - For tractors, harvesters, passenger cars, trucks, stationary engines etc. - Leak-free quick-action coupler - Detached electronics (securely protected against heat and vibrations) - RS232 socket - USB socket - Configurable inputs for consumption, speed and temperature signals - Indicator for current and total fuel consumption - Radio transmission of measurement data (up to 4 transmitters on a single receiver) optional - Measurement cell made of rustproof aluminium, stainless steel oval wheels Fig. 2 Fig. 3 The display (Fig. 2) can be positioned freely as desired within the driver’s cabin and indicates the current consumption in l/h. This real-time display encourages the driver to ensure the engine is operating within the optimal working range, which in turn will lead to a marked reduction in fuel consumption. The display can also be switched to show the total consumption of the machine, all of which facilitates precise billing of the diesel consumed. When using the optional storage facility (Fig. 3), the consumption figures are recorded over a longer period and can subsequently be sorted on any PC using Excel software. The driver can also start a new measurement at the touch of a button, allowing consumption to be stored per work order or customer, which is a particularly appealing option for contractors wishing to calculate diesel consumption. When using a display with a memory card, the engine speed can also be entered and recorded and during the later evaluation, this means more accurate conclusions can be drawn concerning the performance of the driver. Speed is reduced either via the terminal “W“ on the alternator or a separate speed sensor that is positioned on the engine’s V-belt pulley, where the screw heads of the belt pulley fixture are scanned. (Fig. 4) Technical Data Dimensions of measurement device: Dimensions of display: Weight of measurement device: Weight of display: Protection class: Temperature range: Media: Impulses: Measurement range: Measuring accuracy: Reproducibility: Working pressure: Power supply: Outputs: 130 x 130 x 40 mm around 100 x 100 x 60 mm around 1.5 kg around 0.7 kg IP 54 -20° - 80° C Diesel, biodiesel, RME, other media on request 2000 / l (optional 4000 / l) 1 – 100 l/h (optional 15 – 500 l/h) 1% from actual value 0.03 % max. 5 bar 8 – 30 V DC RS232, USB Inputs: Consumption signal, temperature (PT100), speed (square-wave signal) Display: Current consumption, total consumption (optionally available with memory card, to enable consumption within a specific period to be determined) Fig. 4 Organisation chart with the various possible combinations 1.0.Basic FCM - 100 model (mobile fuel controller) up to 100 l consumption 1.0.1. Quick-release locks 2.0. Basic unit (FCM - 100) with enhanced precision (mobile fuel controller) up to 100 l consumption 1.2. Consumption indicator 1.3. Consumption indicator + memory 1.3.1. Speed sensor For training purposes For training purposes, the FCM - 100 can also be supplied with a radio link. In this case, the measured data, such as consumption in [l/h] and speed in [1/min] are sent via the in-vehicle radio transmitter to the radio receiver on the computer. Specially developed dedicated evaluation software then records this data, which can then be saved and printed out. This facilitates subsequent analysis of the data with the driver, and any driving errors can be pointed out to the latter. Based on experience, training using this system has achieved driver saving potential exceeding 20%, simply by applying appropriate driving methods. The radio link range is around 4000 m in open spaces, allowing realistic deployment of the machines. KL-Maschinenbau GmbH & Co. KG Presented by: Stamp Büsumer Straße 73-75 · D-24768 Rendsburg Tel. 0049 +4331-8685880 Fax 0049 +4331-8685888 [email protected] ©arebo Design www.kl-maschinenbau.de
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