W r pressure t e ate r ed fo Test sistance re acid st STOPPER Fire test + RONDO MINI Pressure-tight sealing plugs for distance tubes made of fibre cement or plastic with an internal diameter of 22 mm The STOPPER sealing plugs make it possible to seal all distance tubes made of fibre cement and plastic with an internal diameter of 22 mm in a pressuretight manner. There is no need for the time-consuming task of glueing the fibre cement plugs in place. STOPPER in STOPPER mini STOPPER maxi Product range Weight bag/kg STOPPER in for distance tubes inner diameter 21.5 – 23 mm 250 pcs. per bag 6.00 046150 STOPPER mini for distance tubes inner diameter 21.5 – 23 mm 250 pcs. per bag 6.00 046160 STOPPER maxi for distance tubes inner diameter 21.5 – 23 mm 250 pcs. per bag 9.00 STOPPER in STOPPER S mini 51 mm 046140 51 mm Pack STOPPER maxi 49 mm Description Overall length 59 mm Art. No. Cone depth 1 cm Cone pl. 43 mm 046170 Cleaning brush for tubes with an internal diameter of 22 mm 1 0.11 046180 Drive-in aid 1 0.10 Product description STOPPERs are plugs which were developed for pressure-tight sealing of fibre cement and plastic distance tubes with an inner diameter of 22 mm. High-strength plastic specially developed for this application STOPPER maxi STOPPER mini STOPPER in Temperature range -35°C to +70°C. If the plugs are installed at ambient temperatures below 0°C, they must be stored above freezing point beforehand for a better installation. All-weather installation Just drive them in and they are tight Little storage space required r pressure t e ate st W Tests Water Since plastic and fibre cement distance tubes with a specified internal diameter of 22 mm are subject to manufacturing tolerances, further extended tests were carried out at MFPA in Leipzig for an internal diameter of 21.5 to 23 mm. High-pressure water test with seal on both sides STOPPER maxi water column STOPPER mini water column STOPPER in water column Result Plastic distance tube Inner diameter approx. 21.5 – 23 mm 50 m 50 m 30 m No water flow Fibre cement distance tube inner diameter approx. 22 mm, round 40 m 40 m 20 m No water flow Steel distance tube inner diameter approx. 22.45 mm, round 40 m 40 m 20 m No water flow Steel distance tube inner diameter approx. 23 mm, round 30 m 30 m 20 m No water flow Tube type Fire test Fire Fire resistance class El 120 as per DIN EN 13501-2 Room closure test with fibre cement distance tubes For the duration of the test (120 minutes), no cracks or gaps developed on the room side. During this time, no flames were visible on the side facing away from the fire. Construction material class DIN EN 13501-1 E = normally flammable DIN 4102-1 B2 = normally flammable Resistance r ed fo Test sistance re acid As well as undergoing a comprehensive slurry/liquid manure/silage effluent test, the plastic is also resistant to several media: Slurry Liquid manure Silage effluent Fermentation mash Radon + methane gas UV radiation Ozone Bitumen After consultation on the composition Diluted acids + alkalis Oils Installation and seal types STOPPER maxi Soiled distance tubes must be cleaned before installing the STOPPER. STOPPER mini STOPPER in All STOPPERs can be installed quickly and cost-efficiently: all-weather installation with high pressure resistance. Installation of STOPPER in 1 The STOPPER in is pushed into the distance tube. 4 Flush seal for distance tubes with cone. 2 The STOPPER in is driven in with a 1500 – 2000 g hard rubber mallet. 5 The STOPPER in can be inserted to any depth. 3 Flush seal for distance tubes with lip seal. 6 After inserting the STOPPER in, a cone can be glued in. Installation of STOPPER mini 1 Position and drive in the STOPPER mini 2 Distance tube sealed with sealing lip 3 Distance tube sealed with cone Installation of STOPPER maxi 1 Drive in with rubber mallet 3 Pressure-tight and flush seal r pressure t e ate st RONDO MINI W Push the STOPPER maxi into the distance tube 2 Sealing collars for external waterproofing of plastic or fibre cement distance tubes Dimensions Art. No. Type Description Pcs. per pack Weight / pc. 090870 RONDO MINI 26 suitable for 25 – 27 mm for plastic distance tubes 22/26 mm waterstop 2 cm, bearing width 2.7 cm 50 pcs. per bag incl. plastic fastening straps 0.035 kg 090873 RONDO MINI 40 suitable for 38 – 42 mm for fibre cement distance tubes 22/40 mm waterstop 2 cm, bearing width 2.7 cm 50 pcs. per bag incl. plastic fastening straps 0.050 kg Installation C A B MINI 26 MINI 40 A Pipe slot with additional waterstops B Waterstop 2 cm · C Bearing width 2.7 cm 1 2 Slide the RONDO MINI onto the distance tube 4 Tighten both fastening straps by hand 3 Position RONDO MINI in the centre before fastening 5 RONDO MINI installation complete 6 At the construction site MASTERTEC GmbH & Co. KG Im Maintal 13 · 96173 Oberhaid, Germany · Tel. +49 (0) 9503 / 5047-0 · Fax +49 (0) 9503 / 5047-20 · www.mastertec.eu GB MASTERTEC 1 12/2016
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