Bartlett Pear Production Costs in Central Washington and Clark County Stations Circular 305 Washington Agricultural Experiment Stations Institute of Agricultural Sciences State College of Washington May 1957 Central Washington and Clark County, 1954 Bartlett Pear Production Costs C. H. Zuroske, 2 H. L. Bolt, 3 1 and R. H. Cook 3 INTRODUCTION This study was made to learn the cost of producing Bartlett pears. Over 60 orchards were studied to find out how pear growers produce a crop and how much the crop costs them. Management, labor, capital, and land costs of pear growing, as well as operating costs, were included . . This study brings! ~arlier studies up to date and supplies additional information not previously rqported. The Washington Fruit Commission and the Department of Agricultural Economics, State College of Washington, studied Bartlett pear costs in 1950. This 1954 study gives more recent information on both production practices and costs. All but 1 per cent of Washington's Bartlett pears are produced in Central Washington (Wenatchee- Yakima area). Costs were studied on 58 Central Washington and 6 Clark County orchards. The first section of this report is about Central Washington orchards. Clark County study report begins on page 11. The PROCEDURE A random sample was selected from a list of all pear growers in Central Washington. Cost and other production information was obtained from the grower by an interview. (For a detailed procedure, see Appendix B.) CENTRAL WASHINGTON RESULTS Average costs The cost of producing Bartlett pears for canning on 58 Central Washington orchards in 1954 averaged $673. 86 per acre. The average cost per ton was $66. 10 (Tables 1 and 2). Costs in 6 Clark County orchards were similar: $636. 94 per acre, or $65 per ton (Tables 13 and 14). Per acre costs include all expenses for pears delivered to the warehouse. Warehouse and selling costs are not included. 1 2 3 Work conducted under Project No. 1295. Associate Agricultural Economist, State College of Washington. Formerly, Field Research Assistant, State College o~ Washington. 2 Table 1. Central Washington Production Costs, Investment and Yields. 1954 Amount Item 58 Number of orchards in study 5. 7 Acreage of bearing Bartletts per orchard 10.2 Yield per acre (tons) Production and harvesting costs (per acre) $ 673.86 66. 10 Production and harvesting costs (per ton) Average investment per acre in: 1,803.00 Lands and orchards Buildings and improvements 219.00 Machinery and equipment 263.00 ... • • Recent- Year Costs Are Higher Table 3 shows how costs have risen. Costs .in other states, as well as Central Washington, were lower in past years. The figures are from earlier cost studies. Most Bartlett Orchards Are Small The average planting of Bartlett pears in 1954 and 5. 9 acres. One -third of the Bartlett plantings were of more than 30 acres. Over one -half of the pears were 2- to 10 -acre plantings. Ninety-three per cent of the growers had 2- to 10-acre blocks of Bartletts. Table 3. Costs of Producing Pears, Washington, Oregon and California in 1954 and Earlier Year of study Location of study Tons y1eld per acre Cost per acre Cost per ton 1928 (1925-29 av.) Washington 11.84 $290. 19 $24.50 1932 Washington 9. 77 156.44 16. 01 1950 Washington 8.5 613.49 73.22 10.0 332.54 33.25 1953 & Earlier California 194 7-53 av, Oregon 6. 7 439. 85 67.65 1953 Oregon 6. 5 497.53 76.80 1954 Washington 10.2 6 73. 86 66. 10 -~ 3 Table 2. Central Washington Bartlett Pear Production Costs, 58 Growers, 1954 Item ., Land and Orchard for Pears Interest on investment (5o/o) . . · · · · · · · · · Establishing orchard (Cost 7 27 years bearing life) Water charges. . . . · · · · · · · · Buildings and Improveme_nts (proportion to pears) Interest on investment (5o/o) . · . . . . · Depreciation (Beginning value -7 years use left) Repairs and maintenance. . . . . . . . Machinery and Equipment (proportion to pears) Interest on investment (5o/o) . . . . . : . Depreciation (Beginning value 7 years use left) · Repairs and maintenance . ·· Farm vehicle licenses Fuel, oil, and grease Machine hire . Orchard Labor Costs (for pears) Pruning . . . . . . Brush disposaL . . · . Discing, cultivating and mowing. Ditching Irrigating. Spraying o Thinning . Propping . ,... Picking. ~ Scattering empty boxes. ~ Yarding Out. . . . . ro Hauling to warehouse. :I: Picker supervision. Fall prop pickup. New tree planting . Fertilizing . . . . Miscellaneous labor Orchard Material Costs (for pears) Spray. . . Fertilizer. Cover crop seed. New trees. Miscellaneous materials Other Expenses (proportion to pears) Land and property taxes · · · · Insurance .( Workmen's Compensation, etc.)· Electricity · · · · · ·· · · Telephone· · · · · · · · · Interest on operating capital Operator's management Miscellaneous expenses (other than misc. labor and materials)· Total· · · · · · · · · · · · · · · · Per acre Per ton ·$ 90. 14 44.52 7.68 $ 8.84 4.36 0. 75 10. 97 16. 61 3.35 1. 08 1. 63 0.33 13. 15 41. 76 8.57 2. 13 16.24 2.63 1. 29 4. 10 0.84 0.21 1. 59 0.26 59. 86 4. 91 7.28 2.08 22. 24 11.48 32.85 3.69 64.64 5.87 0.48 0. 71 0.20 2. 18 1. 13 3.22 0.36 6.34 34.27 3.36 2.66 0. 54 4. 16 4. 17 0.26 0.05 0. 41 0. 41 41. 16 26.33 0. 18 1. 55 7.45 4.04 2.58 0.02 0. 15 0. 73 11. 81 7. ·49 3.44 2. 03 9. 37 50.00 1. 16 0. 74 0.34 0.20 0. 92 4. 90 0.47 0.05 ·$673.86 $66. 10 J 4 Costs Vary Considerably Between Orchards Table 4. Number of Growers and Tons of Pears Produced at Different Costs Cost per ton Number of growers Percentage of growers Number of tons Percentage of tons $ 30- 39 3 5. 3 272.0 8. 1 40- 49 9 15. 8 996. 0 29. 7 50- 59 9 15.8 585.6 17 . 5 60- 69 11 19.3 707.0 21. 1 70- 79 5 8.8 175. 0 5.2 80- 89 4 7.0 243.0 7.2 ." ~ 90- 99 2 3.5 58. 0 1.7 100-109 3 5.3 84.2 2.5 110-119 2 3. 5 97. 0 2.9 120-129 2 3.5 47.6 1.4 130-139 0 0 140-149 1 1.7 11. 0 0.3 150-159 2 3. 5 25.0 0.8 160 and more 4 7.0 54.0 1.6 0 0 A total of 193 man hours were required to produce an acre of Bartlett pears, this study shows. This compares with 179 hours for Hood River, Oregon, in the period 1947-53. Central Washing ton apple growers averaged 236 hours of labor per acre in 1953 and 255 hours in 1950. Picking, thinning and pruning are the big jobs in pear production; they co-nstitute 71 per cent of the labor required for pear growing. Wages Averaged $1. 15 An Hour Table 5 shows the number of man hours spent on various orchard jobs. The 1954 wage rates for the usual pear orchard jobs are given in Table 6. This weighted average rate for all jobs was $1. 15 per hour. These rates do not include board or other privileges except an occasional cabin for lodging. 5 Almost Three -Fourths of the Labor is Pruning, Thinning and Picking Table 5. Man Hours Worked on Orchard Jobs Job Pruning Man hours labor used per acre 50.0 Brush disposal 4.4 Discing and mowing 5. 2 Ditching 1.5 Irrigating 16. 0 ,. Spraying 4.2 Thinning 30.0 Propping 6.0 Scattering empty boxes 2.6 Picking 57.0 Hauling fruit 11. 8 After-harvest cleanup (empty boxes, ladders, props. etc.) 1.6 Fertilizing 2. 7 Total 193. 0 Much Labor Is Hired The operator (orchardist) and family did some of the jobs connected wit h producing pears. All of the growers with 2 acres and more hired some labor. Growers did very little picking (1 per cent), but did most of the tillage work such as discing and mowing (79 per cent). Picking required 57 hours per acre. Discing and mowing required only 5 hours per acre. Hence, a weighted average percentage of the orchard work done by the operator was determined. The operator and family did 35 per cent of the work on pear orchards. The total labor cost from Table 2 was $254. 83 per acre. Thirty-five per cent of that amount was done by the operator and family and amounted to $89. 19 per acre. Table 6. Cash Wages Paid Hired Labor Job Hourly wage rate Pruning l. 14 Cultivating and mowing 1.13 Irrigating l. 13 (Continued) ' 6 Table 6. Cash Wages Paid Hired Labor (Continued) Job Hourly wage rate Spraying 1. 14 Thinning 1. 16 Propping 1. 12 Picking ( 13f per lug x 9 lugs per hour) 1. 17 Scattering empty boxes 1. 14 Yarding out 1. 12 Hauling pears to warehouse 1. 23 After-harvest cleanup (empty boxes, ladders, props, etc. ) 1. 12 Fertilizing 1. 13 . ( Table 7 shows how each job was divided between family and hired labor. A High Percentage of Pear Growing Labor Was Hired Table 7. Percentage of Hired Labor and Percentage of Operator's and Family Labor Orchard Job Percentage of labor hired Percentage of labor Operator's and family Pruning 58 42 Brus.h disposal 29 71 Orchard heating 46 54 Discing and mowing 21 79 Ditching 22 78 Irrigating 25 75 Spraying 36 64 Thinning 82 18 Propping 36 64 Scattering empty boxes 43 57 Picking 99 1 Picker supervision 14 86 Hauling fruit 64 36 After-harvest cleanup (empty boxes, props, etc. ) 33 67 Fertilizing 25 75 ' 7 All Growers Fertilized All 58 growers reported the use of supplemental nitrogen. These growers applied an average (7, 114 lbs. divided by 58 growers) of 123 pounds of actual nitrogen per acre. Nine growers used 947 pounds of actual P o or 105 2 5 pounds of actual phosphate per acre. The primary ingredient in the fertilizers used was nitrogen. Some phosphate was used. Different nitrogen carriers were used. Various nitrogen fertilizers and number of growers using them are shown in Table 8. Ammoniacal Nitrogen is Used by More Growers Table 8. Types of Nitrogen Fertilizer Used Type of fertilizer . a N urn b er o f growers us1ng Ammonium nitrate 17 Ammonium sulphate 16 Gaseous ammonia (NH ) 13 3 Nugreen 6 Mixed (16-20-0) 6 Manure 4 Calcium nitrate 2 Undisclosed mixture 1 Other 1 a Some growers use more than one type of fertilizer. Dormant and Cover Sprays Used Of the fifty-eightgrowers, fifty-seven used a dormant spray consisting primarily of lime sulpher and/ or oil. Also, fifty-seven of the fifty-eight growers used DDT as ·a cover sp:t:"ay. Forty-two growers used parathion. The sprays used and the number using the spray are shown in Table 9. Table 10 shows amounts and costs of each spray. Table 9. Sprays Used for Insect and Disease Control Sprays used Number of growers using Lime sulphur 45 !Dormant oil 50 Parathion (in dormant spray) !DDT 2 57 (Continued) I 8 Table 9. Sprays Used for Insect and Disease Control (Continued) Sprays used Number of growers using Parathion (cover) 42 Aramite 12 Malathion 23 Zero1ate 1 Polysulphide (dormant) 4 Tri-sulphide (dormant) 1 Table 10. Average Amounts of Spray Used and Cost of Spray Amount Price (cents) Cost per acre (dollars) Lime sulphur 21 gals. 18 3.78 Dormant oil 15 gals. 44 6.60 DDT 27 lbs. 37 9. 18 Parathion 14 lbs. 93 13.02 Aramite 3 lbs. 72 2. 16 Malathion 7 lbs. 78 5.46 Spray .. 40.20 Stop -Drop (not including plane costs) .63 40.83a aThe difference between $40. 83 shown above and $41. 16 shown as the spray material cost per acre in Table 2 is due to using whole numbers for amounts of spray in the above summary. ·• Furrow Irrigation is Most Common Pears were irrigated seven times during the season. Apples have a longer growing season in the same areas, Apples were irrigated nine times during the 1953 season and used 23 man hours per acre. Sixteen man hours were used per acre to irrigate pears. About the same percentage of pear and apple growers used sprinkler irrigation systems. Rill Irrigation is the Most Common System Table 11. Orchard Irrigation Methods Irrigation Method Pears ( 1954) Rill (surface, furrow, ditch) 75o/o 6 7"/o Sprinkler 20o/o 25o/o 5o/o 8o/o Rill and sprinkler Apples (1953) 11 Advertising Changes Some growers thought the advertising assessment could be included as a cost of production. In some past Washington studies, the advertising assessment was added to growing and harvesting costs. In other studies, this cost has been added to the marketing charge and not included as a production (growing and harvesting) cost. The 1953 and 1954 assessment for apples was 3~ per packed box. The assessment for canning pears was $1. 25 per ton. These charges can be added to the production cost in the 1953-1954 apple and pear studies when desired. Returns on Investment The needed data are: ( 1) the investment and (2) the returns minus cost. 1. Returns (Gross Income) The average price received by growers for Bartlett pears in 1954 was $75. 40 per ton. The 1954 yield was 10. 2 tons per acre. The gross return per acre was $764. 08 ($75. 40 x 10. 2). 2. Cost The total cost of producing pears in 1954 was $673. 86 per acre (Table 2). Of that total, $123.63 was interest on investment (paid or equivalent if assets were owned). The total cost less investment cost was $550. 23 per acre ($673. 86 minus $123. 63). 3. Investment The total investment per acre was $2,441. 37 Land and orchards l, 803. 00 Buildings and improvements 219.20 Machinery and equipment 263.00 Operating capital (cash or credit needed for pruning, thinning, spraying, etc. ) 156.17 $2,441. 37 4. To get returns on investment we take gross returns minus cost except interest cost divided by the investment. The result based on the above data is: $764.08-$550.23 -;- $2,441.37 = 8. 76 per cent. CLARK COUNTY DATA Some nonirrigated Bartlett pears are produced in Clark County, Washington. The production cost per acre and per ton is nearly the same in Clark County as in Central Washington. Clark County pear production requires no irrigation labor or irrigation water. The land values in Clark County were lower. On the other hand, labor costs were higher in Clark County than in Central Washington. The itemized costs of Clark County orchards are given in Tables 13 and 14. How Costs Were Computed for Both Studies 1. Hired labor : Hours hired x rate paid per hour. hours hired x $1. 20 per hour equals $240. Example: 200 pruning 12 Table 13. Clark County Production Costs, Investment and Yields 1954 Amount Item Number of orchards in study 6 Acreage of bearing Bartletts per orchard 5.8 Yield per acre (tons) 9. 8 Production and harvesting costs per acre $636. 94 Production and harvesting costs per ton $ 65.00 Average investment per acre in: Lands and orchards $1,000.00 Buildings and improvements $103.80 Machinery and equipment $371.60 2. Operator's labor: Hours x rate per hour (amount operator would need to pay for equivalent labor). 3. Spray and fertilizer: Cost of materials to grower plus labor hours x hired or operator's wage rate. Total amount for contract spraying and fertilizing usually includes labor, materials and equipment. 4. Other orchard practices: Same procedure as for spraying and fertilizing. 5. Interest on land and orchard: Orchard value based on sale price of comparable orchards with adjustments for possible quality differences- -value of orchard x 5 per cent interest. Example: The value of an orchard excluding buildings is $15, 000. Interest charge is $15, 000 x 5 per cent or '$ 750. 6. Charge for buildings and improvements: Present value of farm buildings not including operator's dwelling x 5 per cent is interest charge. value -; years of remaining useful life is depreciation charge. Present 7. Interest on operating capital: Amount x 6 per cent. Example: $1,500 used for fertilizer, labor, spray material, etc. $1,500 x 6 per cent is $90. 8. Interest and depreciation: Charge for machinery and equipment was computed the same as charge for buildings and improvements. 9. Repairs: Labor and material cost for repair of improvements, machinery and equipment. 10. Gasoline, oil, licenses, insurance, irrigation water, electricity and telephone: Total amount paid with per cent chargeable to pears apportioned. Example: Electricity $132- -amount used in home as living expense was $60. Amount remaining chargeable to farm was $72. One-half of this farm was in pears, one -half in other fruits. An estimated one -half of farm electricity chargeable to pears would be $36. 15 APPENDIX A Weighted and Unweighted Average Costs The term 11 average cost'' often is used in reporting production costs. term often, however, refers to two different costs. The In the case of this pear study the simple average or unweighted average cost was $83. 17 per ton. Weighted average cost was $66. 10 per ton. The "average" grower produced pears for $83.17 per ton. The"average" ton of pears cost $66. 10 to produce. · An example: Grower A produced 2 tons of pears at a cost of $100 per ton. Grower B produced 6 tons of pears at a cost of $80 per ton. Grower A produced pears at a cost of $100 per ton and Grower B produced pears at a cost of $80 per ton. The average grower cost would be figured as: $100+ 80= $180 $180 +2 = $90 unweighted average cost. A weighted average cost would include the cost of each ton of pears separately. Grower A produced 2 tons at $100; B, 6 tons at $80 per ton. "The costs would be: Grower A's 1st ton cost $100 Grower A's 2nd ton cost $100 Grower B' s 1st ton cost $80 Grower B' s 2nd ton cost $80 Grower B' s 3rd ton cost $80 Grower B's 4th ton cost $80 Grower B' s 5th ton cost $80 Grower B 's 6th ton cost $80 $680 The grand total cost of A & B was $680 $680 -;. 8 tons = $85 weighted average The unweighted cost of the average grower in the preceding paragraph was $90 per ton. The weighted cost above was $85 per ton. There is a difference of$5 per ton depending on which of the two methods is used. At the beginning of this section of this report, the costs for the 58 growers were $66. 10 weighted average and$83. 17 unweighted avel"age. 17 APPENDIX B Procedure A list of names and addresses of Central Washington Bartlett pear producers was obtained from the Washington State Fruit Commission. The list was divided into blocks of 2.0 names. Then the third name in each block of 2.0 was picked to be interviewed. The fourth name was a first alternate and the fifth name was an alternate to the fourth. No calls were made beyond the third alternate. If the name on the mailing list proved to be a nongrower, no alternate was interviewed. A nongrower in the sample was presumed to represent a proportion of nongrowers on the list. The selected growers were contacted. An interviewer obtained information on 1954 production methods and costs for the grower's orchard. The detailed production cost data were obtained except from those growers with fewer than 2. acres of Bartletts. From the growers with fewer than 2. acres, data on Bartlett acreage and Bartlett tree numbers were obtained. The sixty growers from whom detailed cost information was obtained produced a total of 4,612. tons of Bartlett pears. In addition to the 60 growers in the sample with 2. acres or more, there were thirty-two growers who had fewer than 2. acres (averaged three-fourths acre each). These thirty-two growers produced an estimated 2.33 tons of pears. The sixty plus the thirty-two growers produced 4, 845 tons of pears in 1954. The sample was 5 per cent of the total number of growers. Sample calculations imply that all growers in Central Washington produced 2.0 times 4, 845 tons or a total of 97, 600 tons. The USDA reported the total production in Central Washington to be 100,000 tons. Calculation based on sample had 3 per cent less production than that reported by the USDA for all growers. Hence, in terms of production, the sample closely represents the total number of growers. A judgment sample (practically the universe- -all growers) was used in Clark County. 19 REFERENCES The following references are of special value for Bartlett pear cost history and study procedure. 1. Adams, R. L. Farm Management Crop Manual. versity of California Press. 1953. 2. Hampson, Chester C. and Landerholm, E. F. Cost of Producing Pears in Washington. Washington Ag. Expt. Stas. Bul. No. 307. April 1935. 3. Johnson, Neil W. Economic Aspects of the Washington Fruit Industry. (Apricots, Cherries, Peaches and Pears) Washington Ag. Expt. Stas. B ul. No. 238. April 1930. 4. Kuhlman, Gustav W. and Irish, Arthur E. Cost of Producing Apples and Pears in the Hood River Valley, Oregon. Oregon Ag. Expt. Sta. Cir. of IIlformation 535. December 1953. 5. Mumford, Curtis D. and Irish, Arthur E. P~ars in the Hood River Valley, Oregon. Information 545. September 1954. 6. Shultis, Arthur and Stice, N. W. Sample Cost Analysis for Producing Bartlett Pears in Lake County. California Ag. Extension Service, December 1953. 7. Swedlund, H. A. , Wilcox, E. C. , Grahm, B. M. and McGregor, R. Wa.s hington Tree Fruits. Washington Crop and Livestock Reporting Service. Washington State Department of Agriculture: USDA. December 1952. 8. Unpublished Manuscript, Methodology Used in Cost of Production of Soft Fruit, 1950. Manuscript in Department of Agricultural Economics Library, State College of Washington. 9. Washington Fruit Commission. Cost of Production of Bartletts. ( 1950). Mimeographed material. Washington Fruit Commission, Yakima, Washington. Revised Edition. Uni- Cost of Producing Apples and Oregon Ag. Expt. Sta. Cir. of SUMMARY It cost $66. 10 per ton ($673. 86 per acre) to produce Bartlett pears in Central Washington in 1954. The average block of Bartletts had 5. 9 acres. The average acre yielded 10. 2 tons of pears. An additional ton of pears raised costs little per acre (2. 7 cent), but cut costs per ton 5 per cent. .- Bartlett pear production required 193 man hours. The jobs of picking, pruning and thinning made up 71 per cent of the total labor used . The average wage rate for all hired work was $1. 15 per hour. Sixty-five per cent of the labor was hired and 35 per cent was operator or family labor. Ammonium nitrate, ammonium sulfate and gaseous ammonia were the most commonly used fertilizers. Growers applied 123 pounds of actual nitrogen per acre. Over one -half of the spray cost was for parathion and DDT for codling moth control. Most growers used an oil and/ or sulfur dormant sp:ray, Clark County producers (nonirrigated pears) had practically the same yields and the same costs per acre as Central Washington producers. Some Western Washington costs were lower; others were higher with almost the same total costs.
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