Vehicle dimension and mass permitting manual (volume 2) Part D Processing HPMV higher mass permit applications Disclaimer This publication is intended to provide general information about the permitting of vehicles that exceed dimension and mass limits. While every effort has been made to ensure the quality and accuracy of this information, readers are advised that the information provided does not replace or alter the laws of New Zealand, does not replace any legal requirement, and is not a substitute for expert advice applicable to the reader’s specific situation. Readers should also be aware that the content in this publication may be replaced or amended subsequent to this publication, and any references to legislation may become out of date if that legislation is amended. Readers are therefore advised to obtain their own legal and other expert advice before undertaking any action based on information contained in this publication. The NZ Transport Agency does not accept any responsibility or liability whatsoever, whether in contract, tort, equity or otherwise for any action taken, or reliance placed, as a result of reading any part of this publication or for any error, inadequacy, deficiency, flaw or omission from the information provided in this publication. © NZ Transport Agency www.nzta.govt.nz Page D-i Contents See page Introduction....................................................................................................................D-1 Chapter D1: General information and process overview ................................................... D1-1 Overview ...................................................................................................................... D1-1 D1.1 Overview diagrams of the HPMV higher mass permitting process ................ D1-2 D1.2 HPMV higher mass permitting roles and responsibilities .............................. D1-6 D1.3 Guidelines for dealing with permit applicants ................................................ D1-8 D1.4 OPermit and other permitting systems ............................................................ D1-9 D1.5 Central receipt and initial screening of HPMV permit applications ............. D1-10 Chapter D2: Checking compliance with legal mass limits and vehicle safety ................. D2-1 Overview ...................................................................................................................... D2-1 D2.1 Checking compliance with axle mass limits .................................................... D2-2 D2.2 Checking vehicle attributes .............................................................................. D2-5 D2.3 Checking roll stability ....................................................................................... D2-9 Chapter D3: Analysing routes.............................................................................................. D3-1 Overview ...................................................................................................................... D3-1 D3.1 Entering application details into OPermit ........................................................ D3-2 D3.2 Forwarding multi-region applications .............................................................. D3-3 D3.3 Referring the application for bridge analysis .................................................. D3-4 D3.4 Attempting to resolve issues ............................................................................ D3-6 D3.5 Amending application details in OPermit ........................................................ D3-7 Chapter D4: Completing an HPMV higher mass permit or declining an application ...... D4-1 Overview ...................................................................................................................... D4-1 D4.1 Creating an HPMV higher mass permit ............................................................ D4-2 D4.2 Liaising with local road controlling authorities ............................................... D4-5 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D-ii Contents continued See page D4.3 Sending permit documents to the permit champion ...................................... D4-7 D4.4 Issuing an HPMV higher mass permit .............................................................. D4-8 D4.5 Declining an HPMV higher mass permit application ..................................... D4-10 Chapter D5: Permit champion procedures ......................................................................... D5-1 Overview ...................................................................................................................... D5-1 D5.1 Guidelines for permit champions ..................................................................... D5-2 D5.2 How to do a quality assurance check ............................................................... D5-3 Chapter D6: HPMV higher mass permitting resources ...................................................... D6-1 Overview ...................................................................................................................... D6-1 D6.1 Vehicle types eligible for HPMV permits .......................................................... D6-2 D6.2 Critical axle groups for HPMVs ......................................................................... D6-4 D6.3 Class 1 mass limits ............................................................................................ D6-8 D6.4 HPMV mass limits ............................................................................................ D6-13 D6.5 Axle weight flexibility tables for use in permits ........................................... D6-18 Chapter D7: HPMV higher mass permitting procedures for regional bridge engineers . D7-1 Overview ...................................................................................................................... D7-1 D7.1 General principles .............................................................................................. D7-3 D7.2 Overview diagrams of assessing bridges for HPMV permit applications ...... D7-4 D7.3 Understanding the Element Comparison Report ............................................. D7-6 D7.4 Receiving and reviewing reports ...................................................................... D7-8 D7.5 Assessing a bridge using OPermit data ......................................................... D7-10 D7.6 Conducting an independent assessment of a bridge ................................... D7-13 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D-iii Contents continued See page D7.7 Allowing increased material stresses ............................................................. D7-15 D7.8 Example 1: Mercer Overpass – no AWF.......................................................... D7-17 D7.9 Example 2: Little Kuri Creek Bridge – no AWF ............................................... D7-19 D7.10 Bakers Creek Bridge – no AWF...................................................................... D7-22 D7.11 Dealing with axle weight flexibility (AWF) ................................................... D7-25 D7.12 Overview diagram of procedures for dealing with AWF ............................. D7-27 D7.13 Dealing with Class 1 AWF ............................................................................. D7-28 D7.14 Dealing with HPMV AWF ................................................................................ D7-31 D7.15 Reporting back to the PIO ............................................................................. D7-33 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D-1 Part D: Processing HPMV higher mass permit applications Introduction About this part This part of the Vehicle dimension and mass permitting manual (volume 2) describes how HPMV higher mass permit applications are processed by the Transport Agency. Legal background When issuing HPMV permits, the Transport Agency (or any other road controlling authority) is required by law to consider: the safety of the vehicle the safety of road users, and the durability of roads and bridges on which the vehicle may operate. (Land Transport Rule: Vehicle Dimension and Mass 2002, section 5.2(2)). The processes and procedures described in this part are designed to ensure the Transport Agency meets these legal obligations when issuing HPMV higher mass permits. Purpose The purpose of this part is to be a ‘how-to’ reference for anyone involved in processing HPMV higher mass permit applications. It is intended to document best practice and make the permitting process transparent to all stakeholders. Audience The primary audience for this part is: permitting staff at the Transport Agency and in approved organisations, and Transport Agency technical support staff. The intended audience of chapter D7 is regional bridge engineers involved in HPMV permitting. Local road controlling authorities, permit applicants and enforcement agents may also be interested in how the Transport Agency processes HPMV higher mass permit applications. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D-2 Introduction Policy in volume 1 continued This part should be read in conjunction with the policy information in Part D: HPMV higher mass permits in volume 1 of this manual. Permitting staff should take the time to familiarise themselves with the policy in order to: advise applicants correctly and refer them to relevant information, and understand the reasons for and background to the permitting process and procedures. Terminology and abbreviations Specific terminology and abbreviations are used throughout this manual. For definitions and explanations, see Part I: Definitions and glossary in volume 1. In this part This part contains the following chapters: Chapter See page Chapter D1: General information and process overview D1-1 Chapter D2: Checking compliance with legal mass limits and vehicle safety D2-1 Chapter D3: Analysing routes D3-1 Chapter D4: Completing an HPMV higher mass permit or declining an application D4-1 Chapter D5: Permit champion procedures D5-1 Chapter D6: HPMV higher mass permitting resources D6-1 Chapter D7: HPMV higher mass permitting procedures for regional bridge engineers D7-1 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-1 Chapter D1: General information and process overview Overview About this chapter In this chapter This chapter gives an overview of the HPMV higher mass permitting process. It includes: general guidelines for dealing with applicants overview diagrams of the higher mass permitting process an explanation of permitting roles and responsibilities, and a description of the central receipt and initial screening checks of HPMV permits before they are referred for regional processing. This chapter contains the following sections: Section See page D1.1 Overview diagrams of the HPMV higher mass permitting process D1-2 D1.2 HPMV higher mass permitting roles and responsibilities D1-6 D1.3 Guidelines for dealing with permit applicants D1-8 D1.4 OPermit and other permitting systems D1-9 D1.5 Central receipt and initial screening of HPMV permit applications The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 D1-10 Page D1-2 D1.1 Overview diagrams of the HPMV higher mass permitting process Diagram 1 The diagram below gives a high-level overview of the initial screening checks done by a Customer Access permitting team member on receipt of HPMV higher mass permit applications. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-3 D1.1 Overview diagrams of the HPMV higher mass permitting process Diagram 2 continued The diagram below gives a high-level overview of the first stage of regional processing of HPMV higher mass applications, which is checking the vehicle’s safety and compliance with legal mass limits. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-4 D1.1 Overview diagrams of the HPMV higher mass permitting process Diagram 3 continued The diagram below gives a high-level overview of the process for analysing routes for HPMV higher mass permit applications. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-5 D1.1 Overview diagrams of the HPMV higher mass permitting process Diagram 4 continued The diagram below gives a high-level overview of completing an HPMV higher mass permit and issuing it, or declining an application. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-6 D1.2 HPMV higher mass permitting roles and responsibilities Who is involved? The table below summarises the roles and responsibilities involved in processing HPMV higher mass permit applications. Role Responsibilities Customer Access permitting team member in Palmerston North Receives HPMV permit applications Conducts initial screening checks, including operator safety check (for details see section D1.5 below) Attempts to resolve any issues identified during the initial screening Returns incomplete or inaccurate applications to the applicant Refers applications that require an HPMV overlength permit to the overlength permitting process On completion of the initial screening and overlength permitting (if required), refers the application to the regional PIO Regional permit issuing officer (‘regional PIO’) Liaises with other regional PIOs for multi-region applications and coordinates regional responses Confirms vehicle attributes are sufficient for mass applied for Checks compliance with legal mass limits and mass distribution Assesses route suitability and refers the application for regional bridge engineer analysis Liaises with local road controlling authorities (RCAs) Works with the applicant to resolve any issues with the application, and Issues higher mass permits or declines applications Updates the status of applications in PIMS Regional bridge engineer Assesses capacity of bridges and structures on routes applied for and recommends permit outcome to regional PIO Permit champion Does quality assurance check of processing of applications and draft permits before they are issued Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-7 D1.2 HPMV higher mass permitting roles and responsibilities continued Local road controlling authorities Local road controlling authorities (RCAs) are responsible for issuing HPMV higher mass permits for the use of local roads. However, in some regions the Transport Agency works closely with the local RCAs and issues HPMV higher mass permits covering both state highways and local roads with local RCA consent. Regional PIOs need to find out the specific arrangements in place in their region to determine how best to liaise with a local RCA. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-8 D1.3 Guidelines for dealing with permit applicants Customerfocused approach The Transport Agency’s policy is to assist permit applicants as much as possible so that permits can be issued. PIOs are expected to work with applicants in a proactive and helpful manner and try to resolve any issues with applications in consultation with applicants. Gather all issues before contacting applicants As you conduct the checks described in this part, you may find that a single application has multiple issues that would make it ineligible for a permit. To avoid having to contact an applicant several times, take note of any issues as you come across them until you have completed all checks, or a set of checks, before you contact the applicant. The types of issues you may need to follow up with an applicant include: mass applied for (either gross mass or axle masses) exceeds the vehicle’s design limits, or mass applied for exceeds the capacity of bridges on the desired route. When to contact an applicant about issues Be guided by your experience to determine when best to contact an applicant to resolve issues with an application. While it is best to minimise the number of times that you need to contact an applicant, this needs to be balanced against notifying the applicant quickly if they need to address major issues that would otherwise result in the application being declined. Email or telephone? Use your judgment to determine whether it would be best to resolve any issues with an applicant on the telephone, or whether you need to put it in writing and send them an email. As a guideline, email is more appropriate if there are multiple or major issues with an application. Minor issues and straightforward queries can often be resolved more quickly by telephone. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-9 D1.4 OPermit and other permitting systems Training and user guides The procedures described in this part require access to and familiarity with the systems and applications described in this section. However, the procedures do not give detailed instructions on how to use these applications. Regional PIOs unfamiliar with the applications should seek training or consult the relevant user guides. PIMS The Permit Issuing and Management System (referred to as ‘PIMS’) is the central database and management tool for HPMV permit applications. The Transport Agency’s permit portal (www.hpmvpermits.nzta.govt.nz) with the online application form is the customer-facing part of PIMS. It allows applicants to register their company and vehicles, submit permit applications and track the progress of applications. All applications submitted in PIMS are captured and stored in the PIMS database together with their associated documents. PIOs access submitted applications and application documents in PIMS for processing. They are responsible for updating the status of applications in PIMS throughout the permitting process. OPermit OPermit is a database of information about operators, vehicles and routes. It includes details of bridges and other road infrastructure. Regional PIOs use OPermit for checking the suitability of routes for the loads applied for, and for generating the permit document. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D1-10 D1.5 Central receipt and initial screening of HPMV permit applications Where applications are received HPMV higher mass permit applications submitted online are captured in PIMS. Initial screening checks The initial screening checks are: Customer Access permitting team members in the Transport Agency’s Palmerston North office conduct initial screening checks on newly received applications before referring them for regional processing. Check Confirms that … TSL number check the applicant is the holder of a valid TSL number. Operator safety check the operator does not pose an undue safety risk if issued with a permit. Basic eligibiltiy and completeness check the application is eligible for an HPMV higher mass permit, ie it is: – for a divisible load exceeding 44,000kg, and – for a vehicle of standard height (max. 4.25m) and width (max. 2.50m) all required information and attachments are provided with the application. Companies Office check the applicant (if a company or limited partnership) is a valid legal entity entitled to hold a permit. Identical vehicles check vehicles in multi-registration applications meet the requirements for being covered by a single permit. Basic unit safety check the vehicle meets basic unit safety requirements, ie the mass applied for is within its certified design limits, ie: gross vehicle mass gross combination mass, and tow couplings. For details about these initial screening checks, see Part A: Receiving permit applications in this volume of the manual. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-1 Chapter D2: Checking compliance with legal mass limits and vehicle safety Overview About this chapter This chapter describes the first set of checks regional PIOs do when processing HPMV higher mass permit applications. The purpose of these checks is to confirm vehicle safety and compliance with legal mass limits. In this chapter This chapter contains the following sections: Section See page D2.1 Checking compliance with axle mass limits D2-2 D2.2 Checking vehicle attributes D2-5 D2.3 Checking roll stability D2-9 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-2 D2.1 Checking compliance with axle mass limits Why check compliance with legal mass limits? The purpose of this check is to confirm that the axle masses applied for are within legal limits. Three subtasks Checking axle mass limits involves the following three subtasks: The mass on individual axles, axle sets and critical axle groups must not exceed the limits prescribed in the VDAM Rule schedule 2, part B (the HPMV limits). 1. Checking individual axle mass limits 2. Checking axle set mass limits, and 3. Checking axle distance mass limits. These three subtasks are explained in detail below. 1. Checking individual axle mass limits Follow the steps below to check individual axle mass limits. Legal reference: VDAM Rule schedule 2, part B, table 1. Step Action 1 Refer to the unit information on the application form. 2 Note the axle type of each individual axle. 3 Using table 1 in section D6.4 HPMV mass limits, confirm that the mass applied for each individual axle is less than or equal to the maximum mass shown in the table. Are the individual axle masses applied for within legal limits? If yes, go to step 4. If no, contact the applicant and ask whether the mass can be adjusted to within the legal limit. If no adjustment can be made, decline the application. 4 Repeat steps 2 and 3 for each vehicle unit applied for. When you have checked all units, continue with subtask 2. Checking axle set mass limits. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-3 D2.1 Checking compliance with axle mass limits 2. Checking axle set mass limits continued Follow the steps below to check axle set mass limits. Legal reference: VDAM Rule schedule 2, part B, tables 2 to 5. Step Action 1 Refer to the unit information on the application form. 2 Note the axle types on the unit and add up the total mass for each axle set. 3 Using tables 2 to 5 in section D6.4 HPMV mass limits, confirm that the mass applied for each axle set is less than or equal to the maximum mass shown in the tables. Are the axle set masses applied for within legal limits? If yes, go to step 4. If no, contact the applicant and ask whether the mass can be adjusted to within the legal limit. If no adjustment can be made, decline the application. 3. Checking axle distance mass limits 4 Repeat steps 2 and 3 for each vehicle unit applied for. 5 When you have checked all units, record in PIMS that you have checked gross mass and axle mass limits. Then continue with subtask 3. Checking axle distance mass limits. Follow the steps below to check axle distance mass limits. Legal reference: VDAM Rule, schedule 2, part B, table 6. Step 1 Action Note the vehicle type indicated on the application form. Referring to section D6.2 Critical axle groups for HPMVs, identify the critical axle groups for that vehicle. 2 Calculate the inter-axle spacing for the first critical axle group by adding up the axle spacings on the permit application. Call this X (metres). Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-4 D2.1 Checking compliance with axle mass limits 3. Checking axle distance mass limits Step (continued) 3 continued Action Calculate the total mass on the critical axle group by adding up the relevant masses on the application form. Call this M1 (kg). 4 Using table 6 in section D6.4 HPMV mass limits and the value X, determine the maximum mass for the axle group. Call this M2. Example: X = 7.3m 5 M2 = 31,000kg Compare the value M1 with the value M2. Is M1 less than or equal to M2? If yes, go to step 6. If no, contact the applicant and ask whether the mass can be adjusted to be within the legal limit. If no adjustment can be made, decline the application. 6 Repeat steps 2 to 5 for all critical axle groups. 7 Record in PIMS that you have checked axle distance mass limits, then continue processing the application – see Chapter D3: Analysing routes. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-5 D2.2 Checking vehicle attributes Why check vehicle attributes? The purpose of checking vehicle attributes is to confirm that the vehicle can safely carry the mass applied for. Three subtasks Checking vehicle attributes consists of the following three subtasks: It involves checking mass details from the application form against the certified values on the attributes check sheets for each vehicle unit. 1. Checking gross mass details to confirm that the mass applied for is within the unit’s certified safety ratings for: gross vehicle mass (GVM) gross combination mass (GCM) tow couplings, and maximum towed mass (MTM) braked. 2. Checking axle set ratings to confirm that the axle set masses applied for are within certified safety ratings. 3. Checking tyre ratings to confirm that they are sufficient for the mass applied for. These three subtasks are described in detail below. 1. Checking gross mass details Follow the steps below to check gross mass details on the application form against the certified ratings on the attributes check sheet. Note: Repeat this procedure for each vehicle unit on the application form. Step Action GCM and GVM check 1 Refer to the unit information on the application form. Are the gross vehicle mass (GVM) and the gross combination mass (GCM) less than or equal to the certified GVM and GCM ratings on the attributes check sheet for the unit? If yes, the gross mass applied for is within the unit’s safety ratings. Go to step 2. If no, make a note of any discrepancies and then go to step 2. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-6 D2.2 Checking vehicle attributes continued 1. Checking gross mass details Step Action Tow couplings check (continued) 2 For each towing unit in the vehicle combination, add up the total unit mass of any towed units. Examples: If you are checking the tow coupling on the prime mover, add up the total unit mass of all towed trailers. Make a note of the sum. If you are checking the tow coupling on a trailer towing another trailer (ie in a B-train), note the total unit mass of the towed trailer. 3 On the attributes check sheet, refer to the rating for the towing unit’s tow coupling, ie either the: – draw bar – draw beam – king pin, or – 5th wheel mount, whichever applies to the unit. Is the rating for the tow coupling equal to or higher than the total unit mass of any towed units (ie the sums from step 2)? If yes, the tow coupling meets safety requirements. Go to step 4. If no, make a note of any issues and then go to step 4. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-7 D2.2 Checking vehicle attributes continued 1. Checking gross mass details Step Action MTM braked check (continued) 4 For the prime mover and a trailer towing another trailer, look up the rating in the Maximum Towed Mass Braked (MTM braked) field on the attributes check sheets. Note: If the certifier has not provided an MTM braked rating on the attributes check sheet, look up the vehicle’s rating in Hyperion. Is the rating equal to or higher than ( ≥ ) the total unit mass of any towed units? Examples: Vehicle unit MTM braked must be ≥ than the … Prime mover sum of all individual total unit masses of any towed trailers. Trailer towing another unit (B-train) total unit mass for the towed trailer. If yes, the MTM braked rating meets safety requirements. Go to step 5. If no, make a note of the insufficient MTM braked rating and then go to step 5. 5 For a trailer not towing another trailer, look up the Maximum braked mass rating on the attributes check sheet. Is the certified maximum braked mass equal to or greater than the trailer’s total unit mass? If yes, the vehicle’s maximum braked mass meets safety requirements. Continue with subtask 2. Checking axle set ratings below. If no, make a note of the insufficient rating and then continue with subtask 2 below. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-8 D2.2 Checking vehicle attributes continued 2. Checking axle set ratings Follow the steps below to check that the axle set masses applied for are within the certified ratings on the attributes check sheet. Step 1 Action Refer to the unit information on the application form and add up the total mass for the front axle set and the rear axle set (or just the rear axle set for a semi-trailer). Are the front and rear axle set masses on the application form less than or equal to the maximum front and rear axle group mass ratings on the attributes check sheet? If yes, the axle set masses applied for are within the unit’s safety ratings. Go to step 2. If no, make a note of any discrepancies and then go to step 2. 2 3. Checking tyre ratings Repeat step 1 for each vehicle unit on the application form. Follow the steps below to confirm that the tyre ratings are sufficient for the mass applied for. Step 1 Action On the attribute check sheet, refer to the Tyre Size and Rating values for the front and rear axle sets. Work out the total ratings based on the number of tyres for each axle type. Tip: Look up axle types in Part I: Definitions and glossary in volume 1 of this manual. Are the ratings equal to or higher than the corresponding axle set masses applied for on the application form? If yes, the tyre ratings are sufficient. Continue with section D2.3 Checking roll stability. If no, make a note of any issues and then continue with section D2.3. 2 Repeat step 1 for each vehicle unit applied for. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-9 D2.3 Checking roll stability Roll stability requirements for HPMVs To meet stability safety requirements and be eligible for an HPMV permit, trailers registered after 1 May 2010 must have a minimum static roll threshold (SRT) of 0.35g and roll stability control (RSC) activated. This must be indicated on the attributes check sheet. Older trailers without EBS/ABS and RSC Trailers first registered before 1 May 2010 that are not fitted with an electronically controlled brake system (EBS) or anti-lock braking system (ABS) and therefore have no roll stability control are still eligible for an HPMV higher mass permit, but must have a minimum SRT of 0.4g. Trailers not exceeding 2.8 metres overall height The VDAM Rule exempts vehicles with a load or body height not exceeding 2.8 metres from SRT compliance certification. Vehicles not higher than 2.8 metres are generally tankers and bulk tippers (drop-side trailers). To be eligible for an HPMV higher mass permit, trailers up to 2.8 metres high must have RSC activated or meet a minimum SRT of 0.4g. Three subtasks Checking roll stability consists of the following three subtasks, depending on the type of trailer: 1. Checking roll stability: Trailer higher than 2.8m 2. Checking roll stability: Older trailer without EBS/ABS and RSC, or 3. Checking roll stability: Trailer up to 2.8m high These three subtasks are described in detail below. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-10 D2.3 Checking roll stability 1. Checking roll stability: Trailer higher than 2.8m continued Follow the steps below to confirm that the trailer units meet stability requirements. Note: You must repeat this procedure for each trailer applied for. Step 1 Action Refer to the ‘Vehicle Information’ section of the application form. Does the total height of the vehicle exceed 2.8 metres? If yes, go to step 2. If no, go to subtask 3. Checking roll stability: Trailer up to 2.8m high. 2 Refer to the attributes check sheet for each trailer. Has the certifier marked the following with ‘Yes’: – roll stability control is activated, and – trailer meets the minimum 0.35g? Note: All trailers first registered after 1 May 2010 must have EBS/ABS and roll stability control activated. If yes, go to step 3. If no, go to subtask 2. Checking roll stability: Older trailer. 3 On the attributes check sheet, has the certifier included a load height restriction for the trailer at 0.35g? If yes, go to step 4. If no, the trailer meets stability requirements. Continue with Chapter D3: Analysing routes. 4 Request a copy of the SRT compliance certificate from the applicant. 5 On receipt of the SRT certificate, confirm that the load height restrictions on the certificates match the load height restrictions on the attributes check sheet. If yes, the trailer meets stability requirements at the certified load height restrictions. Continue with Chapter D3: Analysing routes. If no, decline the application − see section D4.5 Declining an HPMV higher mass permit application. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-11 D2.3 Checking roll stability 2. Checking roll stability: Older trailer continued Follow the steps below to confirm that the older trailer units without EBS/ABS and RSC meet stability requirements. Note: This procedure only applies to trailers first registered before 1 May 2010. Step 1 Action On the attributes check sheet, has the certifier indicated that it is an older trailer (ie first registered before 1 May 2010): – without EBS or ABS, and – an SRT of 0.4g? If yes, go to step 2. If no, contact the applicant and try to establish what type of trailer it is and request the relevant documentation. If the issue cannot be resolved, decline the application – see section D4.5 Declining an HPMV higher mass permit application. 2 On the attributes check sheet, has the certifier included a load height restriction for the trailer at 0.4g? If yes, go to step 3. If no, go to step 5. 3 Request a copy of the SRT compliance certificate from the applicant. 4 On receipt of the SRT certificate, confirm that the load height restrictions on the certificates match the load height restrictions on the attributes check sheet. If yes, the trailer meets stability requirements at the certified load height restrictions. Continue with Chapter D3: Analysing routes. If no, decline the application − see section D4.5 Declining an HPMV higher mass permit application. 5 Contact the applicant and request: – an amended attributes check sheet with load height restrictions, and – a copy of the SRT compliance certificate. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-12 D2.3 Checking roll stability 2. Checking roll stability: Older trailer Step 6 (continued) continued Action On receipt of the amended attributes check sheet and the SRT compliance certificate, confirm that the load height restrictions on the two documents match. If yes, the trailer meets stability requirements at the certified load height restrictions. Continue with Chapter D3: Analysing routes. If no, decline the application − see section D4.5 Declining an HPMV higher mass permit application 3. Checking roll stability: Trailer up to 2.8m high Follow the steps below to confirm that trailer units not exceeding 2.8 metres in load or body height meet stability requirements. Step 1 Action Refer to the attributes check sheets for each trailer. Has the certifier: – confirmed that roll stability control is activated, and – noted that the trailer’s overall height is less than 2.8 metres? If yes, the trailer meets stability requirements. Continue with Chapter D3: Analysing routes. If no, go to step 2. 2 Contact the applicant and clarify the overall height and whether roll stability control can be activated. If it is an older trailer without EBS and roll stability control, request an amended attributes check sheet confirming that the trailer meets a minimum SRT of 0.4g. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D2-13 D2.3 Checking roll stability 3. Checking roll stability: Trailer up to 2.8m high Step 3 (continued) continued Action On receipt of the amended attributes check sheet, refer to the table below to determine your next step. If the amended attributes check sheet … Then … confirms an SRT of 0.4g (or higher) the trailer meets stability requirements – continue with Chapter D3: Analysing routes. notes an SRT below 0.4g decline the application – see section D4.5 Declining an HPMV higher mass permit application. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-1 Chapter D3: Analysing routes Overview About this chapter HPMV higher mass permits are route-specific. This chapter describes how to analyse the impact of a higher mass HPMV on bridges and culverts on the route applied for. OPermit The procedures described in this chapter require familiarity with OPermit. They do not give detailed information on the use of this system. If you need help with using OPermit, refer to the Transport Agency’s OPermit user guide or ask for training. In this chapter This chapter contains the following sections: Section See page D3.1 Entering application details into OPermit D3-2 D3.2 Forwarding multi-region applications D3-3 D3.3 Referring the application for bridge analysis D3-4 D3.4 Attempting to resolve issues D3-6 D3.5 Amending application details in OPermit D3-7 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-2 D3.1 Entering application details into OPermit When to enter data into OPermit You must have completed the checks described in chapter D2 before entering application details into OPermit. Procedure Follow the steps below to enter application details into OPermit. Step Action 1 Log on to OPermit. 2 Check to see if the applicant is already in the system. If yes, check the applicant’s details and make any necessary changes. If no, set up the applicant using the Add New Company function. 3 Check to see whether the vehicle and its component units are in the system. If yes, check the details and make any necessary changes. If no, set up the vehicle/units using the Add New Vehicle function. Tip: Search on the registration numbers first to find out whether the vehicle or units already exist in the system. 4 Enter the vehicle and unit loading information from the application details. 5 Check to see whether the route requested in the application is a predefined route in OPermit. If yes, select that route for the vehicle. If no, set up the route using the Add New Route function. 6 Record in PIMS that the application has been entered into OPermit. 7 Does the route go through multiple Transport Agency regions? If yes, continue with section D3.2 Forwarding multi-region applications. If no, continue with section D3.3 Referring the application for bridge analysis. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-3 D3.2 Forwarding multi-region applications How are multiregion applications processed? HPMV higher mass permit applications that go through several regions must be analysed for route suitability by the regional PIO and bridge engineer in each region the route covers. Who manages multi-region applications? The PIO in the region where the route starts liaises with the other regional PIOs and issues the final permit. Procedure Follow the steps below to forward a multi-region application for route analysis in other regions. The mass limits on the permit will be determined by the lowest capacity structure on the overall route. Step Action 1 Refer to the route information on the application form and identify the different regions involved. 2 Forward the application and all attached documents to the PIOs in the regions involved. The email addresses of regional PIOs are listed on the Transport Agency’s website at www.nzta.govt.nz/commercialdriving/permits/high-productivity/high-productivity-motorvehicles-and-hpmv-permits/. 3 In your cover email, advise the other PIOs of the application number in OPermit. 4 Make a note in your diary to follow up if you have not had a reply within 5 working days. Note: Regional processing may take longer than 5 days due to factors beyond the control of a regional PIO. However, it is good practice to communicate regularly with the other PIOs about progress. 5 While you wait for the route analysis from other regions to be completed, continue processing the application – see section D3.3 Referring the application for bridge analysis. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-4 D3.3 Referring the application for bridge analysis When to refer applications for bridge analysis The bridge restriction reports are sent to the regional bridge engineer for detailed analysis. This is done even when the reports indicate that the vehicle will be unrestricted when operating on the route with the loads applied for. Role of bridge engineer The role of the regional bridge engineer is to: provide specialist analysis of the application advise the PIO whether the route is suitable or whether the application should be declined due to bridge restrictions, or recommend options for the PIO to discuss with the applicant so that the application may be approved, including: changing the route adjusting the loadings, or adding conditions to the permit. Procedure Follow the steps below to refer the application for bridge analysis. Step 1 Action In OPermit, generate the following bridge restriction reports: Summary Report Element Comparison Report, and Detail Report. 2 Attach the reports as well as the application to an email and send it to the bridge engineer in your region. 3 Update the application status in PIMS to record that the application is with the regional bridge engineer. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-5 D3.3 Referring the application for bridge analysis continued Next step Refer to the table below to determine your next step, depending on the regional bridge engineer’s recommendation. If the engineer … Then you will … advises the route passes for the vehicle configuration, or passes with conditions continue with obtaining local authority approval − see section D4.2 Liaising with local road controlling authorities. advises the route fails for the vehicle configuration decline the permit application − see section D4.5 Declining an HPMV higher mass permit application. suggests options for changing application details to enable a permit to be issued contact the applicant and discuss the options − see section D3.4 Attempting to resolve issues. If the applicant agrees to changing application details, rerun the bridge analysis reports and refer them for engineering analysis until the application passes. This may take several iterations. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-6 D3.4 Attempting to resolve issues When to attempt to resolve issues Use your judgment and experience to decide when best to contact an applicant if there are issues with an application. Often it is best to gather up all issues and complete the processing, including the route checks, to be able to discuss all options with an applicant. The aim is to find a resolution in consultation with the applicant so that a permit can be issued. At the same time, consideration of the safety of other road users and the durability of infrastructure must remain paramount. Procedure Follow the steps below to attempt to resolve any issues. Step Action 1 Either open the relevant page in OPermit to refer to or have your notes of issues at hand. 2 Contact the applicant by telephone or email and explain the situation. 3 Discuss options with the applicant. Options include: changing the route reducing the total gross mass and/or individual axle mass, or not proceeding with the application. Note: If the route is capable of supporting a higher mass HPMV, but at lower total mass and/or axle loadings, the regional bridge engineer should recommend the individual axle masses that would enable the vehicle to obtain a permit. 4 Refer to the table below to determine your next step. If the applicant decides to … Then you will … change the route amend the entry in OPermit − see section D3.5 Amending application details in OPermit. adjust the mass not proceed with the application decline the application − see section D4.5 Declining an HPMV higher mass permit application. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D3-7 D3.5 Amending application details in OPermit Several iterations You may need to amend application details more than once in OPermit to test whether the adjustments discussed with the applicant and the bridge engineer will allow a permit to be issued. Procedure Follow the steps below to amend application details in OPermit. Step Action 1 Log on to OPermit and access the application you want to amend. 2 Adjust the loading details, as required. 3 Adjust the route details, as required. 4 Generate new bridge restriction reports, ie: Summary Report Element Comparison Report, and Detail Report. 5 Send the new reports to the regional bridge engineer. 6 Repeat this procedure until the bridge engineer advises you to either issue a permit or decline the application. 7 Record in PIMS that the regional bridge check has been completed and continue with Chapter D4: Completing an HPMV higher mass permit or declining an application. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-1 Chapter D4: Completing an HPMV higher mass permit or declining an application Overview About this chapter This chapter describes how to create and issue an HPMV higher mass permit, or how to decline an application. In this chapter This chapter contains the following sections: Section See page D4.1 Creating an HPMV higher mass permit D4-2 D4.2 Liaising with local road controlling authorities D4-5 D4.3 Sending permit documents to the permit champion D4-7 D4.4 Issuing an HPMV higher mass permit D4-8 D4.5 Declining an HPMV higher mass permit application The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 D4-10 Page D4-2 D4.1 Creating an HPMV higher mass permit Introduction This section describes how to create an HPMV higher mass permit document. While the process is similar to creating an overweight permit, HPMV higher mass permits require more manual adjustments, which are explained below. IMPORTANT: No permits with VINs The VDAM Rule specifically requires registration numbers on HPMV higher mass permits. You must not issue a higher mass permit with vehicle identification numbers (VINs) instead of registration numbers. Feasibility studies Applications for unregistered vehicles are treated as feasibility studies. Applicants receive a document that looks similar to a permit with a watermark ‘Feasibility Study Only’, which cannot be used as a legal permit. Prerequisite Before you can create a permit, you must have set up the application in OPermit and resolved any route issues with input from the regional bridge engineer. Multi-region applications For multi-region applications, you must have collated the inputs from the other regional PIOs and, if necessary, have amended application details such as axle masses in OPermit based on the weakest structure along the entire route. Two subtasks Creating an HPMV higher mass permit involves the following two subtasks: 1. Generating the permit document in OPermit, and 2. Manually editing permit details. These subtasks are described in detail below. Continued on the next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-3 D4.1 Creating an HPMV higher mass permit 1. Generating the permit document in OPermit 2. Manually editing permit details continued Follow the steps below to generate the permit in OPermit. Step Action 1 In OPermit, access the application you want to create the permit for from the Pending Applications list. 2 Click the tick box below the Messages and Errors panel to confirm that all messages and errors have been investigated. Enter details of how any errors were resolved in the Comments box. 3 Enter and confirm the fees information required for this permit. 4 On the Instructions page, click Issue and open the permit document in Microsoft Word. 5 Save the document to the appropriate file location in your system and continue with subtask 2. Manually editing permit details. Follow the steps below to manually edit the permit period (if necessary), the route information and any conditions in the permit document. Step Action 1 Open the permit document in Microsoft Word. 2 If there is a comment in PIMS or the Customer Access permitting team member has informed you that a reduced permit period is to be applied because of concerns about operator safety, manually change the permit period end date to 12 months from the start date. 3 On page 2 of the permit document, enter the route details under the ‘ROUTE AND SPECIAL INSTRUCTIONS’ heading. Detail all state highways and local roads used on the route. 4 Under the ‘Special Instructions’ heading, insert any special conditions that apply, eg region-specific conditions. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-4 D4.1 Creating an HPMV higher mass permit 2. Manually editing permit details Step 5 (continued) continued Action Delete the two back pages, ie: Critical Conditions: Bridge Restrictions, and Critical Conditions: Bridge Restriction Requirements. 6 Next step Adjust the formatting of the document as necessary and then save the document. The next step is to liaise with local councils if the route on the permit involves local roads. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-5 D4.2 Liaising with local road controlling authorities Regional differences The relationships and arrangements between the Transport Agency and local road controlling authorities (RCAs) vary from region to region. While some local RCAs issue HPMV higher mass permits for local roads independently from the Transport Agency, others allow the Transport Agency to issue permits that cover both state highways and local roads with their consent. Some local RCAs also publish approved local HPMV routes on their website, which the Transport Agency is authorised to include in permits. Role of PIOs How PIOs liaise with a local RCA depends on the specific arrangements and agreements in their region. In general, PIOs are expected to foster good relationships and assist local RCAs with permitting as much as possible. Unresponsive RCAs PIOs may find some local RCAs unresponsive or slow to consent to the use of local roads on permits, even if arrangements for cooperation are in place. If you have ongoing problems with a particular RCA, email the Transport Agency’s regional Planning & Investment (P & I) manager and bring the matter to their attention. While the P & I manager cannot help with individual permits, they can work towards clarifying arrangements and improving relationships with the local RCA staff. Procedure If applicable in your region, follow the steps below to liaise with local RCAs and get their consent to the use of local roads. Step 1 Action Draft an email to the local RCA. In the email: outline the steps you have taken to check the application, including getting the route analysed by the regional bridge engineer, and request written consent to the inclusion of local roads as part of the permitted route. 2 Attach the following documents to the email: draft permit bridge engineer’s report (or email with the bridge engineer’s recommendation), and any other documents requested by the local council. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-6 D4.2 Liaising with local road controlling authorities continued Procedure (continued) Step Action 3 Send the email to each of the local RCAs affected by the proposed route. 4 If a local RCA raises concerns about or objects to the use of a local road, attempt to find a resolution in consultation with the applicant and the local RCA. This may involve changing application details and rerunning the application through OPermit − see section D3.5 Amending application details in OPermit above. 5 Has each local RCA given written consent to the route? Note: A supporting email from the local RCA is sufficient. If yes, send the permit and relevant documents to the permit champion for a final quality assurance check before issuing the permit – see section D4.3 Sending permit documents to the permit champion. If no, advise the applicant to apply directly to the local RCA(s) for a permit. Issue a permit for state highways only or decline the application if this is not feasible − see section D4.5 Declining an HPMV higher mass permit application below. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-7 D4.3 Sending permit documents to the permit champion Role of permit champion Procedure Permit champions are experienced PIOs or Transport Agency technical staff. Their role is to: review the draft permit and relevant documents for quality assurance raise any concerns with the PIO, and sign off on the permit if there are no issues. Follow the steps below to send permit documents to the permit champion. Step 1 Action Send an email to the permit champion for your region with the following attachments: permit application draft permit attributes check sheets bridge engineer’s approval (must be in writing) written consent from any local RCAs to the use of local roads (if applicable), and OPermit Summary Report or Element Comparison Report. Next steps 2 If the permit champion raises any concerns, take the necessary action to resolve the issues. Ask the permit champion for advice, if necessary. 3 Resubmit the permit documents to the permit champion until you receive sign-off. 4 If the issues cannot be resolved to the permit champion’s satisfaction, decline the application − see section D4.5 Declining an HPMV higher mass permit application. The next steps are to do a final Companies Office check and to issue the permit to the applicant. See the next section for details. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-8 D4.4 Issuing an HPMV higher mass permit Two subtasks Issuing an HPMV higher mass permit consists of the following two subtasks, depending on how long it took to process the application: 1. Final Companies Office check, and 2. Issuing the permit to the applicant. These two subtasks are described in detail below. When to repeat the Companies Office check Customer Access permitting team members do a Companies Office check during the initial screening of applications to confirm that an applicant is a valid legal entity entitled to hold an HPMV permit. For complex applications that take longer to process (for example, multiregion applications), regional PIOs should repeat a Companies Office check before issuing the permit to confirm that the operator has not gone out of business in the meantime. 1. Final Companies Office check Follow the steps below to do a final Companies Office check. Step Action 1 Go to the Companies Office website at www.business.govt.nz/companies. 2 Enter the name of the applicant company (or partnership) in the search field and click SEARCH. 3 Is the company name listed as a legally registered entity in the search results? Refer to the table below to determine your next step. If the search finds … Then … an exact match for the applicant’s business name issue the permit − see subtask 2. Issuing the permit to the applicant. any of the following next to the company or partnership name: decline the application − see section D4.5 Declining an HPMV higher mass permit application below. ‘struck off’ ‘in receivership’ or ‘in rec’ ‘in liquidation’ or ‘in liq’ Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-9 D4.4 Issuing an HPMV higher mass permit 2. Issuing the permit to the applicant continued Follow the steps below to issue the permit. Step Action 1 Open the permit document in Microsoft Word and save it as a PDF file. 2 Using the standard email template, draft a cover note to the applicant and attach the PDF file of the permit. Important: Only ever attach a PDF file. A Word document would have no legal standing as a permit because it can be edited after it has been issued. End of process 3 Save all application and permit documents in the application folder and close the file. 4 Update the status of the application in PIMS to Issued. This completes the processing of an HPMV higher mass permit application. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D4-10 D4.5 Declining an HPMV higher mass permit application When to decline an application If an HPMV higher mass permit application fails to meet the requirements for a permit and you have been unable to resolve the issues, you must decline the application. This can happen at various stages during processing. Procedure Follow the steps below to decline an application. Step 1 Action Notify the applicant that their application has been declined. Use your discretion as to the most appropriate form of communication. End of process 2 If you have advised the applicant by telephone, send written confirmation. Include the reasons why the application has been declined. Refer to the efforts made to resolve issues. 3 Save any remaining documents and emails in the application folder and close the file. 4 Update the application status in PIMS to Declined. This completes the processing of an HPMV higher mass permit application. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D5-1 Chapter D5: Permit champion procedures Overview About this chapter This chapter describes how to do a quality assurance (QA) check of draft HPMV higher mass permits. Audience The audience for this chapter is senior PIOs or Transport Agency technical staff who act as permit champions and conduct QA checks. In this chapter This chapter contains the following sections: Section See page D5.1 Guidelines for permit champions D5-2 D5.2 How to do a quality assurance check D5-3 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D5-2 D5.1 Guidelines for permit champions Role of permit champion The role of a permit champion is to: review HPMV higher mass draft permits and relevant documents for consistency with: the Transport Agency’s permitting policy, process and procedures, and the intention and purpose of the VDAM Rule Reference information raise any concerns about quality and consistency with PIOs, and sign off on permits before they are issued. Reference sources for permit champions are: Part D: HPMV higher mass permits in volume 1 of this manual (policy) the previous chapters in this part (permitting process and procedures) the VDAM Rule (legislative basis). Permit champions are expected to be familiar with these reference sources. Turnaround time Quality assurance (QA) checks should be done as soon as possible. The outside limit to complete a QA check is three working days. Access to PIMS Permit champions need to have access to and basic familiarity with the Permit Issuing and Management System (PIMS). The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D5-3 D5.2 How to do a quality assurance check Procedure Follow the steps below to do a QA check of a draft HPMV higher mass permit. Step 1 Action Confirm that you have received the following documents: permit application HPMV attributes check sheets draft permit regional bridge engineer’s approval (in writing), and local RCA approval (in writing), if applicable. If anything is missing, request the missing information from the PIO. 2 Check the permit application and associated documents for the following: all required information provided axle weight flexibility indicated unrealistic numbers (‘sanity check’) GVM and GCM against certified values on attributes check sheets overlength permit held if vehicle is overlength axle masses are within VDAM Rule schedule 2 limits for critical axle groups previous HPMV permits held for the vehicle, and if the vehicle is an A224, that it has one steering axle (VDAM Rule requirement) Note anything suspicious. 3 Check the regional bridge engineer’s approval for: actual vehicle and axle masses checked against the OPermit output correct axle masses and axle spacings used, and the highest FOCs from the OPermit Element Comparison Report to ensure that the bridge engineer has not missed anything and has covered the required overstress margin (this is especially important for permits involving axle weight flexibility). Note any discrepancies or problems. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D5-4 D5.2 How to do a quality assurance check Procedure (continued) Step 4 continued Action In PIMS, access the checklist for the application and confirm that all processing steps are marked as completed. Note any incomplete steps. 5 Refer to the attributes check sheets and validate that the permitted masses on the draft permit do not exceed any certification limits. Note any discrepancies or problems. 6 Check the draft permit for: correct template used all details correct (dates, route, masses) additional HPMV permit conditions additional permit clauses 4.11 to 4.14 added, and bridge supervision pages deleted. Note any problems. 7 Refer to the table below to determine your next step: If the draft permit is … Then … acceptable respond to the PIO using the standard email template, quoting vehicle registration numbers, route and draft permit reference number add any conditions and date, and copy the email to HNO Professional Services. unacceptable email the PIO detailing the areas of non-compliance, eg: clauses to add masses to correct text incorrect incorrect template used, or vehicle non-compliant. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D5-5 D5.2 How to do a quality assurance check Procedure (continued) Step 8 continued Action Record and save notes of the following: application details QA checks completed any calculations of axle mass limits any areas of concern, and advice to the PIO (ie approved, declined or returned). End of permit champion process This completes the process of doing a QA check of HPMV higher mass permits. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-1 Chapter D6: HPMV higher mass permitting resources Overview About this chapter This chapter contains reference material for use during the processing of HPMV higher mass permit applications. In this chapter This chapter contains the following sections: Section See page D6.1 Vehicle types eligible for HPMV permits D6-2 D6.2 Critical axle groups for HPMVs D6-4 D6.3 Class 1 mass limits D6-8 D6.4 HPMV mass limits D6-13 D6.5 Axle weight flexibility tables for use in permits D6-18 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-2 D6.1 Vehicle types eligible for HPMV permits Introduction The table below lists vehicle types that are eligible for HPMV higher mass permits. Note: Vehicles longer than 20 metres also need an HPMV overlength permit. List of eligible vehicle types PAT type Vehicle type Overlength permit? Higher mass permit? 751 R12 T22 Truck trailer Standard 20m length No Yes 891 R22 T22 Truck trailer Standard 20m length No Yes 891 R22 T22 New truck trailer 23m template 2A Yes Yes 915 R22 T23 Truck trailer 23m Yes Yes 999 R23 T22 Truck trainer 23m Yes Yes 1020 R23 T23 New Truck trailer 23m template 2B Yes Yes 791 A124 Tractor semi-trailer One rear steering axle Two rear steering axles Yes No Yes No A134 Tractor semi-trailer One rear steering axle Two rear steering axles Yes No Yes No A223 Tractor semi-trailer No rear steering axle One rear steering axle Yes Yes Yes Yes A224 Tractor semi-trailer One rear steering axle Two rear steering axles Yes No Yes No A234 Tractor semi-trailer One rear steering axle Two rear steering axles Yes No Yes No 847 713 826 999 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-3 D6.1 Vehicle types eligible for HPMV permits continued List of eligible vehicle types (continued) PAT type Vehicle type Overlength permit? Higher mass permit? 751 B1222 New B-train 23m template 3A Yes Yes 851 B1232 B-train 20m standard length No Yes 851 B1232 B-train 23m template 3B Yes Yes 951 B1233 B-train 20m standard length No Yes 951 B1233 B-train 23m template 3C Yes Yes 915 B2223 20m standard length No Yes 914 B2232 B-train 20m standard length No Yes 1020 B2233 B-train 20m standard length No Yes 1020 B2233 New B-train 23m template 3D Yes Yes 1020 B2233 New B-train Non-template Vehicle Yes Yes 999 B2243 B-train Non-template vehicle Yes Yes The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-4 D6.2 Critical axle groups for HPMVs Introduction The table on the following pages shows the critical axle groups for vehicle types that are eligible for HPMV permits. What are ‘critical axle groups’? ‘Critical axle groups’ are groups of two or more axles that are not an axle set. Critical axle groups are subject to the distance mass limits in schedule 2 of the VDAM Rule. Quick reference only The critical axle groups are a quick reference guide for compliance with the VDAM Rule. To confirm eligibility, it is necessary to check the actual critical axle group measurements for any vehicle against the requirements of the VDAM Rule schedule 2, part B, table 6 (reproduced below in section D6.4 HPMV mass limits). Example This vehicle has 10 axles, which are grouped into 4 axle sets. Under the VDAM Rule there are restrictions on the total mass of the following axle combinations: 1–3, 1–4, 1–5, 1–6, 1–7, 1–8, 1–9, 1–10 2–3, 2–4, 2–5, 2–6, 2–7, 2–8, 2–9, 2–10 3–6, 3–7, 3–8, 3–9, 3–10 4–6, 4–7, 4–8, 4–9, 4–10 5–6, 5–7, 5–8, 5–9, 5–10 6–8, 6–9, 6–10 7–8, 7–9, 7–10 These axle combinations are the critical axle groups for this vehicle. Continued on the next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-5 D6.2 Critical axle groups for HPMVs Table continued The table below shows the critical axle groups for vehicles eligible for HPMV permits. Vehicle R12T22 Critical axles (counted from front of vehicle) 1 to 3 (Truck) 2 to 5 (Central four) 2 to 7 (Back six) 4 to 7 (Trailer) 1 to 7 (Whole combination) R22T22 1 to 4 (Truck) 2 to 4 (Truck) 3 to 6 (Central four) 3 to 8 (Back six) 5 to 8 (Trailer) 1 to 8 (Whole combination) R22T23 1 to 4 (Truck) 2 to 4 (Truck) R23T22 to 6 to 9 to 9 to 9 (Central four) (Back seven) (Trailer) (Whole combination) 1 to 5 (Truck) 2 to 5 (Truck) R23T23 3 3 5 1 3 3 6 1 to 7 to 9 to 9 to 9 (Central five) (Back seven) (Trailer) (Whole combination) 1 to 5 (Truck) 2 to 5 (Truck) 3 to 7 (Central five) 3 to 10 (Back eight) 6 to 10 (Trailer) 1 to 10 (Whole combination) A124 2 to 7 (Back six) 1 to 7 (Whole combination) A134 2 to 8 (Back seven) 1 to 8 (Whole combination) The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-6 D6.2 Critical axle groups for HPMVs continued Table (continued) Vehicle A223 Critical axles (counted from front of vehicle) 1 to 4 (Truck) 2 to 4 (Truck) 3 to 7 (Back five) 4 to 7 (Back four) 1 to 7 (Whole combination) A224 1 to 4 (Truck) 2 to 4 (Truck) 1 to 8 (Whole combination) A234 1 to 5 (Truck) 2 2 3 1 to 5 to 6 to 9 to 9 (Truck) (Central five) (Back seven) (Whole combination) B1222 2 4 2 1 to 5 to 7 to 7 to 7 (Central four axles) (Back four axles) (Back six) (Whole combination) B1232 2 to 6 (Central five) 4 to 8 (Back five) 2 to 8 (Back seven) 1 to 8 (Whole combination) B1233 2 to 6 (Central five) 4 to 9 (Back six) 2 to 9 (Back eight) 1 to 9 (Whole combination) B2223 1 2 3 3 to 4 to 4 to 6 to 9 (Truck) (Truck) (Central four) (Back seven) 5 to 9 (Back five) 1 to 9 (Whole combination) The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-7 D6.2 Critical axle groups for HPMVs continued Table (continued) Vehicle B2232 Critical axles (counted from front of vehicle) 1 to 4 (Truck) 2 to 4 (Truck) B2233 3 3 5 1 to 7 to 9 to 9 to 9 (Central five) (Back seven) (Back five) (Whole combination) 1 to 4 (Truck) 2 to 4 (Truck) 3 to 7 (Central five) 3 to 10 (Back eight) 5 to 10 (Back six) 1 to 10 (Whole combination) B2243 1 to 4 (Truck) 2 to 4 (Truck) 3 3 5 1 to 8 (Central six) to 11 (Back nine) to 11 (Back seven) to 11 (Whole combination) The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-8 D6.3 Class 1 mass limits Introduction The tables below are the general mass limits from the VDAM Rule schedule 2, part A. They are also referred to as ‘Class 1’ limits. Table 1 (Class 1) Maximum mass on individual axles Type of axle Mass (kg) 1 Single standard tyres: (a) in a twin-steer axle set, or in a tandem axle set with a twin- or single large-tyred axle 5400 (b) in any other axle set 6000 2 Single large-tyred: (a) in a twin-steer axle set 5400 (b) in a quad-axle set 5500 (c) in a tandem axle set with two single large-tyred axles or in a tandem axle set with a single standard-tyred axle or in a tri-axle set 6600 (d) any other axle set 7200 3 Twin-tyred: (a) in a quad-axle set 5500 (b) in a tri-axle set 6600 (c) in any other axle set 8200 4 Oscillating axle, in any axle set 9500 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-9 D6.3 Class 1 mass limits Table 2 (Class 1) continued Maximum sum of axle mass on two axles in a tandem axle set Type of axle Mass (kg) 1 Two single standard tyres: (a) in a twin-steer set 10,800 (b) not in a twin-steer set 11,000 2 Two single large-tyred axles: (a) in a twin-steer set 10,800 (b) not in a twin-steer set 13,000 3 Two twin-tyred axles: (a) spaced less than 1.3m from first axle to the last axle 14,500 (b) spaced 1.3m or more but less than 1.8m from first axle to the last axle 15,000 (c) spaced 1.8m or more from the first axle to the last axle 15,500 4 Twin-tyred axles: (a) with a single large-tyred axle and 60/40 load share 13,600 (b) with a single large-tyred axle and 55/45 load share 14,500 5 Single standard-tyred axle with an oscillating axle 13,000 6 Single standard-tyred axle with a single large-tyred axle or a twin-tyred axle 12,000 7 Two oscillating axles 15,000 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-10 D6.3 Class 1 mass limits Table 3 (Class 1) continued Maximum sum of axle mass in a tri-axle set Type of axle Mass (kg) Three oscillating axles, three twin-tyred axles or three large-tyred axles: Table 4 (Class 1) (a) spaced 2.5m or more from the first axle to the last axle 18,000 (b) spaced 2.4m or more and less than 2.5m from the first axle to the last axle 17,500 (c) spaced 2m or more and less than 2.4m from the first axle to the last axle 15,500 Maximum sum of axle mass in a quad-axle set Type of axle Four twin-tyred axles, or four single large-tyred axles Table 5 (Class 1) Mass (kg) 20,000 Other combinations This table shows the maximum sum of mass on any two or more axles that together do not constitute a single tandem axle set, a single tri-axle set or a single quad-axle set, where the distance from the centre of the first axle to the centre of the last axle is 1m or more but less than 1.8m (including maximum gross mass). Type of axle Mass (kg) 1. Two single standard-tyred axles 10,800 2. Two single large-tyred axles 12,000 3. A single standard-tyred axle with a single largetyred axle or a twin-tyred axle 12,000 4. Any other two or more axles 14,500 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-11 D6.3 Class 1 mass limits Table 6 (Class 1) continued This table shows the maximum sum of mass on any two or more axles that together do not constitute a single tandem axle set, single tri-axle set or single quad-axle set, where the distance from the centre of the first axle to the centre of the last axle is 1.8m or more (including maximum gross mass). Type of axle Where the distance from the centre of the first axle to the centre of the last axle is: Mass (kg) 1.8m but less than 2.5m 15,500 2.5m but less than 3.0m 17,500 3.0m but less than 3.3m 19,000 3.3m but less than 3.6m 20,000 3.6m but less than 4.0m 21,000 4.0m but less than 4.4m 22,000 4.4m but less than 4.7m 23,000 4.7m but less than 5.1m 24,000 5.1m but less than 5.4m 25,000 5.4m but less than 5.8m 26,000 5.8m but less than 6.4m 27,000 6.4m but less than 7.0m 28,000 7.0m but less than 7.6m 29,000 7.6m but less than 8.2m 30,000 8.2m but less than 8.8m 31,000 8.8m but less than 9.4m 32,000 9.4m but less than 10.0m 33,000 10.0m but less than 10.8m 34,000 10.8m but less than 11.6m 35,000 11.6m but less than 12.0m 36,000 12.0m but less than 12.5m 37,000 12.5m but less than 13.2m 38,000 13.2m but less than 14.0m 39,000 14.0m but less than 14.8m 40,000 14.8m but less than 15.2m 41,000 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-12 D6.3 Class 1 mass limits Table 6 (Class 1) (continued) continued Type of axle Where the distance from the centre of the first axle to the centre of the last axle is: Mass (kg) 15.2m but less than 15.6m 42,000 15.6m but less than 16.0m 43,000 16.0m or more 44,000 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-13 D6.4 HPMV mass limits Introduction The tables below are the HPMV mass limits from the VDAM Rule schedule 2, part B. Table 1 (HPMV) Maximum mass on individual axles Type of axle Mass (kg) 1 Single standard tyres: (a) in a twin-steer axle set, or in a tandem axle set with a twin- or single large-tyred axle 5400 (b) in any other axle set 6000 2 Single large-tyred: (a) in a twin-steer axle set 5400 (b) in a quad-axle set 6000 (c) in a tandem axle set with two single large-tyred axles or in a tandem axle set with a single standard-tyred axle or in a tri-axle set 6600 (d) any other axle set 7200 3 Twin-tyred: (a) in a quad-axle set 6000 (b) in a tri-axle set 7000 (c) in any other axle set 8800 4 Oscillating axle, in any axle set 9500 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-14 D6.4 HPMV mass limits Table 2 (HPMV) continued Maximum sum of axle mass on two axles in a tandem axle set Type of axle Mass (kg) 1 Two single standard tyres: (a) in a twin-steer set 10,800 (b) not in a twin-steer set 11,000 2 Two single large-tyred axles: (a) in a twin-steer set 10,800 (b) not in a twin-steer set 13,000 3 Two twin-tyred axles: (a) spaced less than 1.3m from first axle to the last axle 15,000 (b) spaced 1.3m or more from first axle to the last axle 16,000 4 Twin-tyred axles: (a) with a single large-tyred axle and 60/40 load share 13,600 (b) with a single large-tyred axle and 55/45 load share 14,500 5 Single standard-tyred axle with an oscillating axle 13,000 6 Single standard-tyred axle with a single large-tyred axle 12,000 7 Single standard-tyred axle with a twin-tyred axle 13,300 8 Two oscillating axles 15,000 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-15 D6.4 HPMV mass limits Table3 (HPMV) continued Maximum sum of axle mass in a tri-axle set Type of axle set Mass (kg) Three oscillating axles, three twin-tyred axles, or three single large-tyred axles: Table 4 (HPMV) (a) spaced 2.0m or more but less than 2.4m from the first axle to the last axle 16,000 (b) spaced 2.4m or more but less than 2.5m from the first axle to the last axle 18,000 (c) spaced 2.5m or more from the first axle to the last axle 19,000 Maximum sum of axle mass in a quad-axle set Type of axle Quad-axle set with twin-tyred axles, or single largetyred axles with one steering axle Table 5 (HPMV) Mass (kg) 22,000 Other combinations This table shows the maximum sum of mass on any two or more axles that together do not constitute a single tandem axle set, a single tri-axle set or a single quad-axle set, where the distance from the centre of the first axle to the centre of last axle is 1.0m or more but less than 1.8m (including maximum gross mass). Type of axle Mass (kg) 1. Two single standard-tyred axles 10,800 2. Two single large-tyred axles 12,000 3. A single standard-tyred axle with a single largetyred axle or a twin-tyred axle 12,000 4. Any other two or more axles 14,500 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-16 D6.4 HPMV mass limits Table 6 (HPMV) continued This table shows the maximum sum of mass on any two or more axles that together do not constitute a single tandem axle set, single tri-axle set or single quad-axle set, at the specified distances (including maximum gross mass). Distance from the centre of the first axle to the centre of the last axle Mass (kg) 1.8m but less than 2.0m 15,500 2.0m but less than 2.5m 16,000 2.5m but less than 3.0m 17,500 3.0m but less than 3.3m 19,000 3.3m but less than 3.6m 20,000 3.6m but less than 4.0m 21,000 4.0m but less than 4.4m 22,000 4.4m but less than 4.5m 23,000 4.5m but less than 4.7m 23,500 4.7m but less than 5.0m 24,000 5.0m but less than 5.4m 25,000 5.4m but less than 5.5m 26,000 5.5m but less than 5.8m 26,500 5.8m but less than 6.0m 27,000 6.0m but less than 6.5m 28,000 6.5m but less than 7.0m 29,500 7.0m but less than 7.5m 31,000 7.5m but less than 8.0m 32,500 8.0m but less than 8.5m 34,000 8.5m but less than 9.0m 35,000 9.0m but less than 9.5m 36,000 9.5m but less than 10.0m 37,000 10.0m but less than 10.5m 38,000 10.5m but less than 11.0m 39,000 11.0m but less than 11.5m 40,000 11.5m but less than 12.0m 41,000 Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-17 D6.4 HPMV mass limits Table 6 (HPMV) (continued) continued Distance from the centre of the first axle to the centre of the last axle 12.0m but less than 12.5m 42,000 12.5m but less than 13.0m 43,000 13.0m but less than 13.5m 44,000 13.5m but less than 14.0m 45,000 14.0m but less than 14.5m 46,000 14.5m but less than 15.0m 47,000 15.0m but less than 15.5m 48,000 15.5m but less than 16.0m 49,000 16.0m but less than 16.5m 50,000 16.5m but less than 17.0m 51,000 17.0m but less than 17.5m 52,000 17.5m but less than 18.0m 53,000 18.0m but less than 18.5m 54,000 18.5m but less than 19.0m 55,000 19.0m but less than 19.5m 56,000 19.5m but less than 20.0m 57,000 20.0m but less than 20.5m 58,000 20.5m but less than 21.0m 59,000 21.0m but less than 21.5m 60,000 21.5m but less than 22.0m 61,000 22.0m or more The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Mass (kg) 62,000 or more Page D6-18 D6.5 Axle weight flexibility tables for use in permits Introduction Higher mass permits with axle weight flexibility (AWF) include a table on page 1 of the permit that sets out the detailed axle mass limits for the type of AWF applied for. This section explains the inputs into these tables. It also includes table templates for specific vehicle types for copying and pasting into permit documents. Description of inputs The notes on the next page describe the details of what to input in the fields in the table below. Axle Number 1 2 3 4 5 Axle Type* –Copy from existing permit Individual Axle Mass Limit (kg) Input mass limit depending on level of flexibility (1) Axle Set Mass Limit (kg) Input mass limit depending on level of flexibility (2) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) 6 7 8 Input mass limit based on axle spacing (3) Input mass limit based on axle __________ over axles 1–4 (truck) __________ over axles 5–8 (trailer) spacing (3) Input mass limit based on axle spacing (3) _________ over axles 3–6 Axle Group Mass Limit (kg) Input mass limit based on sum of mass on axles 3–8 on permit application (from row c21) (4) _________ over axles 3–8 Spacing from previous axle (m) Copy from existing permit Tyre Size Copy from existing permit Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-19 D6.5 Axle weight flexibility tables for use in permits continued Notes 1. For individual axles, input the mass limits from the Class 1 or HPMV tables as set out below, depending on the AWF type applied for. AWF type Refer to section ... In schedule 2 of the VDAM Rule refer to ... Class 1 D6.3 Class 1 mass limits, table 1 Part A, table 1 HPMV D6.4 HPMV mass limits, table 1 Part B, table 1 2. For axle sets, input the mass limits from the Class 1 or HPMV tables as set out below, depending on the AWF type applied for. AWF type Refer to section ... In schedule 2 of the VDAM Rule refer to ... Class 1 D6.3 Class 1 mass limits, tables 2–5 Part A, tables 2–5 HPMV D6.4 HPMV mass limits, tables 2–5 Part B, tables 2–5 3. For pairs of axle sets, input the mass limits from the Class 1 or HPMV tables as set out below, depending on the AWF type applied for, or the sum of the relevant axle set mass limits, whichever is the lesser. AWF type Refer to section ... In schedule 2 of the VDAM Rule refer to ... Class 1 D6.3 Class 1 mass limits, table 6 Part A, table 6 HPMV D6.4 HPMV mass limits, table 6 Part B, table 6 4. Where axle group mass limits are for three axle sets, input the lesser of: the sum of the individual axles in the axle group on the permit application the sum of the relevant axle set mass limits, or the table 6 limits. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-20 D6.5 Axle weight flexibility tables for use in permits continued Rigid trucks and full trailers Below are template tables for rigid trucks and full trailers. The tables can be used as templates in permit documents. The red numbers in the tables refer to the notes above. R12-T22 Axle Number 1 2 3 4 5 6 7 Axle Type* Individual Axle Mass Limit (kg) Axle Set Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (1) (2) (1) (1) (2) (1) (1) (2) (2) Axle Group Mass Limit (kg) (3)_______ over axles 1–3 (3)_______ over axles 4–7 (trailer) (truck) (3)_______ over axles 2–5 Axle Group Mass Limit (kg) (4)_______ over axles 2–7 Spacing from previous axle (m) Tyre Size R22-T22 Axle Number 1 2 3 4 5 6 7 8 Axle Type* Individual Axle Mass Limit (kg) Axle Set Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (2) (3)_______ over axles 1–4 (truck) (1) (1) (2) (1) (1) (2) (3)_______ over axles 5–8 (trailer) (3)_______ over axles 2–4 (truck) (3)_______ over axles 3–6 (4)_______ over axles 3–8 Spacing from previous axle (m) Tyre Size Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-21 D6.5 Axle weight flexibility tables for use in permits continued R22-T23 Axle Number 1 2 3 4 5 6 7 8 9 Axle Type* Individual Axle Mass Limit (kg) (1) (1) Axle Set Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (2) (1) (2) (1) (2) (3)_______ over axles 1–4 (truck) Axle Group Mass Limit (kg) (1) (3)_______ over axles 5–9 (trailer) (3)_______ over axles 2–4 (truck) (3)_______ over axles 3–6 Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (4)_______ over axles 3–9 Spacing from previous axle (m) Tyre Size R23-T22 Axle Number 1 2 3 4 5 6 7 8 9 Axle Type* Individual Axle Mass Limit (kg) Axle Set Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (1) (1) (2) (2) (3)_______ over axles 1–5 (truck) (1) (2) (3)_______ over axles 2–5 (truck) (3)_______ over axles 3–7 Axle Group Mass Limit (kg) Tyre Size The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) Effective from 1 November 2015 (1) (3)_______ over axles 6–9 (trailer) Spacing from previous axle (m) First edition, Amendment 0 (1) (4)_______ over axles 3–9 Page D6-22 D6.5 Axle weight flexibility tables for use in permits continued R23-T23 Axle Number 1 2 3 4 5 6 7 8 9 10 Axle Type* Individual Axle Mass Limit (kg) (1) (1) Axle Set Mass Limit (kg) (1) (1) (2) (1) (1) (2) (1) (2) Axle Group Mass Limit (kg) (3)_______ over axles 1–5 (truck) Axle Group Mass Limit (kg) (3)_______ over axles 2 –5 (truck) Axle Group Mass Limit (kg) (1) (1) (1) (2) (3)_______ over axles 6–10 (trailer) (3)_______ over axles 3–7 Axle Group Mass Limit (kg) (4)_______ over axles 3–10 Spacing from previous axle (m) Tyre Size Tractor semitrailers Below are tables for tractor semi-trailers. The tables can be used as templates in permit documents. The red numbers in the tables refer to the notes above. A124 Axle Number 1 2 3 4 5 6 7 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (1) (1) (2) (3)_______ over axles 2–7 Spacing from previous axle (m) Tyre Size Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-23 D6.5 Axle weight flexibility tables for use in permits continued A134 Axle Number 1 2 3 4 5 6 7 8 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) (1) (1) (1) (1) (1) (1) (2) (1) (2) Axle Group Mass Limit (kg) (3)_______ over axles 2–8 Spacing from previous axle (m) Tyre Size A223 Axle Number 1 2 3 4 5 6 7 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) (1) (1) (1) (1) (1) (2) Axle Group Mass Limit (kg) (1) (2) (3)_______ over axles 1–4 Axle Group Mass Limit (kg) (3)_______ over axles 4–7 Axle Group Mass Limit (kg) (3)_______ over axles 2–4 Axle Group Mass Limit (kg) (3)_______ over axles 3–7 Spacing from previous axle (m) Tyre Size A224 Axle Number 1 2 3 4 5 6 7 8 Axle Type* Individual Axle Mass Limit (kg) Axle Set Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (1) (1) (2) (1) (1) (2) (3)_______ over axles 1–4 (truck) (3)_______ over axles 2–4 (truck) Spacing from previous axle (m) Tyre Size Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-24 D6.5 Axle weight flexibility tables for use in permits continued A234 Axle Number 1 2 3 4 5 6 7 8 9 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) (1) (1) (1) (1) (2) (1) (1) (1) (2) (2) Axle Group Mass Limit (kg) (3)_______ over axles 1–5 (truck) Axle Group Mass Limit (kg) (3)_______ over axles 2–5 (truck) Axle Group Mass Limit (kg) (1) (4)_______ over axles 2–6 Axle Group Mass Limit (kg) (4)_______ over axles 3–9 Spacing from previous axle (m) Tyre Size B-trains Below are template tables for B-trains. The tables can be used as templates in permit documents. The red numbers in the tables refer to the notes above. B1222 Axle Number 1 2 3 4 5 6 7 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (1) (2) (1) (2) (4)_______ over axles 2–7 (3)_______ over axles 2–5 (3)_______ over axles 4–7 Spacing from previous axle (m) Tyre Size Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-25 D6.5 Axle weight flexibility tables for use in permits continued B1232 Axle Number 1 2 3 4 5 6 7 8 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) (1) (1) (1) (2) (1) (1) (1) (2) Axle Group Mass Limit (kg) (1) (2) (3)_______ over axles 4–8 (trailer) Axle Group Mass Limit (kg) (3)_______ over axles 2–6 Axle Group Mass Limit (kg) (4)_______ over axles 2–8 Spacing from previous axle (m) Tyre Size B1233 Axle Number 1 2 3 4 5 6 7 8 9 Axle Type* Individual Axle Mass Limit (kg) (1) Axle Set Mass Limit (kg) (2) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (1) (2) (1) (1) (1) (2) (3)_______ over axles 4–9 (trailer) (3)_______ over axles 2–6 Axle Group Mass Limit (kg) (4)_______ over axles 2–9 Spacing from previous axle (m) Tyre Size Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-26 D6.5 Axle weight flexibility tables for use in permits continued B2223 Axle Number 1 2 3 4 5 6 7 8 9 Axle Type* Individual Axle Mass Limit (kg) (1) (1) Axle Set Mass Limit (kg) (1) (1) (2) Axle Group Mass Limit (kg) (1) (1) (2) (1) (1) (2) (3)_______ over axles 1–4 (truck) Axle Group Mass Limit (kg) (1) (2) (3)_______ over axles 5–9 (trailer) (3)_______ over axles 2–4 (truck) (3)_______ over axles 3–6 Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (4)_______ over axles 3–9 Spacing from previous axle (m) Tyre Size B2232 Axle Number 1 2 3 4 5 6 7 8 9 Axle Type* Individual Axle Mass Limit (kg) Axle Set Mass Limit (kg) (1) (1) (2) (1) (1) (2) Axle Group Mass Limit (kg) (3)_______ over axles 1–4 (truck) Axle Group Mass Limit (kg) (3)_______ over axles 2–4 (truck) Axle Group Mass Limit (kg) (1) (1) (1) (2) (1) (1) (2) (3)_______ over axles 5–9 (trailer) (3)_______ over axles 3–7 Axle Group Mass Limit (kg) (4)_______ over axles 3–9 Spacing from previous axle (m) Tyre Size Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D6-27 D6.5 Axle weight flexibility tables for use in permits continued B2233 Axle Number 1 2 3 4 5 6 7 8 9 10 Axle Type* Individual Axle Mass Limit (kg) (1) (1) Axle Set Mass Limit (kg) (1) (1) (2) (1) (1) (2) Axle Group Mass Limit (kg) (3)_______ over axles 1–4 (truck) Axle Group Mass Limit (kg) (3)_______ over axles 2–4 (truck) Axle Group Mass Limit (kg) (1) (1) (1) (2) (1) (2) (3)_______ over axles 3–7 Axle Group Mass Limit (kg) (3)_______ over axles 5–10 (trailer) Axle Group Mass Limit (kg) (4)_______ over axles 3–10 Spacing from previous axle (m) Tyre Size B2243 Axle Number 1 2 3 4 5 6 7 8 9 10 11 Axle Type* Individual Axle Mass Limit (kg) Axle Set Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) Axle Group Mass Limit (kg) (1) (1) (1) (1) (2) (1) (1) (1) (2) (1) (1) (2) (1) (1) (2) (3)_______ over axles 1–4 (truck) (3)_______ over axles 2–4 (truck) (3)_______ over axles 3–8 Axle Group Mass Limit (kg) (3)_______ over axles 5–11 (trailer) Axle Group Mass Limit (kg) (4)_______ over axles 3–11 Spacing from previous axle (m) Tyre Size The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-1 Chapter D7: HPMV higher mass permitting procedures for regional bridge engineers Overview About this chapter This chapter describes how to assess whether bridges included in a route on an HPMV higher mass permit application can safely support the applied-for higher masses. Audience The intended audience for this chapter is regional bridge engineers who work with permit issuing officers (PIOs) on assessing bridge capacities for HPMV higher mass permits. Legal basis The Land Transport Rule: Vehicle Dimensions and Mass 2002 (the VDAM Rule) requires road controlling authorities to give due consideration to the durability of roads and bridges when issuing HPMV permits. In this chapter This chapter contains the following sections: Section See page D7.1 General principles D7-3 D7.2 Overview diagrams of assessing bridges for HPMV permit applications D7-4 D7.3 Understanding the Element Comparison Report D7-6 D7.4 Receiving and reviewing reports D7-8 D7.5 Assessing a bridge using OPermit data D7-10 D7.6 Conducting an independent assessment of a bridge D7-13 D7.7 Allowing increased material stresses D7-15 D7.8 Example 1: Mercer Overpass – no AWF D7-17 D7.9 Example 2: Little Kuri Creek Bridge – no AWF D7-19 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-2 Overview In this chapter continued Section See page (continued) D7.10 Bakers Creek Bridge – no AWF D7-22 D7.11 Dealing with axle weight flexibility (AWF) D7-25 D7.12 Overview diagram of procedures for dealing with AWF D7-27 D7.13 Dealing with Class 1 AWF D7-28 D7.14 Dealing with HPMV AWF D7-31 D7.15 Reporting back to the PIO D7-33 The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-3 D7.1 General principles Modifying OPermit data In order to deal with an HPMV permit you need to modify the OPermit output data. In particular, different load factors and impact factors are used for assessing HPMVs compared with overweight vehicles. Posting assessment HPMVs are to be treated in the same manner as normal heavy vehicles in terms of posting assessment. No restrictions other than route Under the VDAM Rule, no restriction is to be placed on an HPMV other than route. This means there are only two options with regard to any particular bridge: Two approaches either the vehicle will have unrestricted access, or it will be denied access altogether. These guidelines involve two approaches to the assessment: an analysis based on the data in OPermit, and/or an independent analysis of the bridge. For an illustration of the two approaches, see diagram 1 in section D7.2 Overview diagrams of assessing bridges for HPMV permit applications below. Use engineering judgment and knowledge Use your engineering judgment and your knowledge of your bridge stock at all times when assessing bridge capacity for an HPMV permit. Clarification and help If you find any anomalies in the output from OPermit that mean these guidelines are not applicable, or if you are unsure of any step in the process, contact the PIO in your region for clarification. Continued on the next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-4 D7.2 Overview diagrams of assessing bridges for HPMV permit applications Diagram 1 The diagram below illustrates the two approaches for assessing bridge capacities for HPMV higher mass permit applications. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-5 D7.2 Overview diagrams of assessing bridges for HPMV permit applications Diagram 2 continued The diagram below summarises the steps of the procedures described in detail in the following sections. For an overview diagram for processing axle weight flexibility, see section D7.11 Dealing with axle weight flexibility (AWF). The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-6 D7.3 Understanding the Element Comparison Report Introduction The Element Comparison Report lists the elements of the bridge structures across a number of columns. Each bridge element is given a code. Element Comparison Report codes The table below shows the codes used in the critical restriction section of the Element Comparison Report and their meanings. Code -1 Unrestricted 0 50km/h own lane 1 20km/h own lane 2 Crawl own lane 3 Crawl central 4 Do not cross ND NME Bridge description Meaning No data Not modelled using this element In the right-hand column of the Element Comparison Report is the ‘Description’ of the bridge. This may be: Refer to bridge consultant Unrestricted Specific levels of restriction (eg ‘50km/h Own Lane’, ‘Crawl Own Lane’, or ‘Do Not Cross’) The meaning of these restrictions is explained below. ‘Refer to bridge consultant’ If the description on the Element Comparison Report reads ‘Refer to bridge consultant’, the report will have either: ‘no data’ (ND) or ‘not modelled using this element’ (NME) for each of the elements the deck slab element will be restricted to ‘do not cross’ (ie the deck slab column will have the number 4), or the vehicle could load the cantilever section of a transom, in which case the detailed report will say ‘Check cantilevers for capacity’ under the transom element (the cantilever capacity should be reviewed as described in sections D7.5 Assessing a bridge using OPermit data and D7.6 Conducting an independent assessment of a bridge below). Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-7 D7.3 Understanding the Element Comparison Report continued Unrestricted If the description on the Element Comparison Report reads ‘Unrestricted’, the bridge will show the number -1 for all of the elements modelled. This means that under a rating load check, the vehicle would not require a restriction on the bridge for an overweight permit. However, the vehicle may still be unable to cross the bridge safely under posting load assessment as an HPMV. Some restriction If the description on the Element Comparison Report does not read ‘Refer to bridge consultant’, or ‘Unrestricted’, there will be some level of restriction shown. The five levels of restriction are included in the table above. Not modelled using this element (NME) ‘NME’ means the element can be ignored because it has been considered non-critical to the structure. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-8 D7.4 Receiving and reviewing reports Before you begin The permit issuing officer (PIO) will email you the following reports from OPermit for the route applied for in the application: Summary Report Element Comparison Report, and Detailed Report. These reports will be in PDF format. Finding information You can find particular bridges in the Detailed Report using the search function. Procedure Follow the steps below to review the reports. Step 1 2 Action Refer to the description on the Element Comparison Report and to the table below to determine your next step. If the description is … Then continue with … ‘Refer to bridge consultant’ step 2. ‘Unrestricted’ the procedures in section D7.5 Assessing a bridge using OPermit data below. some other restriction step 3. Are all the elements in the Element Comparison Report ‘ND’ or ‘NME’? If yes, then continue with section D7.6 Conducting an independent assessment of a bridge below. If no, go to step 3. Note: If the bridge has ND (no data) or NME (not modelled using this element) for all of its elements, there is no structural information held on the bridge in the Bridge Data System (BDS). This means you will need to undertake an independent posting assessment of the bridge in accordance with section 7 of the Transport Agency’s Bridge manual (3rd edition). Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-9 D7.4 Receiving and reviewing reports Procedure (continued) Step 3 continued Action Is the only restricted element the deck slab? If yes, then continue with section D7.5 Assessing a bridge using OPermit data below. If no, go to step 4. Note: If the only restricted element is the deck slab, then the following will appear on the Element Comparison Report: a number between 0 and 4 will be in the deck slab column either -1 (ie unrestricted) or NME (not modelled using this element) will be in the other columns. If the deck slab is the only restricted element, the bridge may be able to support the HPMV safely as most deck slabs are known to be stronger than modelled in OPermit. However, the other elements still need to be checked. If the deck slab is not the only restricted element on the structure, then another element on the structure is also restricted. This other element will have a Fraction of Capacity (FOC) greater than 1.0 when the vehicle is unrestricted. This, in turn, means that the element will be restricted for HPMVs. 4 Is the restricted element known to be stronger than modelled, or is the bridge one of a small number of restrictions on an important route? If yes, then continue with section D7.6 Conducting an independent assessment of a bridge below. If no, deny the vehicle access to the bridge. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-10 D7.5 Assessing a bridge using OPermit data Which report to use? If the description of the critical bridge restriction is ‘Unrestricted’, the critical unrestricted shear and moment FOCs can be taken from the Element Comparison Report. However, if the bridge description is ‘Refer to bridge consultant’ or some level of restriction, the Element Comparison Report will show FOC values based on the restriction level, or may show no FOC values at all. Whenever the description does not read ‘Unrestricted’, use the Detailed Report to find the critical unrestricted FOCs for the bridge. Procedure Follow the steps below to assess the bridge using OPermit data. Step Action 1 If any of the bridge elements modelled is of timber, take note of the fact because different FOC values are required for timber elements. 2 Compare the unrestricted FOC values for shear and moment for all the bridge elements and select the highest FOC value. This is the critical FOC value. Note: Vehicles generate a FOC within OPermit for elements other than deck slabs. 3 Is the critical FOC greater than 0.86 for any element (0.78 for any timber element including timber decks)? If yes, go to step 4. If no, go to step 5. 4 Is the restricted element known to be stronger than modelled or is the bridge one of a small number of restrictions on an important route? If yes, then continue with section D7.6 Conducting an independent assessment of a bridge below. If no, deny the vehicle access over the bridge. 5 Look up the deck loading ratios (DLRs) for the deck slab element (or timber deck element) in the Detailed Report. Is there a restriction on the deck element? If yes, you will need to calculate the unrestricted DLR. Go to step 6. If no, you have the unrestricted DLR. Go to step 7. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-11 D7.5 Assessing a bridge using OPermit data Procedure Step (continued) 6 continued Action Calculate the unrestricted DLR value for the element with the maximum restricted value. Unrestricted DLR = 1.1(VAI / DCF) where: VAI = the vehicle axle index, and DCF = deck capacity factor. Note: The factor 1.1 comes from the fact that the DCF has been calculated using a dynamic load factor of 1.3, whereas OPermit uses an unrestricted dynamic load factor of 1.43. 1.43/1.3 = 1.1. For concrete deck slabs, the limiting DLR is 1.3 for overweight vehicles. 7 Is the highest unrestricted DLR greater than 1.12 (1.02 for timber elements)? If yes, continue with section D7.6 Conducting an independent assessment of a bridge below. If no, go to step 8. 8 Does the applicant want axle weight flexibility? If yes, continue with section D7.11 Dealing with axle weight flexibility (AWF) below. If no, the bridge is okay. Allow access. HPMV limiting FOC values FOC = 1.0 is the limiting criteria for overweight vehicles. For HPMVs the limiting value for the critical FOC limit is 0.86 and 0.78 for timber elements. This is less than the overweight vehicles value of 1.0 for the following reasons: Only ‘Unrestricted’ conditions are allowed (restriction level -1) The load factor for overweight analysis is 1.49. The load factor for evaluation of existing structures for normal loads is 1.9. The dynamic load factor (DLF) for overweight vehicles (restriction level -1) is 1.43. The DLF for normal and HPMV vehicles is 1.3. Hence the limiting factor becomes 1.0 x (1.49/1.9) x (1.43/1.3) = 0.86. Timber elements Note that the above limiting FOC is 1.0 x (1.49/1.9) = 0.78 for timber members. Although OPermit uses a DLF of 1.0 for timber members, this is balanced with a reduced load duration factor of 1.0. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-12 D7.5 Assessing a bridge using OPermit data HPMV limiting FOC values (continued) continued For timber decks, the limiting DLR is 1.3 for overweight vehicles. Therefore the limiting DLR for HPMVs is 1.3 x (1.49/1.9) = 1.02. However, the DLR check is less sophisticated than the FOC check for timber decks, and the FOC check should be used for each of the elements. Note that the FOC limit for timber decks is not shown on the Element Comparison Report and will need to be checked using the Detailed Report. If the critical DLR is below 1.3, the FOC values may not be shown. In this case, the DLR value will need to be checked. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-13 D7.6 Conducting an independent assessment of a bridge When to conduct an independent assessment You may need to undertake an independent assessment of the bridge in addition to or instead of the OPermit analysis for a number of reasons, such as: there is no structural data for the bridge in OPermit a particular element is known to be stronger than modelled in OPermit data in OPermit is overly conservative the posted speed for the bridge is below 100km/h the span of the bridge or the length of a continuous section is considerably longer than the vehicle (ie multiple vehicles can load a span at the same time) the deck slab is the only restricted bridge element, or the timber deck is the only restricted element (and OPermit has no FOC values for the timber deck). Use judgment You should use engineering judgment and the best structural information that you have when conducting an independent assessment of a bridge. What to do? Assess the bridge and decide whether to give the HPMV access to the bridge. Do the assessment in accordance with the Posting Evaluation criteria (γLL = 1.9) in section 7 of the Transport Agency’s Bridge manual (3rd edition), using the best structural information available on the bridge. Allowing increased load Higher stress levels (ie lower load factors and higher FOCs) may be justified where only one or two bridges are restricted on an important route. Refer to section D7.7 Allowing increased material stresses for further information. Safe bridge standards Analysis for various HPMVs has shown that all bridges designed to HN-HO72, and the majority of bridges designed to H20-S16-T16 with spans less than 30 metres are expected to be able to safely support HPMVs, provided the bridge elements have no known weaknesses or deterioration. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-14 D7.6 Conducting an independent assessment of a bridge continued Dealing with cantilever transoms When the cantilever section of a transom can be loaded by a vehicle, OPermit does not assess the capacity of the transom cantilever. In this case, the Detailed Report will say ‘Check cantilevers for capacity’ under the transom element. The cantilever capacity should be reviewed. Bridge engineers should use their engineering judgment and knowledge of the structures to assess whether they believe the OPermit outputs are accurately reflecting the true capacity of the bridge elements. Incorrect values in OPermit OPermit currently assesses concrete deck slabs conservatively, and most concrete deck slabs should safely support HPMVs provided the deck does not have known weaknesses. During the national screening process, a number of elements were found that were not modelled correctly in OPermit. These were predominantly short span structures (ie culverts or subways) entered with their full width rather than the recommended 3.6 metre wide deck width (causing the FOCs to be incorrect). Some VBeam elements were also found to be modelled incorrectly, with the vehicle being placed well outside the deck width, causing very high FOC values. These data discrepancies are gradually being remedied. Updating OPermit If you find any data in OPermit to be overly conservative or non-conservative, update it as soon as possible to reflect the true capacity of the element. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-15 D7.7 Allowing increased material stresses Introduction This section provides additional information to section D7.6 Conducting an independent assessment of a bridge above. Increased FOCs Higher stress levels (ie lower load factors and higher FOCs) may be justified where only one or two bridges are restricted on an important route. FOCs up to 0.93 (or 0.84 for timber elements) may be acceptable under these circumstances, with allowable stresses increased by around 8% (130%/120% = 1.08). This increase in FOC corresponds with a posting load factor reduction from 1.9 to 1.75 (1.9 x 120%/130% = 1.75). Criteria for allowing increased stress Six-monthly inspection if FOC > 0.86 FOC > 0.86 For this approach to be adopted, the following criteria should be met (as recommended in section 7 of the Bridge manual (3rd edition). The bridge must be one of a small number of bridges restricting vehicles on an important route. The deterioration factors for the bridge should be accurately assessed. Engineers should satisfy themselves that the structure has a ductile failure mode. The bridge should be inspected at no more than six-monthly intervals. Engineers should satisfy themselves that early replacement or strengthening is feasible. If a FOC higher than 0.86 is to be allowed on a restricted bridge, then: an initial inspection should be undertaken to assess the bridge’s current condition, confirm that the deterioration factors have been accurately assessed, and that early strengthening or replacement is feasible, and a six-monthly specific inspection programme should be initiated for the bridge. If a FOC higher than 0.86 is to be allowed on a restricted bridge, the accuracy of the bridge structural data and bridge capacity should be confirmed (ie shear and moment capacities and eccentricity values must be confirmed). This data should also be used to confirm that the critical failure mode of the bridge is ductile (ie shear or other brittle failure mechanisms are not critical). Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-16 D7.7 Allowing increased material stresses Discuss with Transport Agency continued The decision to implement a specific inspection programme for a critical bridge to justify higher working stresses (and a higher FOC) should be discussed with the Transport Agency, to ensure the HPMV demand for a particular route justifies the cost of regular inspections. This decision is only expected to be made for bridges: with a high HPMV demand that are among only a few critical bridges on a route that are in good condition, and if regular inspections would be relatively easy to undertake. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-17 D7.8 Example 1: Mercer Overpass – no AWF Element Comparison Report Below is a section of the Element Comparison Report that includes the information for the Mercer Overpass. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-18 D7.8 Example 1: Mercer Overpass – no AWF Working through the assessment continued The table below describes the steps involved in the assessment of the Mercer Overpass. Step 1 Description Note that on the Element Comparison Report above: the description for Mercer Rail Overpass reads ‘Refer to bridge consultant’, and the report shows ‘ND’ for all bridge elements. Thus, according to steps 1 and 2 of the procedure in section D7.4 Receiving and reviewing reports, you must assess the bridge independently using the procedure described in section D7.6 Conducting an independent assessment of a bridge. 2 Based on the drawings available, the bridge may be a standard design that can readily be analysed using hand calculations. Alternatively, if the bridge has been designed to HN-HO-72 or H20-S16-T16 (which is likely if it is less than 50 years old) and has spans less than 30 metres long, then it should be able to support the HPMV, provided the bridge has no known weaknesses or deterioration. In this example, assume the bridge is analysed using hand calculations in accordance with the Bridge manual (3rd edition). Check each major element (ie beams, deck, transoms, etc.) against the proposed HPMV, with a stream of Class 1 traffic in the alternate lane (if one exists). 3 All of the bridge elements are found to be able to support the proposed vehicle using Posting Load Factors (γLL = 1.9). Therefore the bridge is okay and access can be allowed. 4 Go on to check other bridges on the route to determine whether they are okay for access. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-19 D7.9 Example 2: Little Kuri Creek Bridge – no AWF Element Comparison Report Below is a section of the Element Comparison Report that shows information for the Little Kuri Creek Bridge. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-20 D7.9 Example 2: Little Kuri Creek Bridge – no AWF continued Working through the assessment The table below describes the steps involved in the assessment of the Little Kuri Creek Bridge. Step 1 Description Note that on the report: the description for Little Kuri Creek Bridge reads ‘Crawl Own Lane’ (ie some level of restriction). The restriction for the deck slab element is 2 (Crawl Own Lane). The restriction for all the other elements is -1 (Unrestricted). Therefore the only restricted element is the deck slab. Thus, according to step 3 of the procedure in section D7.4 Receiving and reviewing reports, you should assess the bridge using the procedure in section D7.5 Assessing a bridge using OPermit data. 2 After reviewing the Bridge Database System, the bridge is found to have no timber elements modelled. However, the bridge has some level of restriction, so you need to use the Detailed Report to check the critical unrestricted FOCs. See Report extract below 3 The Detailed Report shows that the critical FOC is 0.99, which is greater than the 0.86 limit. This element is not known to be stronger than it is modelled in OPermit, and therefore the HPMV is denied access to this bridge. 4 Go on to check all other bridges on the route to determine the status of other bridges. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-21 D7.9 Example 2: Little Kuri Creek Bridge – no AWF continued Report extract Below are sample extracts from the Detailed Report showing the Little Kuri Creek Bridge data. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-22 D7.10 Bakers Creek Bridge – no AWF Element Comparison Report Below is a section of the Element Comparison Report that includes information for the Bakers Creek Bridge. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-23 D7.10 Bakers Creek Bridge – no AWF Working through the assessment continued The table below describes the steps involved in the assessment of the Bakers Creek Bridge. Step Description 1 Note that on the report the description for Bakers Creek Bridge reads ‘Unrestricted’. Thus, according to step 1 of the procedure in section D7.4 Receiving and reviewing reports, you should assess the bridge using the procedure described in section D7.5 Assessing a bridge using OPermit data. 2 The Bridge Database System indicates that the only timber element modelled is the timber deck. As the bridge description is ‘Unrestricted’, you can use the Element Comparison Report to check the critical unrestricted FOCs. 3 The critical FOC is 0.69, which is less than the 0.86 limit. However, as the bridge has a timber element modelled (the deck), you will need to check this against the deck FOC from the Detailed Report. 4 The Detailed Report shows that the critical timber deck FOC is 0.76, which is below the 0.78 limit for timber elements. Note that this value (0.76) will often not be shown if the DLR is less than 1.3. This element is not known to be stronger than it is modelled in OPermit. 5 The maximum DLR from the Detailed Report is 1.258, which is greater than the 1.02 limit for timber deck elements. This suggests that you should assess the bridge independently. However, in this case, the FOC value for the timber deck has already been checked and is under the 0.78 limit, therefore the timber deck is okay and the vehicle is allowed access. If no FOC value was shown in the Detailed Report, you would be required to undertake an independent analysis of the timber deck under the HPMV tyre loads. 6 Go on to check other bridges on the route to determine whether they are okay for access. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-24 D7.10 Bakers Creek Bridge – no AWF Report extract continued Below are sample extracts from the Detailed Report showing the Bakers Creek Bridge. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-25 D7.11 Dealing with axle weight flexibility (AWF) Introduction As for Class 1 vehicles, operators of HPMVs may require axle weight flexibility (AWF) to allow some variation in how the vehicles are loaded. This applies particularly to logging trucks, where accurate distribution of load cannot be guaranteed. Without this provision, many operators are unable to ensure axle weight compliance. This section describes the procedures for dealing with applications with AWF requested by the applicant. AWF reduces gross mass AWF is likely to result in a reduction in the allowable gross mass of the HPMV. The higher the masses for individual axles applied for under AWF, the lower the gross mass. Two types of AWF There are two types of axle weight flexibility: Class 1: The applicant provides actual axle weights (which add up to the requested gross mass). Flexibility is accommodated by restricting axles, axle sets and pairs of axle sets on the permit to the Class 1 limits in part A of schedule 2 of the VDAM Rule. HPMV: The applicant provides actual axle weights (which add up to the requested gross mass). Flexibility is accommodated by restricting axles, axle sets and pairs of axle sets on the permit to the HPMV limits in part B of schedule 2 of the VDAM Rule. Procedure Impact of AWF Refer to this table for which procedure to apply. If the AWF applied for is … Then follow the procedure in … Class 1 section D7.13 Dealing with Class 1 AWF HPMV section D7.14 Dealing with HPMV AWF Allowing axle weight flexibility can have a significant impact on the load effects caused by a vehicle. However, if the mass of axle groups of three or more axle sets is restricted to the mass applied for, the maximum increase in load effects due to axle weight flexibility may be up to 7% for longer span bridges for both Class 1 AWF and HPMV AWF, and up to 12% for shorter span bridges for HPMV AWF. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-26 D7.11 Dealing with axle weight flexibility (AWF) Simplified solution continued An accurate assessment of AWF would require multiple permutations of the same vehicle being run through OPermit with the critical results from each run being used to determine the final restrictions on the vehicle. This is both difficult and time-consuming. The procedures in the following sections therefore provide a simpler solution that involves applying a reduction to the limiting FOC or DLR value to account for the increased load effects caused by AWF. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-27 D7.12 Overview diagram of procedures for dealing with AWF Diagram This diagram summarises the steps involved when assessing applications with axle weight flexibility. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-28 D7.13 Dealing with Class 1 AWF When to use Use this procedure when the applicant has applied for Class 1 AWF. Comment By limiting axle sets to Class 1 limits, all transverse elements on unposted bridges (ie decks, transoms, etc) should safely support the HPMV even with flexibility on the axle weights. Also, all unposted short span bridges (less than 17-metre spans) should also be able to safely support the HPMV allowing for flexibility on the axle weights. Requirements These requirements apply to Class 1 AWF: Axle weights must be no more than the limits defined in tables 1−5 in part A of schedule 2 of the VDAM Rule. Adjacent pairs of axle sets must also be limited to Class 1 limits, as defined in table 6 in part A of schedule 2 of the VDAM Rule. The vehicle gross mass is restricted to the total mass applied for on the permit. Similarly, any groups of three or more axle sets must also be limited to the mass applied for (ie the sum of the weights of individual axles on the application). Impact of AWF Allowing axle weight flexibility can have a significant impact on the load effects caused by a vehicle. However, if the mass of axle groups of three or more axle sets are restricted to the mass applied for, the maximum increase in load effects due to axle weight flexibility is 7% for longer span bridges. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-29 D7.13 Dealing with Class 1 AWF continued When to use Use this procedure when the applicant has applied for Class 1 AWF. Comment By limiting axle sets to Class 1 limits, all transverse elements on unposted bridges (ie decks, transoms, etc) should safely support the HPMV even with flexibility on the axle weights. Also, all unposted short span bridges (less than 17-metre spans) should also be able to safely support the HPMV allowing for flexibility on the axle weights. Requirements These requirements apply to Class 1 AWF: Axle weights must be no more than the limits defined in tables 1–5 in part A of schedule 2 of the VDAM Rule. Adjacent pairs of axle sets must also be limited to Class 1 limits, as defined in table 6 in part A of schedule 2 of the VDAM Rule. The vehicle gross mass is restricted to the total mass applied for on the permit. Similarly, any groups of three or more axle sets must also be limited to the mass applied for (ie the sum of the weights of individual axles on the application). Impact of AWF Allowing axle weight flexibility can have a significant impact on the load effects caused by a vehicle. However, if the mass of axle groups of three or more axle sets are restricted to the mass applied for, the maximum increase in load effects due to axle weight flexibility is 7% for longer span bridges. Continued on next page The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-30 D7.13 Dealing with Class 1 AWF continued Procedure Follow the steps below in dealing with Class 1 AWF. Step 1 Action Is the bridge span longer than17 metres? If yes, go to step 2. If no, the bridge is okay. Allow access. Note: Although AWF increases the load effects on spans, a bridge with spans of 17 metres or less that has Class 1 posting weight capacity should be able to support HPMVs with Class 1 AWF. However, bridges with spans longer than 17 metres will potentially have load effects in excess of Class 1 effects. 2 Is the critical unrestricted FOC, already identified for the bridge, within 7% of the FOC limit (eg greater than 0.80 if the limit is 0.86)? If yes, deny vehicle access to bridge If no, allow access to bridge. Note: The maximum increase in load effects caused by AWF on bridges with spans longer than 17 metres is 7% compared with no AWF. Further information Further information on the axle sets that are critical for various types of vehicles can by found in sections: D6.2 Critical axle groups for HPMVs above, and D2.3 Checking the vehicle’s mass distribution in volume 1 of this manual. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-31 D7.14 Dealing with HPMV AWF When to use Use this procedure when the applicant has applied for HPMV AWF. Requirements These requirements apply to HPMV AWF: Procedure Axle weights must be no more than the limits defined in tables 1−5 in part B of schedule 2 of the VDAM Rule. Adjacent pairs of axle sets must also be limited to HPMV limits, as defined in table 6 in part B of schedule 2 of the VDAM Rule. The vehicle gross mass will be restricted to the total mass applied for on the permit. Similarly, any group of three or more axle sets is limited to the mass applied for (ie the sum of the weights of individual axles on the application). Follow the steps below in dealing with HPMV AWF. Step 1 Action If you have not already done so in the earlier procedure, assess the deck elements to ensure that they can safely support full HPMV axle loads. Is the deck okay? If yes, go to step 2. If no, deny vehicle access to bridge. Note: The maximum increase in axle weight of an HPMV is 10% above legal Class 1 limits (eg for a quad axle set). However, for many axle combinations, this increase is less (ie maximum increase on twin-tyred axles in a tandem axle set is 3–7% above Class 1, depending on axle spacing). Therefore, the majority of deck slabs with Class 1 capacity are expected to be able to safely support HPMV loads. However, deck elements should be independently assessed to confirm that this is so. 2 Is the bridge span longer than 17 metres? If yes, go to step 3. If no, go to step 4. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-32 D7.14 Dealing with HPMV AWF Procedure Step (continued) 3 continued Action Is the critical unrestricted FOC within 7% of the FOC limit (eg greater than 0.80 if the limit is 0.86)? If yes, deny vehicle access to bridge. If no, the bridge is okay. Allow access. Note: The maximum increase in load effects caused by AWF on bridges with spans longer than17 metres is 7% compared with no AWF. 4 Is the critical unrestricted FOC within 12% of the FOC limit (eg greater than 0.76 if the limit is 0.86)? If yes, deny vehicle access to bridge If no, the bridge is okay. Allow access. Note: The load effects for full HPMVs with flexibility on their axle weights exceed the effects of Class 1 vehicles by a maximum of 12% for short span bridges (less than 17-metre span). Therefore, provided a bridge can safely support legal Class 1 vehicles (ie the bridge is not posted), the bridge should be able to safely support full HPMVs with AWF, at a FOC limit reduced by 12%. Further information Further information on the axle sets that are critical for various types of vehicles can by found in sections: D6.2 Critical axle groups for HPMVs above, and D2.3 Checking the vehicle’s mass distribution in volume 1 of this manual. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015 Page D7-33 D7.15 Reporting back to the PIO Introduction Once you have assessed all the bridges on the proposed route, including assessments of axle weight flexibility, you must report the results back to the PIO. What to report The report must be in writing. Send an email to the PIO and include, as a minimum: your name the date of your assessment the permit application number your recommendation for either granting or declining the permit, and any other information you feel may be relevant to the permit application. If you recommend that the permit application be declined, also include in your report: a list of bridges to which access is denied, and if feasible, advice on the reduction in axle weights that would make it probable that the application would succeed for the specified route. The NZ Transport Agency’s Vehicle dimension and mass permitting manual (volume 2) First edition, Amendment 0 Effective from 1 November 2015
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