Lebensm.-Wiss. u.-Technol., 30, 324–329 (1997) Research Note Protective Role of Trehalose on Thermal Stability of Lactase in Relation to its Glass and Crystal Forming Properties and Effect of Delaying Crystallization Marı́a Florencia Mazzobre, Maria del Pilar Buera and Jorge Chirife Departamento de Industrias, Facultad de Ciencias Exactas y Naturales, Ciudad Universitaria, (1428) Buenos Aires (Argentina) (Received April 25, 1996; accepted July 23, 1996) Thermal inactivation of β-galactosidase was investigated in dried matrices of poly (vinyl) pyrrolidone (PVP), maltodextrin and trehalose. Significant lactase inactivation was observed in the polymeric matrices kept well below their glass transition temperature (Tg). The stability of the enzyme in the anhydrous glassy matrices of maltodextrin and PVPs heated at 70 °C was directly related to their Tg; i.e. systems with higher glass transition temperature afforded better thermal protection of lactase. However, the stability of lactase in the heated trehalose matrix deviated from this behaviour since enzyme stability was higher than expected on the basis of the results obtained with polymeric matrices. In systems in which the trehalose matrix was rehumidified to conditions which allowed a high proportion of trehalose to crystallize, the enzyme was rapidly inactivated upon heating. Addition of maltodextrin to trehalose matrix provided enhanced protection to the enzyme, and this was probably due to delayed trehalose crystal formation. ©1997 Academic Press Limited Keywords: trehalose; enzyme stability; lactase Introduction Thermal stability of enzymes is an important aspect determining practical conditions for their application in biotechnology and food processing (1–3). Enzyme stability during storage could be increased by drying in adequate matrices. Trehalose is a nonreducing disaccharide found ubiquitously in fungi and widely distributed in both bacteria and animals; it is specially common in anhydrobiotic organisms capable of surviving extended periods of dehydration (4). The role of saccharides as protectants of membranes and proteins during drying had been reported previously (5–8) and the effect of trehalose has been particularly investigated since it was found to be optimal in protecting membranes (liposomes, microorganisms) and proteins during freezing and drying (9, 10). The precise mechanism by which trehalose stabilizes biological molecules in dry systems has not been yet elucidated, but two hypothesis have been suggested (1). In one of the hypotheses the stabilization of proteins provided by trehalose and other disaccharides during drying was attributed to the formation of hydrogen bonds between proteins and disaccharide molecules when water is removed, replacing essential water molecules to maintain the tertiary protein structure, thus preventing protein denaturation. The second hypothesis is related to the ability of trehalose (like other carbohydrates and polymers) to form a glassy structure when drying in adequate conditions. The glassy state, characterized by extremely low molecular motion, could be the factor determining the long stabilization of biological material (e.g. isolated enzymes) which, in liquid solution have very limited shelf-lives (11, 12). Since protein denaturation requires a spacial reordering of the molecules, it could be expected that protein stability (and hence enzymatic activity) is enhanced in the glassy state, where molecular mobility is inhibited. Although thermal stability of enzymes is expected to be related to mobility aspects, the influence of glass transition has not yet been fully demonstrated and the specific mechanism of enzyme protection observed in trehalose matrices can not be attributed entirely to the glass transition phenomenon (3). The extent of protection provided by poly(vinyl)pyrrolidone (PVP) and maltodextrin (MD) matrices on the thermal stability of invertase (3) and lactase (13) is somewhat related to their glass transition temperatures. However, even when the matrices are in the glassy state, the loss of enzymatic activity is important if the temperature is sufficiently high (3, 13). Cardona et al. (14) demonstrated that if sufficient water was present to allow crystalline trehalose dihydrate formation in a high proportion, the protective action of trehalose on invertase stability was lost. It is known that 0023-6438/97/030324 + 06 $25.00/0/fs960231 324 ©1997 Academic Press Limited lwt/vol. 30 (1997) No. 3 upon crystallization of amorphous sugar matrices, many deteriorative reactions may occur, such as release and oxidation of encapsulated lipids (15, 16), release of volatiles (17) and acceleration of nonenzymatic browning reactions (18). Crystallization of amorphous sugars, as a consequence of holding systems above the glass transition temperature (Tg), is a time-dependent phenomenon which follows Williams, Landel and Ferry (WLF, 19) equation. The objective of the present work was to gain knowledge on the protective role of trehalose on thermal stability of lactase (β-galactosidase) in relation to its glass and crystal forming properties. The effect of delaying crystallization of trehalose by incorporating maltodextrin was particularly investigated. Materials and Methods Preparation of model systems Amorphous matrices were obtained by freeze-drying solutions containing 200 g/L total solids of each one of the following substances: Poly(vinyl)pyrrolidone, molecular weight 10,000 (PVP10) and 40,000 (PVP40) (Sigma Chemical Co., St. Louis, MO); trehalose (T) (Sigma Chemical Co., St. Louis, MO); maltodextrin (MD), DE 10.9 (Refinacoes de Milho (Corn Products Corp.), Sao Paulo, Brazil); or mixtures MD:T (80:20), in phosphate buffer (0.1 mol/L, pH 6.9). The aqueous solutions were cooled over an ice-bath and 10 mL/L commercial lactase (β-galactosidase Maxilact 5000L, from Gist Brocades, Holland, nv.) was added. Aliquots of 1 mL of each model solution were placed in 3 mL vials and immediately frozen using liquid air (temperature = 70 K). A Stokes freeze-dryer model 21 (F.J. Stokes Company, Equipment Div., Pennsalt Chem. Corp., Philadelphia, PA) was used which operated at –40 °C condenser plate temperature and at a chamber pressure of less than 100 µm Hg. After freeze-drying the samples were transferred into vacuum desiccators and equilibrated for 1 week over P2O5, for ‘zero’ moisture content, or over saturated salt solutions of KCH3COO (for 22% relative humidity), K2CO3 (for 44% relative humidity) and NaCl (for 75% relative humidity). Determination of moisture content The moisture contents of the equilibrated samples of PVP and MD were determined by difference in weight before and after drying in vacuum ovens at 70 °C for 48 h, and at 105 °C in a forced air circulating oven for trehalose systems (14). These conditions had been proved to be adequate to assess constant weight in each case. Heat treatment After equilibration, the model systems were stored in forced air convection ovens at selected temperatures (45, 57 or 70 °C). At suitable intervals two samples were removed from the oven and the remaining activity of lactase was determined as described below, and the average value reported. Lactase activity After heat treatment 1 mL of water was added to each sample and the systems were kept at 5 °C until complete dissolution was achieved. Then, 2 mL of 150 g/L lactose (substrate) was added and the vials were incubated for 90 min at 37 °C. After incubation the samples were exposed to 80 °C for 3 min to inactivate the enzyme. Lactose hydrolysis was determined by measuring the amount of glucose formed. An enzymatic method based on the oxidation of glucose by glucose oxidase to gluconic acid and oxygen peroxide was employed, as previously described (20). Two replicates of each sample were analysed and, as two samples were taken from the oven at each time, the average of four measurements was reported for each storage time. The relative error (95% confidence interval), calculated from eight measurements of the same sample from two separate runs, was 5%. The amount of lactose hydrolysed by samples without thermal treatment (L0) was considered to correspond to 100% lactase activity; the amount of lactose hydrolysed after heat treatment (Lt) was referred to L0, and the remaining activity (RA) was expressed as: RA = 100 Lt/L0. Glass transition temperatures Glass transition temperatures (onset) of anhydrous maltodextrin and PVP model systems were not determined here, but were estimated from data reported by Buera et al. (21) for PVP of various molecular weights and from Roos and Karel (22) for maltodextrin of similar DE number (Maltrin 100, DE 10, Grain Processing Corporation; Muscatine, IA). The anhydrous Tg values (onset) were 137 °C, 93 °C and 160 °C for PVP40, PVP10 and MD, DE 10, respectively. Values for Tg of anhydrous trehalose reported in the literature range from 75 to 100 °C (3). It is most likely that in some cases these differences may arise from some small amount of water (10 to 20 g/kg) left in the ‘anhydrous’ matrices (even after desiccation over P2O5), since water is known to depress Tg greatly. In a previous study (14) we have determined a Tg value of 85 °C after desiccation over P2O5 and this value was used here. The Tg values for rehumidified trehalose systems were those obtained previously (14). In all cases the data were obtained by differential scanning calorimetry (DSC) measurements at a rate of 5 °C/min, in samples equilibrated at the same conditions followed in the present work. The reliability of using Tg data determined by others instead of a direct measurement, as well as the presence of phosphate buffer salts in the present systems, deserves consideration. The addition of buffer salts in present model systems may (or may not) modify their actual Tg values, since 325 lwt/vol. 30 (1997) No. 3 Results and Discussion After thermal treatment of lactase in glassy polymeric matrices (PVP and MD) of ‘zero’ moisture content for 10 or 15 h at 70 °C, the remaining enzymatic activity was found to be markedly dependent on the difference between the storage temperature (T) and the estimated glass transition temperature of the system (Tg) (Fig. 1). Also, a significant enzyme inactivation was observed as a result of heating in these glassy systems, mainly in PVP. Although the polymeric matrix (i.e. PVP) is considered immobile (as suggested by its estimated (T – Tg) value) this did not present a blockade to lactase denaturation. In the trehalose system the remaining 100 Remaining activity (%) small molecular weight compounds may act as plasticizers or antiplasticizers. However, Nelson (23) determined the effect of sodium phosphate buffer salts on the measured glass transition temperature of maltodextrin (DE 15) at various moisture values and found that the effect was not significant considering the error in the Tg measurements. Bell and Hageman (24) determined the Tg of a model system composed by PVP 40 with added phosphate buffer and aspartame; at 110 g/kg (dry basis) moisture content the measured Tg was almost identical to that measured by Buera et al. (21) for PVP M.W. 40,000 without buffer at identical moisture content. Both values were also in good agreement with that reported by Karmas (18) for the Tg of a model system of PVP M.W. 40,000/xylose/lysine (98:1:1) of same moisture content. The similarity of both maltodextrins, Maltrin 100 (GPC) and that used in the present work (Refinacoes de Milho) was confirmed by comparing their relative proportions of saccharides of different M.W., by freezing point depression of an aqueous solution, and by DSC measurement (Polymer Laboratories LTD. PLDSC., Thermal Sciences Division, U.K.) of a sample equilibrated at 22% RH. It is known that the saccharide composition (carbohydrate profile) of maltodextrins influences their Tg (22). However, the average content of larger saccharides (pentasaccharides and above) was 881g/kg (dry basis) for Maltrin M100 and 890g/kg for the present maltodextrin (Refinacoes de Milho). The anhydrous Tg value of maltodextrin MW 1800 (Maltrin 100, DE 10; larger saccharides 881g/kg) was 160 °C as compared to 141 °C for maltodextrin M.W. 900 (Maltrin 200, DE 20; larger saccharides 74.4%) (22). Thus, we may safely assume that small variations in the carbohydrate profiles would not affect significantly the reliability of our estimated Tg values. The similarity between average molecular weights of both maltodextrins was confirmed by a freezing point determination (using a standard milk cryoscope) performed on 40g/kg (w/w) solutions; average values were found to be almost identical, i.e. –2.77 °C (σ = ± 0.08) and –2.71 °C (σ = ± 0.06) for GPC and present maltodextrin, respectively. Both maltodextrins also showed similar thermograms (and hence Tg) as determined by DSC of samples equilibrated at 22% RH. 80 T T MD MD 60 40 PVP40 20 PVP40 0 –100 –90 –80 –70 –60 –50 –40 T – Tg (°C) PVP10 –30 –20 –10 Fig. 1 Remaining activity of lactase in freeze-dried systems of ‘zero’ moisture content as a function of estimated (T – Tg) values after 10 (m) or 15 (d) h of heating at 70 °C. (None of the samples had collapsed during heating) enzyme activity was higher than expected from its estimated (T – Tg) value, according to the curve defined by MD and PVP, as also shown in Fig. 1. Schebor et al. (3) reported similar results for experiments performed with invertase. As expected for glassy materials heated below their glass transition temperature (11, 17) collapse was not observed after heating any of the systems shown in Fig. 1. In spite of any difference between estimated Tg values and actual ones for present model systems, the absence of collapse of PVP, MD and trehalose systems shown in Fig. 1 was an additional, although qualitative, proof that they were definitely in the glassy state. The polymer systems shown in Fig. 1 are so glassy (as suggested by their low (T – Tg) values) that a difference, i.e. as high as 10 °C, between actual and estimated Tg values would not modify the interpretation of the aforementioned findings. Crowe et al. (7) formulated the ‘water replacement hypothesis’, based on the possibility that polyhydroxy compounds can replace the structural water of cellular components thereby preventing a variety of potential lethal events from taking place. Differences have been observed, however, among sugars in protecting proteins against denaturation, but there is no clear explanation for the relative efficacy of different sugars, except that it is not related to the number of positions of hydroxyl groups available for hydrogen bonding (9). Another hypothesis, proposed by Green and Angell (25), indicated that the order of efficacy of different sugars is linked to their glass forming ability. Results shown in Fig. 1, and those reported previously for invertase activity (3), indicated that although the enzyme was very much more stable than in liquid systems heated at an identical temperature, the trehalose protecting effect cannot be based solely on its glass forming properties, since dried molecular weight polymers with higher Tg (i.e. PVP 40,000) than trehalose exerted less protective effect than this sugar. Thus, a specific protective mechanism, related to the maintainance of the tertiary structure is suggested (14). 326 lwt/vol. 30 (1997) No. 3 Table 1 Characteristics of the rehumidified model systems Matrix RH% Moisture content (g/kg d.b.) 22 44 75 40 70 111 22 44 75 45 84 90 75 97 Maltodextrin (DE 10.9) T MD : T (80 : 20) Table 1 shows the moisture content obtained for the freeze-dried systems humidified at different relative humidities. Figure 2 shows the remaining activity of lactase in trehalose matrices equilibrated at 22, 44 and Remaining activity (%) 100 80 60 40 20 0 20 40 60 80 100 120 Time (h) 140 160 180 Fig. 2 Remaining activity of lactase in trehalose systems equilibrated at specified RH, as a function of heating time at 57 °C (Tg data are from (14)). (All samples collapsed). (n) = 22% RH, (T – Tg) = 12 °C; (*) = RH 44%, (T – Tg) = 43 °C; (e) = RH 75%, (T – Tg) very large 100 Remaining activity (%) 80 Incipient collapse Uncollapsed 60 Uncollapsed 40 20 Crystallized very collapsed 0 MD T Matrix Fig. 3 Remaining activity of lactase in different systems (maltodextrin and trehalose) equilibrated to 22 (B) and 44% RH (h) after 30 d of storage at 45 °C 75% RH, as a function of storage time at 57 °C. Collapse was observed as a dramatic visible shrinkage in all systems during storage. Since collapse is known to occur only above the glass transition temperature (glassy systems are stable to collapse) the observed collapse is confirmation of the rubbery state of these systems. The remaining lactase activity dropped markedly in the systems of 44 and 75% RH, as compared to 22% RH, and this behaviour was related to trehalose crystallization (14). It is known that crystallization of amorphous sugars occurs above the glass transition temperature (26), at a rate which depends on the (T – Tg) value. Based only on the estimated (T – Tg) values of systems shown in Fig. 2, trehalose could crystallize in the three humidified systems. However, since trehalose crystallizes as a dihydrate, 105 g of water per kg dry matter is required to allow complete crystallization. In the rehumidified systems, in which the amount of water was enough to allow a high proportion of trehalose to crystallize (44 and 75% RH (see Table 1)), the enzyme was rapidly inactivated. Amorphous trehalose humidified to RH 22% would not crystallize completely due to lack of water, and the enzyme is more protected. Figure 3 compares the remaining lactase activity after 30 d of storage at 45 °C in MD and T systems humidified to 22 and 44% RH. The physical aspect of the samples reflected their expected glassy or rubbery state. At 22% RH lactase activity was retained at a similar level in both systems (as occurred at ‘zero’ moisture content, shown in Fig. 1). However, at 44% RH the retention was very low in the crystallized trehalose matrix, while it was still considerably high in the amorphous MD system. As the protective effect of trehalose was observed to be related to the extent of trehalose crystallization, experiments were developed with mixtures in which maltodextrin was incorporated to the matrix to delay trehalose crystallization. The retardation of crystallization by the addition of high molecular weight compounds has been demonstrated by Berlin et al. (27) for lactose and by Iglesias and Chirife (28) for sucrose. Tsourouflis et al. (29) added maltodextrins and gums to orange juice to delay collapse, and Gerschenson et al. (30) added pectin to freeze-dried tomato juice to increase the collapse temperature and to enhance the retention of encapsulated volatiles. Karmas et al. (31) observed delayed lactose crystallization by incorporating amioca, carboxymethylcellulose and/or trehalose. Figure 4 shows remaining lactase activity as a function of time in samples of 75% RH, stored at 45 °C (Fig. 4a) or 57 °C (Fig. 4b). The incorporation of MD to a trehalose matrix delays thermal inactivation of lactase, which can be attributed to a delayed trehalose crystallization (18). At a given storage time the remaining activity of lactase was higher in the MD:T mixture than in the T or MD systems. One of the effects of adding high molecular weight compounds to sugar is to increase the Tg of the system. However, the effect of high molecular weight compounds to retard sugar crystallization is not entirely due 327 lwt/vol. 30 (1997) No. 3 to raising the Tg (18, 32). Adding any substance to a sugar system (another sugar, for instance (18)) may retard crystallization by affecting the environment of the crystallizing sugar molecules, but without changing Tg significantly. Incorporation of MD to a trehalose matrix improved the stability of the enzyme at relatively high RH (75%). This protection may be due to any of the above mechanisms, but it is not associated with maintaining a glassy structure, since under the above moisture conditions and storage temperature (45 or 57 °C) the MD:T system was in the rubbery state as indicated by collapse of the matrix (dramatic shrinkage was observed). Acknowledgements The authors acknowledge financial support from Universidad de Buenos Aires (Secretarı́a de Ciencia y Técnica) and from International Foundation for Science (Sweden). 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