Hydroelectric power plant 2500 W : Hydrelec 2500 This power station is the reduced model of a hydro-electrical power station driven by a Pelton turbine. It is composed of all the components needed to simulate a river with a penstock pipe and the production of electrical energy through a Pelton turbine Didactics hydroelectric plant is geometrically similar representation of the actual plant. The hydraulic quantities and electrical powers are reduced in order to be compatible with the infrastructure and equipment of establishments. The operation, behavior and setting methods are nevertheless similar to what occurs in the real system. The components of the educational system such as the turbine and generator are directly from the industrial world and are commonly used in real micro hydro projects. This approach allows to users of the system under actual operating conditions of a micro hydro. Technical description : Pelton Turbine : Operating part : • • • • • • • Tubular stainless steel square frame Size: 1500 x 850 x 1500 mm Hydraulic pump 7,5 kW with asynchronous phases motor : Simulation of a waterfall from 40m to 70m Pressure sensor with a piezzo membrane from 0 to 10 bars. Micro flow sensor with pulse for a range a fluid velocity from 0.8 to 10 meters/second Turbine PELTON with Asynchronous 3 phases motor with maximum power of 3 kW System performance calculation by comparing the hydraulic and electrical power network Coupling, lift measurement (voltage, current, active power, apparent power, power factor Control Part : • • • • PLC Siemens S7-1500 with integrated Ethernet/Profinet ports. SIEMENS TP 700 Operator panel with a 7’’ graphic and color screen, tactile and keyboard. Integrated Web server, communication via Profinet with the PLC. Industrial supervision software Win CC flexible pro (computer not included). Three-phase inverter-type G120 driven Profinet network 11 Hydroelectric power plant 2500 W : Hydrelec 2500 Schematic diagram : HMI emulating the river flows and the different dam heights PLC controller emulating the driving turbine 380v three-phase supply Central measurement : - The current I, U, P, Q, S, Fp by phase and overall - Vector representation of tensions and current magnitudes - Energy meter active and reactive - Rank harmonics 1 to 30 I and U, harmonic distortion Three-phase asynchronous generator 3kw Penstock equipped with pressure measurements and flow Speed : 10 to 20 m3 / h Pelton 6 jets with 3 manually adjustable Coupling the speed detection network Emulation of the driving foot valve Option : isolated regenerative mode locally through the DC bus of a 4-quadrant inverter Booster pump : Simulated Drop height 70 m Learning Targets : Energy Transformation : Implementation of a renewable energy solution. For the study of : • • • • • • • • • • Hydrelec 2500 hydro power plant contextualization Electrical security of people working in a power plant Several process of hydro electrical energy conversion Conversion from hydro power to electric power Electrical reversibility linked to the power grid Energetic sizing in autonomous systems Energy quality (harmonics) and electrical efficiency (electric lines sizing), influence of a polluting load Economical study and amortization Servo-systems and process control Communicating devices (remote control) Optional extra : Isolated Mode : isolated operation - Production of resistance through a fourquadrant inverter; Adjustable speed turbine to change the operating point. 10
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