GHENT UNIVERSITY FACULTY OF PHARMACY Institut für Pharmazeutische Technologie und Biopharmazie Düsseldorf, Germany 2008-2009 DETERMINATION OF SURFACE ENERGY USING DIFFERENT APPROACHES Bart CLAEYS First master in pharmaceutical science Promoter Dr. M. Thommes Co-promoter Prof. Dr. C. Vervaet Commissarissen Prof. W. Baeyens Dr. K. Remaut GHENT UNIVERSITY FACULTY OF PHARMACY Insitute für Pharmazeutische Technologie und Biopharmazi pharmaceutical technology Düsseldorf, Germany 2008-2009 DETERMINATION OF SURFACE ENERGY USING DIFFERENT APPROACHES Bart CLAEYS First master in pharmaceutical science Promoter Dr. M. Thommes Co-promoter Prof. Dr. C. Vervaet Commissarissen Prof. W. Baeyens Dr. K. Remaut Copyright “The author and the promotor are giving their authorization to make this master thesis available for consultation and to copy parts of it for personal use. Any other use is subject to the restrictions of copyright, in particular with regard to the obligation to mention explicitly the source when quoting the results from this master thesis.” 02/06/2009 Bart Claeys Prof. Dr. C. Vervaet Acknowledgements Sincere thanks to my supervisor, Dr. M. Thommes, for his support, guidance and knowledge throughout this entire work. The assistance and the overall advice of Prof. Dr. C. Vervaet is also greatly appreciated. PhD-students and personnel from the Institute of Pharmaceutical Technology and Biopharmacy, under supervision of Prof. Dr. P. Kleinebudde, thank you. Finally, I would like to express my gratitude to my family, in particular my parents and my oldest brother. Without their assistance and loving support, this adventure would be impossible. Copyright Acknowledgements Index Abbreviations 1 INTRODUCTION .....................................................................................................................1 1.1 GENERAL TERMS ........................................................................................................1 1.2 BIOAVAILABILITY ......................................................................................................1 1.2.1 Bioavailability of poorly soluble drugs ...................................................................1 1.2.2 Rate of dissolution ...................................................................................................2 1.3 SOLID DISPERSIONS ...................................................................................................3 1.3.1 Definition and benefits ............................................................................................3 1.3.2 Solid dispersion: an overview of different types .....................................................4 1.4 SURFACE ENERGY AND TENSION ..........................................................................5 1.4.1 General terms...........................................................................................................5 1.4.2 Surface energy determination of a solid sample......................................................8 1.4.2.1 Young ..................................................................................................................8 1.4.2.2 Owens & Wendt ................................................................................................10 1.4.3 Measuring approaches ...........................................................................................12 1.4.3.1 Du Nouy: Surface tension determination ..........................................................12 1.4.3.2 Wilhelmy plate method: Surface tension determination ...................................13 1.4.3.3 Lucas-Washburn’s method: Contact angle determination.................................15 1.4.3.4 Tensiometric approach of contact angle determination.....................................16 1.4.3.5 Goniometric: optical approach for contact angle determination .......................18 2 AIM OF THIS STUDY ...........................................................................................................21 3 EXPERIMENTAL...................................................................................................................22 3.1 MATERIALS ................................................................................................................22 3.2 METHODS ....................................................................................................................23 3.2.1 Wilhelmy plate ......................................................................................................23 3.2.2 Lucas-Washburn....................................................................................................23 3.2.3 Tensiometric contact angle determination.............................................................24 3.2.4 Goniometric contact angle determination..............................................................24 4 3.2.5 Tabletting...............................................................................................................25 3.2.6 Jet milling ..............................................................................................................25 RESULT AND DISCUSION ..................................................................................................26 4.1 LUCAS-WASHBURN..................................................................................................26 4.1.1 Contact angle of griseofulvin ................................................................................26 4.1.2 Contact angle of mannitol......................................................................................27 4.2 TENSIOMETRIC CONTACT ANGLE DETERMINATION .....................................28 4.2.1 Griseofulvin ...........................................................................................................28 4.2.2 Mannitol.................................................................................................................29 4.3 GONIOMETRIC: THE DROP SHAPE ANALYZER .................................................30 4.3.1 Preliminary studies ................................................................................................30 4.3.1.1 Tablet sides ........................................................................................................30 4.3.1.2 Drop kinetics......................................................................................................31 4.3.1.3 Powder vs. Tablets.............................................................................................31 4.3.2 Experimental design ..............................................................................................32 4.3.3 Griseofulvin tablets: contact angles.......................................................................35 4.3.3.1 Griseofulvin - Pure water ..................................................................................35 4.3.3.2 Griseofulvin – Diiodomethane ..........................................................................36 4.3.4 4.4 Mannitol tablets: contact angles ............................................................................36 4.3.4.1 Mannitol - Diiodomethane.................................................................................36 4.3.4.2 Mannitol - Pure water ........................................................................................36 PARAMETERS NEEDED TO CALCULATE THE SURFACE ENERGY................37 4.4.1 Surface tension ......................................................................................................37 4.4.2 Liquid polar and dispersive fractions ....................................................................38 4.4.3 Contact angles........................................................................................................39 4.4.4 Energy determinations...........................................................................................39 4.4.5 Evaluation of porosity effects................................................................................40 5 CONCLUSION .......................................................................................................................43 6 REFERENCES ........................................................................................................................44 Abbreviations Ang c CIR CO2 CV DOE DSA DV Fw H-W HA HO L Light Liq R² Q² Tan 1 Tan 2 Y-L θ θA θR θLeft θRight ∆θ ∆G γD γP γLV γSL γSV ρ ŋ Camera angle of the drop shape analysis system Constant in the Lucas Washburn method Circle fitting method Carbon dioxide Coefficient of variations Design Of Experiment Drop Shape Analyzer Drop Volume Wetting force Height-Width drop fitting method Alternative hypothesis Null hypothesis Wetted Length Illumination strength with the drop shape analysis system Liquid used with the drop shape analysis system Coefficient of determination Prediction Value Tangent 1 drop fitting method Tangent 2 drop fitting method Young Laplace drop fitting method Contact angle Advancing Contact angle Receding Contact angle Contact angle on the left side of the drop Contact angle on the right side of the drop Contact angle hysteris (θA - θR) Gibbs Free Energy Dispersive fraction of surface energy Polar fraction of surface energy Liquid-vapor surface energy Solid-liquid surface energy Solid-vapor surface energy Density Viscosity Determination of surface energy using different approaches 1 1.1 INTRODUCTION GENERAL TERMS The appearance and evolution of high-throughput screening significantly increases the number of new candidate drugs. However, many of these new candidate drugs have a low solubility leading to low plasma concentrations and therefore a low bioavailability. Pharmaceutical research has been seeking for different approaches to deal with this problem. Prodrug formation, drug conjugates, different chiral forms, binding to charged ligands and use of nanoparticles are only some methods used to increase the solubility. In addition, different solid dispersion methods are well known among research groups in order to overcome the solubility problem. The approach that is the focus of this paper is called: the “Solid Crystal Suspension”. Considering the solid crystal suspension approach, a mathematical model is in development to understand more about the thermodynamics and kinetics of this dosage form. Thereby different parameters are considered (e.g. crystal energy, solubility, diffusivity, surface energy…). The overall goal is the fundamental understanding of this technology in order to recognize the advantages and limitations. This work considers only the determination of surface energy, regardless from other evaluations. 1.2 1.2.1 BIOAVAILABILITY Bioavailability of poorly soluble drugs The bioavailability is defined as the amount and the speed of drug that reaches the systemic circulation and is determined by four steps: dissolution, absorption, distribution and elimination. Intravenously administrated drugs have a bioavailability of 100%, while other administration routes (e.g. oral, subcutaneous, rectal) undergo an absorption process which can decrease their bioavailability depending on several parameters (e.g. pharmaceutical formulations, drug solubility, drug permeability...). 1 Determination of surface energy using different approaches As the dissolution of poorly soluble drugs is limited, their absorption after oral administration is insufficient and as a consequence their plasma concentration and bioavailability are low. 1.2.2 Rate of dissolution Noyes and Whitney determined in 1897 the rate of dissolution (eq 1.1). The diffusion coefficient, the surface area and the concentration gradient are influencing the dissolution rate. The height of the diffusion layer and liquid volume are also influential parameters. (Noyes and Whitney, 1897) dC DA(Cs − C ) = dt Vh (equation 1.1) EQUATION 1.1 - NOYES-WITHNEY EQUATION: DESCRIBING OF THE DISSOLUTION RATE. PARAMETERS: D= DIFFUSION COEFFICIENT, A= SURFACE AREA, Cs = CONCENTRATION OF THE SATURATED SOLUTION AROUND THE PARTICLE, C= BULK CONCENTRATION, V= LIQUID VOLUME, h= DIFFUSION LAYER HEIGHT The immersion of a solid in a liquid (solvent) is a process that proceeds in four steps: (1) surface wetting, (2) displacing the air around the particles with the solvent, (3) breaking chemical bonds of the lattice, resulting in dissolution of the solid sample, and (4) prevention of reaggregation. If wetting does not occur in this process, a discussion of how to improve the following steps is useless. Therefore, it is important to determine the surface energy and the Gibbs free energy (∆G) in order to understand the wetting thermodynamics. If the wetting is unfavorable (∆G>0), there will never be any dissolution. (Parfitt, 1973) Increasing the solubility can be done by several approaches. First, physical methods are used with the goal of increasing the surface area. Examples in this approach are: micronizing by pin-, bal- or jet-milling, spray drying, the application of ultrasound waves… Secondly, different chemical methods (e.g. prodrug, solubility enhancers, altering administration route…) are commonly used to overcome the solubility problem. Finally, several advanced formulation 2 Determination of surface energy using different approaches methods (e.g. self-emulsifying delivery systems, micro-emulsions, use of cyclodextrines…) are considered. One of these approaches is the formation of a solid dispersion. (Albers et al., 2008; Thommes et al., 2009) 1.3 1.3.1 SOLID DISPERSIONS Definition and benefits Solid dispersions, solid-state dispersions or co-precipitates are similar terms referring to the dispersion of one or more active ingredients in a matrix at solid state. They are prepared by the melting, solvent or melting-solvent method with the objective of increasing the drug dissolution rate. The reasons for the improved dissolution characteristics are described below. (Vasconcelos et al., 2007) Apolar substances (with low dissolution rates) tend to aggregate due their high surface energy as they try to obtain the lowest energy condition as possible. This results in a lower surface area which is negative for the dissolution rate. By inclosing the drug within a matrix, this aggregation is prevented with higher surface areas and therefore faster dissolution rates. (Goldberg et al., 1965; Chiou & Riegelman, 1971; Vasconcelos et al., 2007) During production of solid dispersions the drug can crystallize in a metastabel condition with a lower stability, resulting in a faster dissolution process. (Vasconcelos et al., 2007) In a solid dispersion the poorly soluble drug is surrounded by a carrier and both are in a solid state. When the carrier has a high water-solubility it will dissolve fast, resulting in fast exposure of the drug to the solvent. By dissolution of the matrix that encloses the drug, the active substance is instantly and entirely surrounded by the solvent which results in higher dissolution rates. (Goldberg et al., 1965; Chiou & Riegelman, 1971; Vasconcelos et al., 2007) 3 Determination of surface energy using different approaches 1.3.2 Solid dispersion: an overview of different types Tabel 1.1 presents the different types of solid dispersion approaches. A solid solution is a solution of one or more solutes in a solvent where all substances are in their solid state. It is still called a solution because the outcome remains a one phase system and the crystal lattice of the solvent does not change due the addition of more substances. Two possible theories are known to understand the logic behind this matter: substitution and interstitutionality. The lattice of the solvent does not change on the grounds that the solute particles are taking the place of the solvent particles in the crystal lattice (substitution) or due the fact that the solute particles are filling the empty spots in the solvent lattice (interstitutionality). When comparing the solid solution to the other solid dispersion approaches, the solid solution method came out as the one with the fastest dissolution rate. (Goldberg et al., 1965; Vasconcelos et al., 2007) In a glass suspension an amorphous or crystallized drug is included in an amorphous carrier. A very fast cooling process is needed to create an amorphous state as this prevents molecules to form a crystal lattice. Immobilisation of the molecules at random positions is the result. The use of this approach is limited as often the stability of the amorphous carrier is not sufficient. (Goldberg et al., 1965; Vasconcelos et al., 2007) Eutectic mixtures are obtained by the solidification of two completely miscible components that are crystallizing simultaneously from the molten liquid solution. A two phase system is the result. The biggest disadvantage of this method is that for each drug the right carrier has to be founded in order to obtain simultaneous crystallization. (Goldberg et al., 1965; Vasconcelos et al., 2007) A fourth subdivision in the solid dispersion systems is the amorphous precipitation where the drug remains in an amorphous state while the carrier crystallizes. Since an amorphous system is in a higher energy form, dissolution rates are faster compared to the crystalline form. However, the amorphous state can cause stability issues. (Goldberg et al., 1965; Vasconcelos et al., 2007) 4 Determination of surface energy using different approaches TABEL 1.1 - SOLID DISPERSIONS: AN OVERVIEW - ADAPTED FROM THOMMES ET AL., 2009 Solid Solution Glass Suspension Phases Drug Carrier 1 molecularly dispersed amorphous molecularly dispersed crystalline amorphous amorphous crystalline amorphous 2 Eutectic Mixture 2 crystalline crystalline Amorphous precipitation 2 amorphous crystalline Solid Crystal Suspension 2 particle dispersed crystalline A fifth and universal application is the solid crystal suspension. By dispersing the drug on a particle level, instead of a molecular level, a wider range of drugs can be used. Since many of the new drugs are complex and hydrophobic, finding for each of them a suitable carrier is difficult. Consequently, this universal approach is gaining attention in the pharmaceutical research. (Thommes et al., 2009) In order to obtain a crystalline carrier, the selection of the carrier is essential in the solid crystal suspension method (e.g. high stability, low toxicity, high solubility). If it has the right properties, crystallization will occur during production resulting in a drug particle dispersed in a crystalline matrix. (Thommes et al., 2009) 1.4 1.4.1 SURFACE ENERGY AND TENSION General terms The surface energy of a solid is the work required per unit area to create a new surface (J/m²), while the surface tension of a liquid is the force required per unit length to stretch a preexisting surface (N/m). The surface energy has therefore two different dimensions: force per unit length or energy per unit area. Both are changeable used in calculations since their units represent the same as shown in equation 1.2. (Halldorsson, 2007) 5 Determination of surface energy using different approaches 1J 1N .m 1N = 2 = m2 m m (equation 1.2) EQUATION 1.2 – SURFACE ENERGY UNITS (J/m²) REPRESENT THE SAME AS SURFACE TENSION UNITS (N/m). The difference relies on the fact that surface tension can only be used when considering liquids, while surface energy can be used for liquids and solids. The surface energy of a solid surface is the equivalent of the liquid surface tension. They are both a reflection of the amount and strength of bonds that needs to be broken in order to create a new surface and are therefore interchangeable used. (Halldorsson, 2007) Molecules at a surface are different from molecules in the bulk. The latter are surrounded on all sides by similar molecules and have a netto force that equals zero. Molecules at the surface are exposed to unbalanced forces and therefore they possess additional energy. The surface energy manifests itself as internal forces with the goal of reducing the surface area, and thus the energy, to a minimum. Obtaining a more favorable and consequently lower energy condition is the driving force behind this. (Shaw, 1992; Lazghab, 2005; Halldorsson, 2007) Surface energy is a reflection for the amount of energy that is needed to enlarge the surface. This energy is needed to overcome the interactions that exist between the different molecules. Depending on the functional groups and the charge they carry, different interactions occur between molecules. Hence, an intrinsic connection is found between surface energy and attractive forces. Molecular interactions vary between ion-ion and induced dipole-induced dipole. The latter (the London-interactions) are always present, while ion-ion interactions are only present when both molecules carry charges. Possible interactions are described in Tabel 1.2. (Halldorsson, 2007) 6 Determination of surface energy using different approaches TABEL 1.2 - DESCRIPTION OF MOLECULAR INTERACTIONS. ION-ION INTERACTION BEING THE STRONGEST. LONDON-INTERACTION BEING THE WEAKEST - TABEL OBTAINED FROM HALLDORSON, 2007 Molecular Interaction Definition Ion-ion Coulomb Ion-dipole Coulomb Ion-induced dipole Coulomb Dipole-dipole Keesom Dipole-induced dipole Debye Induced dipole-induced dipole London The surface tension is an extremely sensitive indicator that provides a lot of information about the characteristics (e.g. wetting, foaming, emulsification…) of a liquid. A high liquid surface tension causes low wetting properties. A high solid surface energy (mostly hydrophilic), on the other hand, means that the interfaces between the solid material and the air are not favorable in a thermodynamic sense. Therefore, high surface energy solids are easily wetted by liquids (fig 1.1). Wetting of a solid eliminates the solid-air interface in favor of the solid-liquid interface. The interaction between the solid surface and the liquid results in a lower energy state which is a more favorable state. (Shaw, 1992; Lazghab et al., 2005) FIG 1.1 - WETTING OF HYDROPHILIC AND HYDROPHOBIC SAMPLES - OBTAINED FROM LAZGHAB ET AL., 2005 7 Determination of surface energy using different approaches The determination of the surface tension is a sensitive method: each dust particle or each solute in the liquid is influencing the outcome as the attraction forces between two totally different molecules are always smaller than between two similar ones. For example, by adding a foreign dust particle to water, the surface tension will be lowered and the attraction forces that attempt to reduce the surface are less due this foreign substance. Consequently, the forces needed to overcome these attractive forces, in order to create new surfaces, are lowered. An example, describing the importance of surface tension and surface energy, is found in the beer foam. A foam is mostly formed by CO2 rising in the liquid, forming air bubbles (surrounded by a thin liquid film) at the surface. A clean glass surface with high surface energy results in a high foam stability since a high energy condition is not favorable. The glass reduces its energy state by covering the surface with the air bubbles (that are surrounded by a thin liquid film). The air-solid interface becomes as a consequence smaller with respect to a higher air-liquid interface, creating a more favorable energy state which is the driving force behind this process. On the other hand, if the glass has a dirty surface (e.g. fat and/or soap residues) the conditions are less favorable to cover the glass surface with the liquid due to the lower energy state. Hence, the tendency to increase the air-liquid interface in order to lower the surface energy is less, resulting in a lower stability of beer foam. This explains as well why the beer foam in a plastic cup is less stable than in glass as plastic has a lower surface energy than glass. Another manner to explain this effect is that if the solid-liquid adhesive forces are stronger than the liquid cohesive forces and solid-gas interactions, wetting occurs spontaneously, resulting in a high foam stability. (Lazghab, 2005) 1.4.2 Surface energy determination of a solid sample 1.4.2.1 Young The determination of the surface energy of a solid sample (γsv) is difficult since there is no direct method to measure it. The result will remain an estimation of the actual value. (Mykhalyk et al., 2003) 8 Determination of surface energy using different approaches In 1805, Young described the relation between the contact angle and the different surface tensions (fig 1.2 and eq 1.3). This equation is one of two equations used to calculate the surface energy of a solid sample. The fundamentals of this theory rely on the mechanical equilibrium between the working forces of a liquid drop on a solid sample (fig 1.2). In Young’s equation, two parameters can be measured directly: the liquid surface tension (γLV) and the contact angle (θ). The two other parameters (γSV and γSL) have to be derived. (Halldorson, 2007) γ SV = γ SL + γ LV cos θ (equation 1.3) EQUATION 1.3 - YOUNG’S EQUATION: AN EXPRESSION OF DIFFERENT ENERGIES WORKING AT THE THREE PHASE CONTACT POINT (SOLID, LIQUID, AIR) - γSV : SOLID-VAPOR SURFACE ENERGY, γSL : SOLID-LIQUID SURFACE ENERGY, γSL : LIQUID-VAPOR SURFACE ENERGY, θ : CONTACT ANGLE AT THREE PHASE CONTACT POINT FIG 1.2 - THE WORKING ENERGIES AT THE THREE PHASE CONTACT POINT - FIGURE OBTAINED FROM AHADIAN ET AL., 2009 Theoretically, the Young equation is correct, but as it is based on ideal surfaces (homogeneous, pure, smooth) it is experimentally difficult to obtain. Considering this, a range of contact angles is obtained, depending on the smoothness of the surface and with a maximum and minimum possible value. The difference between the maximum contact angle (θA) and the minimum or receding contact angle (θR) is referred as the contact angle hysteris (∆θ= θA - θR). (Kamusewitz & Possart, 2003) 9 Determination of surface energy using different approaches 1.4.2.2 Owens & Wendt Following the work that Fowkes pioneered in 1962, every surface energy (γSV, γSL and γLV) can be split into two components: polar and dispersive fractions. Based on the assumption that only the same type of interaction (polar and/or dispersive) can occur between both phases, Owens & Wendt presented equation 1.4: the surface energy between two phases equals the surface energy of each phase separately minus the interaction that they have with each other. In other words, the force needed to extend the contact region between two immiscible phases relies on the force needed to extend each phase separately minus the interaction that they have with each other. Describing the interaction of two forces by taking the geometric mean of them is the second assumption that is made in equation 1.4. (Fowkes, 1962; Owens & Wendt, 1969; Rudawska & Jacniacka, 2008) 1 1 γ 12 = γ 1 + γ 2 − 2[(γ 1Dγ 2D ) 2 + (γ 1P γ 2P ) 2 ] (equation 1.4) EQUATION 1.4 – DESCRIBING THE INTERACTION BETWEEN TWO PHASES, BY OWENS & WENDT - γ12 : SURFACE ENERGY OF CONTACT REGION BETWEEN PHASE 1 AND 2, γ1 ENERGY, γ2 : PHASE 2 SURFACE ENERGY, γD: DISPERSIVE FRACTION, γP: : PHASE 1 SURFACE POLAR FRACTION OF THE SURFACE ENERGY Thermodynamically this equation can be interpretated as follow: each substance is seeking for the lowest energy possible. Since a surface has a higher energy state, each phase tries to reduce its surface area. When two immiscible liquids are combined, a contact region is formed between both. To extend this region, energy is needed. This energy depends on the energy needed to break the bindings of each phase separately minus the interactions they have with each other. This negative sign is explained since, by creating two new surfaces, new interactions between the different phases will occur, causing a lower energy and therefore a more favorable state. Considering equation 1.4, the equation 1.5 can be set up in order to describe the interaction of a solid sample with a liquid. This equation is, next to the Young equation, the second equation needed for calculating the surface free energy of a solid sample. (Fowkes, 1962; Owens & Wendt, 1969; Rudawska & Jacniacka, 2008) 10 Determination of surface energy using different approaches 1 1 D D P P γ SL = γ SV + γ LV − 2[(γ SV γ LV ) 2 + (γ SV γ LV ) 2] (equation 1.5) EQUATION 1.5 - DESCRIBING THE INTERACTION BETWEEN A SOLID SAMPLE AND A LIQUID - γSL : SOLID-LIQUID SURFACE ENERGY, D SURFACE ENERGY, γ γSV : SOLID-VAPOR SURFACE ENERGY, γLV : LIQUID-VAPOR : DISPERSIVE FRACTION, γP: POLAR FRACTION OF THE SURFACE ENERGY By combining equation 1.5 with the Young equation, a final mathematical statement (eq 1.6) can be made in order to calculate the surface energy of a solid sample (γSV). By linking both equations, the surface energy of the solid liquid interface (γSL) and the solid vapor surface energy (γSV) are excluded. Consequently a formula arises that only describes the influence of the liquid vapor surface energy (γLV) and the contact angle (θ), that are both directly measurable, on the dispersive and polar fractions of the solid and liquid surface energy. (Mykhalyk et al., 2003; Rudawska & Jacniacka, 2008) 1 1 D D P P γ LV (cosθ + 1) = 2[(γ SV γ LV ) 2 + (γ SV γ LV ) 2] (equation 1.6) EQUATION 1.6 - YOUNG EQUATION COMBINED WITH OWENS & WENDT EQUATION - γLV : LIQUIDVAPOR SURFACE ENERGY, DISPERSIVE FRACTION, γ θ: CONTACT ANGLE, γSV : SOLID-VAPOR SURFACE ENERGY, γD: P : POLAR FRACTION OF THE SURFACE ENERGY By using a liquid that only interacts on a dispersive level (diiodomethane) with other phases, equation 1.6 can be simplified by excluding the polar fractions (γP). The liquid vapor surface energy and the contact angle can be directly determined. The dispersive fraction of the D liquid vapour surface energy ( γ LV ) of diiodomethane is equal to the total liquid vapor surface energy ( γ LV ) since the polar interactions are zero. Consequently, the only unknown parameter D ( γ SV ) can be calculated. 11 Determination of surface energy using different approaches D Extrapolating the γ SV -value determined using the dispersive liquid (equation 1.6), and by using a second liquid having dispersive and polar interactions with the solid sample, the only P ) can be determined. The second used liquid is mostly water and its unknown parameter ( γ SV P D and γ LV ) can be determined by measuring the interaction that polar and dispersive fraction ( γ LV water has with a solid sample that only has dispersive fractions (Teflon plate). P D and γ SV ) the total surface Summing up both calculated fractions of the solid material ( γ SV free energy of a solid sample can be determined. Selected liquids need have suitable properties in order to interact in the best possible way to determine the surface energy. Firstly, the liquids have to carry a wide range of intermolecular interactions from polar to apolar. In addition, the liquid surface tension has to be higher than the solid surface energy: the working forces on the surface of the solid sample are superior to the forces needed to create the drop, resulting in a high wettability. The latter makes it impossible to determine a contact angle. Finally, one liquid should at least have a surface tension close to the solid surface energy. (Mykhalyk et al., 2002) 1.4.3 Measuring approaches 1.4.3.1 Du Nouy: Surface tension determination Du Nouy described a method for the determination of a liquid surface tension/energy. A ring is lowered into the liquid surface until it is completely wetted. Subsequently the ring is carefully and progressively raised until contact with the liquid is broken. The force on the ring (just before detachment) is measured and used to calculate the surface tension. Why the force on the ring is used just before detachment can be explained referring to the definition of surface tension. Since a liquid surface tension is a reflection of the strength of bonds that needed to be broken in order to create a new surface, the force measured just before detachment is the best value to calculate the surface tension of a liquid. (Lunkenheimer & Wantke, 1981) 12 Determination of surface energy using different approaches The Du Nouy ring method is a dynamic method of determination, meaning that the ring moves upwards during the measurements. This influences the liquid surface and therefore also its surface tension. In addition, the ring has to be constantly parallel with the liquid surface and the latter must remain motionless during the procedure. Furthermore, a correction factor must be added to take into account the small amount of liquid that is lifted up together with the ring. The only advantage is that this method can be used for liquids that have poor wetting properties on the Wilhelmy plate. Consequently, obtaining accurate and representable data via this method is difficult. (Lunkenheimer & Wantke, 1981; Ozcelik et al., 2000) 1.4.3.2 Wilhelmy plate method: Surface tension determination A second method to measure the liquid surface tension involves the use of a pre-weighed plate and the measurement of wetting forces. The level of the liquid is raised until contact between the liquid surface and the plate is registered. Contact between the liquid and the plate induces a netto change of working forces on the plate, which is measured by the tensiometer. There are 3 forces acting on the plate: the force due to (1) gravity, (2) wetting and (3) buoyancy. The latter force has a different direction then the first two. By using a pre-weighed plate, the tensiometer can exclude the gravity force and by extrapolating the measured forces back to zero depth of immersion, the buoyancy force can also be excluded. The only force left, the wetting force (Fw), is then easily measured by the tensiometer. (Mykhaylyk et al.,2003; Gaonkar et al., 1984) A high energy platinum plate is used in this approach, with the assumption that the contact angle (θ) liquid-platinum plate is 0° (fig 1.3). As a consequence, the liquid-vapor surface tension can be calculated as follows: Fw = γlv L cos θ, where γlv is the liquid-vapor surface tension, L the wetted length of the plate (= twice the width and length of the plate) and θ the plate-liquid contact angle. (Mykhaylyk et al.,2003; Gaonkar et al., 1984) 13 Determination of surface energy using different approaches FIG 1.3: THE WILHELMY PLATE METHOD USING A ROUGHENED PLATINUM PLATE WITH THE GOAL OF LIQUID SURFACE TENSION DETERMINATION - OBTAINED FROM MANUAL TENSIOMETER K100 Its biggest advantage is that the liquid surface tension is analyzed at a fixed point, resulting in a static determination method. After the plate is immersed in the liquid and equilibrium has settled, there is no movement of the plate or liquid which results in a higher accuracy. In contrast, in the Du Nouy ring method the surface is permanently renewed due to the movement of the ring. Furthermore allows the Wilhelmy plate method to determine the surface tension of viscous liquids. (Mykhaylyk et al.,2003; Gaonkar et al., 1984) The mechanical sensitivity of this method and the cost of a single Wilhelmy plate are the major disadvantages of this method. Careful handling of the plate is therefore required since a Wilhelmy plate is small and very sensitive to deformation. In addition, since the perpendicular entry of the plate in the liquid is decisive in this method, best practice is to place the tensiometer on a shock absorbing device to exclude external influences. Finally, temperature affects the measurement since high temperature liquids have a lower surface tension while bonds are then more easily broken. (Mykhaylyk et al., 2003; Gaonkar et al., 1984) 14 Determination of surface energy using different approaches 1.4.3.3 Lucas-Washburn’s method: Contact angle determination This approach is also known as the capillary rise method. It determines the contact angle by analyzing the capillary rise of liquids into a porous powder. It is a very simple and universally applicable method and is therefore commonly used. The set up of the experiment is done by adding a porous powder to a glass tube with a filter on the bottom. The glass tube with powder is densified and attached to the tensiometer. The liquid with known density (ρ), viscosity (ŋ), and surface tension (γLV) is placed at the bottom of the tensiometer and its level is subsequently raised until contact with the filter of the glass tube is registered. Via capillary forces the liquid rises through the porous powder and the increase in weight is measured by the tensiometer, resulting in a graph of the square mass plotted against the time. The equation that fits this graph is presented in equation 1.7. (Dang-Vu & Hupka, 2005; Kiesvaara & Yliruusi, 1993) 2 m = cρ 2γ cosθ η t (equation 1.7) EQUATION 1.7 - WASHBURN’S EQUATION PRESENTS THE LINEAR DEPENDENCE BETWEEN THE SQUARE MASS OF THE COLUMN VS THE TIME - C= CONSTANT DEPENDING ON THE MATERIAL, ρ= LIQUID DENSITY, γ= LIQUID-VAPOR TENSION, θ= CONTACT ANGLE, ŋ= LIQUID VISCOSITY, T= TIME Two parameters are still unknown in equation 1.7. In order to determine the contact angle (θ), two liquids are required. These two liquids should have good wetting properties. One of these is mostly hexane or heptane. Since the reference liquid (hexane or heptane) is wetting the solid material entirely, the contact angle is close to zero (cosθ=1), and therefore negligible. Hence, the constant parameter in the equation (c) can be calculated. Since the characteristics of the powder (expressed as c) are determined in this way, the contact angle can be calculated between a second selected liquid and the powder. (Dang-Vu & Hupka, 2005; Kiesvaara & Yliruusi, 1993) 15 Determination of surface energy using different approaches Considering the use of two different liquids (one to determine the powder characteristics and one to determine its contact angle with the powder) it is important that both experiments are done under the same conditions. It is a comparative method, so adding precisely the same amount of powder into each tube and accurate bed packing are needed to ensure the repeatability of the experiment. It is also important that the powder is introduced to the column in one time. If not, uneven packing will occur with higher bulk density for the lower layers due to more tapping. Homogeneity of the powder is also important for obtaining good and repeatable results. Other conditions for this experiment are: steady state laminar flow, no external pressure and negligible gravitation differences. (Dang-Vu & Hupka, 2005; Kiesvaara & Yliruusi, 1993) Benefits of this method are the simplicity and the fact that it is a universal applicable approach, while the cleaning of the filter at the bottom of the tube is the biggest disadvantage. The latter can be solved by using changeable paper filters. 1.4.3.4 Tensiometric approach of contact angle determination Considering the Wilhelmy plate method, another method is proposed to determine contact angles using the tensiometer. This theory uses the same principles as the Wilhelmy plate method, but the wetted length (L) is altered and the liquid surface tension must be determined before contact angle measurements. The experimental setup is shown in figure 1.4 with corresponding equation (eq 1.8). The unknown parameter in this formula is the contact angle, whereas with the Wilhelmy plate the surface tension was the only unknown parameter. Fw = γLV L cos θ (equation 1.8) EQUATION 1.8 - TENSIOMETRIC CONTACT ANGLE DETERMINATION - Fw = WETTING FORCE, γLV = LIQUID VAPOR SURFACE TENSION, L = WETTED LENGTH, θ = CONTACT ANGLE BETWEEN LIQUID AND SOLID SAMPLE 16 Determination of surface energy using different approaches 1 2 3 FIG 1.4 -EXPERIMENTAL SETUP OF THE TENSIOMETRIC CONTACT ANGLE MEASUREMENT - (1) WEIGHT SENSOR, (2) TABELT, (3) LIQUID IN ADJUSTABEL HOLDER Lowering a tablet in the liquid allows to determine liquid-tablet interaction by plotting the force on the tablet versus the depth of immersion. When the tablet is in contact with the liquid surface, buoyancy forces result in a lower force needed to displace the tablet. Hence the force and the immersion depth are inversely proportional. When the tablet exits the liquid again, penetration and wetting of the liquid on the tablet has occurred, resulting in a higher weight and therefore a higher force to adjust the position of the tablet. This is clearly shown on fig 1.5. FIG 1.5 - CONTACT ANGLE DETERMINATION BY OWN TENSIOMETRIC APPROACH: FORCE VS IMMERSION DEPTH - DOWNWARD MOVEMENT (PRESENTED BY ARROW) IS CONTINUED UNTIL AN IMMERSION DEPTH OF 5MM WHICH IS THEN FOLLOWED BY AN UPWARD TABLET MOVEMENT WETTED FORCES (Fw) NEEDED IN EQUATION 1.8 ARE OBTAINED BY EXTRAPOLATING BOTH GRAPHS TO AN IMMERSION DEPTH OF ZERO 17 Determination of surface energy using different approaches Via two regression lines and extrapolating them to the point of zero immersion depth, two wetting force (Fw) are determined. These wetting forces are subsequently used to calculate the advanced (θA) and receding (θR) contact angle via equation 1.8. Considering the goniometric approach several variables are making this procedure more complicated. Hence, a benefit of the tensiometric contact angle determination is that only a limited number of variables must be taken into account. In addition, the variability of sample preparation which complicates the Lucas-Washburn method, is excluded since tablets are pressed at a specific pressure. The precision is the greatest drawback of this method due to inaccuracy of wetted length determination, the need for perpendicularly tablet entry and on the purity of the liquid and tablet. 1.4.3.5 Goniometric: optical approach for contact angle determination In this method the solid surface is wetted by single drops of the probe liquid. A highresolution camera captures the shape of the drop and processes this by image analyzing software. Advantages of this optical approach are the precision and quickness. In addition, placing drops at different positions gives the opportunity to explore the diversity of the surface. Solid sample preparation, camera resolution, together with the investigation of only two contact points are the disadvantages of this method. Especially the camera angle to obtain a perfect baseline image is important. Baseline inaccuracy is the primary contributor of a lower repeatability. (Lander et al., 1993) Contact angle measurements are influenced by several factors. First, the shape of the drop is an important influence. Measurement should take place immediately after the drop is placed on the solid material. This should cover the errors made due to interaction with the material which must be chemical and physical homogeneous. Secondly, surface roughness and surface impurities are influential parameters. As a results the drop can have various metastable states, which automatically influence the contact angle. Finally, the humidity and temperature are factors that provide contact angle variance. (Rudawska & Jacniacka., 2009) 18 Determination of surface energy using different approaches There is no universally suitable model for the drop shape analysis. Different fitting procedures are used to determine the best shape of the drop and thus the correct contact angle: (User manual Krüss V1.9-03, Drop Shape Analysis) The circle method together with the height-width approach, are appropriate for small contact angle measurements (between 0 and 20°). The circle-method shapes the drop in the form of a circular arc, while the height-width-method determines the height and the width of a rectangle that surrounds the drop. The disadvantage with this design is that only a few points are taken into account, leading to a lower repeatability. A third method, the tangent1-method or the conic section method, fits a conic section equation on the drop shape where θ acts as the angle at the three-phase contact point. A benefit here is that it the contact angle range is much wider (between 10 and 100°), and that the fitting procedure does not assume that contact angles on both sides are equal, resulting in two different contact angles (θLeft and θRigth). Additional, the tangent2-method, is a form that can be used on any drop shape. There are no geometrical requirements for the drop shape; even highly asymmetrical drops are possible to evaluate. Reason for this is that only the phase contact region is evaluated. A drawback, on the other hand, is that the procedure is more sensitive to interferences (e.g. dirty surfaces, irregularities...). As with the tangent1-method, this polynomial or tangent2-method also provides two different contact angles (θLeft and θRight). Finally, the Young-Laplace method determines the drop shape through a sophisticated method and by considering gravity. Therefore, it is necessary that the drop is symmetrical. This approach has, together with the tangent2-method, the widest contact angle range. A summary of the different approaches is given in tabel 1.3. 19 Determination of surface energy using different approaches TABEL 1.3 - SUITABEL FITTING MODELS – CIR: CIRCLE METHOD; HW: HEIGHT WIDTH; TAN1: TANGENT 1 METHOD; TAN2: TANGENT 2 APPROACH; YL: YOUNG LAPLACE Contact Contour shape that Method angle range can be modelled CIR 0-20° symmetrical shapes drop to circular arc H-W 0-20° symmetrical makes rectangle around drop Tan 1 10-100° slightly asymmetrical fits drop to equation Tan 2 10-180° very asymmetrical only evaluates the phase contact region Y-L 10-180° symmetrical fits drop to equation, taking gravity into account 20 Determination of surface energy using different approaches 2 AIM OF THIS STUDY Improving drug solubility can be done by different solid dispersion approaches. In this work, attention is given to the solid crystal suspension method. Dispersing the drug in a matrix on a particle level makes this method universally applicable. Extensive research to find a perfect drug-carrier match is therefore not needed anymore. Hence, different kind of drugs and excipients can be used with the solid crystal suspension approach. This work has its focus on griseofulvin and mannitol. Considering the solid crystal suspension approach, a mathematical model is under development to understand and validate the thermodynamics and kinetics of this dosage form. Thereby different parameters are considered (e.g. crystal energy, solubility, diffusivity, surface energy…). The overall goal is the fundamental understanding of this technology in order to recognize the advantages and limitations. This work focuses on a limited part of this project: the determination of surface energy. The surface energy, which is a reflection of intermolecular interactions, is best described by analyzing the interaction of the surface with carefully selected liquids. In this work, distilled water and diiodomethane were used and surface energy was determined using the two-liquid mathematical model, presented by Owens & Wendt. 21 Determination of surface energy using different approaches 3 EXPERIMENTAL 3.1 MATERIALS Griseofulvin (C17 H17 Cl O6, MG = 352.8, fig. 3.1) is an orally administrated class-II- drug that is given to patients suffering from tinea infections of the nails, skin and hair. It is practically insoluble in water. Absorption from the gastro-intestinal tract is variable and incomplete, due to low solubility, low wettability and high crystal energy. Consequently, this solid compound is perfect as research topic. Micronized griseofulvin from Hawkins (Minneapolis, USA) was used in this work. (FIG. 3.1 – GRISEOFULVIN FIG. 3.2– MANNITOL Mannitol (C6 H14O6, MG=182.2, fig. 3.2) is a sugar-alcohol with 6 hydroxyl groups. It has all the requirements (high stability, low toxicity and high solubility) needed to be a good excipient for the solid crystal suspension approach. Mannitol was obtained from Roquette (Lestrem, France). Liquids used for these experiments were pure water, made via distillation (Muldestordevice, Wagner&Munz, München, Germany), and diiodomethane (Merck, Hohenbrunn, Germany). Water has, due to hydrogen bonding, a very high surface polarity and forms, thanks to its high surface tension, a measurable drop on a tablet (slow wettability). Diiodomethane interacts only on a dispersive level with other compounds but has due its molecular symmetry also a high surface tension. 22 Determination of surface energy using different approaches 3.2 METHODS 3.2.1 Wilhelmy plate Liquid vapor surface tension was measured by a K100 Tensiometer (Krüss, Hamburg, Germany) with the Labdesk 3.0 as software. A roughened platinum Wilhelmy plate (Krüss, Hamburg, Germany) with a width, thickness and height of 19.9mm, 0.2mm and 10mm was lowered into a liquid to determine its surface tension. Measurements were done with a measuring speed of 3mm/min and a sensitivity of 0.001g. Immersion depth of the Wilhelmy plate was set at 3mm. The experiment ran for 90 seconds, each 9 seconds a value was obtained. The tensiometric software gave a graph of the surface tension to time. After carefully analyzing this graph, the last 8 or last 5 values were taken into account depending on whether the liquid water or diiodomethane was. 3.2.2 Lucas-Washburn Glass tubes from Krüss (Hamburg, Germany) with a diameter of 1 cm and a glass cinter filter at the bottom were used in these experiments. They were filled with 250mg of powder and densified in order to achieve a constant porosity and therefore a good and repeatable packing. The liquid was added to the vial 5minutes before the experiment in order to reach equilibrium state. Powder density was analyzed by evaluating the rise of n-heptane (Baker, Deventer, Holland), with a given density of 0.684g/cm³, viscosity of 0.409mPa.s and a surface tension of 20.4mN/m, in 1g densified griseofulvin during a 3-minutes period. A longer measurement was needed to obtain an idea of the powder densification its repeatability. The procedure for other Lucas Washburn experiments, was set at a measuring time of 60seconds with a fast acquisition data set during the first 5 seconds to have more accurate data at the start. The amount of powder added was 250mg, linear curve fitting was used and measurements were done at room temperature. 23 Determination of surface energy using different approaches 3.2.3 Tensiometric contact angle determination Having knowledge of the liquid surface tension, contact angle measurements could be done with the tensiometer K100 (Krüss, Hamburg, Germany). Tablets were evaluated with a digital measuring device (Mitutoyo, Neuss, Germany) with an accuracy of 0.001mm in order to accurately determine the diameter. The latter was very important in order to obtain an accurate wetted length (L). Attachment of the tablet to the measuring sensor of the tensiometerK100 was done with glue (Pritt tesa stick, Beiersdorf, Hamburg, Germany). The tablets that were lowered at a measuring speed of 3mm/min, into a liquid with known surface tension, for a period of 90seconds. All analyses were done at a room temperature of 24°C. 3.2.4 Goniometric contact angle determination The drop shape analysis system (DSA100, Krüss, Hamburg, Germany) was used for optical determination of the contact angle between a tablet and a selected liquid. The drop shape analyzer (DSA) determines the contact angle in two steps. First of all, the drop image is subjected to a gray level analysis, resulting in an optically determined contour line around the phase boundary. Secondly, the contact angle is determined from the angle between the drop shape contour function and the sample surface. The latter is reflected by the surface baseline which has an important influence on the contact angle determination. A syringe with a blunt end (0.40 x 25 mm) from Braun (Melsungen, Germany) was used to form symmetrical drops. Camera angle and drop volume were set at 2° and 0.75µL, respectively. Illumination strength was set at 50 % to obtain a good drop perception. Contact angles on the bottom and/or top surface of the tablet were determined. The circle approach and the YoungLaplace method were found to be the best fitting methods. All measurements were done at room temperature (24°C). Determining the polar and dispersive fractions of water was done using the goniometric approach and a Teflon plate (polytetrafluorethyleen, Stintmann, Düsseldorf, Germany). 24 Determination of surface energy using different approaches 3.2.5 Tabletting Tablets were made by a Flexitab tablet press (Röltgen marking systems, Seevetal, Germany). Micronized griseofulvin and mannitol were weighed (250mg) with a Sartorius A200S analytical balance (Sartorius, Garching, Germany). Mannitol tablet production was causing problems due to capping of the powder with a fragile and easily breakable tablet as a result. Therefore, mannitol powder was first reduced in particle size (x50=8µm) and consequently tablets were made at a lower pressure. The main objective of tablet production was to create flat and homogeneous surfaces. Larger griseofulvin tablets (8mm x 13mm, 1.5g), needed for the tensiometric contact angle determination were made with a manual hydraulic press (Perkin Elmer, Massachusetts, USA) with a pressure of about 400 kN/m². Production of large mannitol tablets was impossible with the manual hydraulic press. Capping of the powder occurred, resulting in a fragile tablet at all pressures evaluated. As an alternative, mannitol was melted and the liquid phase was poured into the tablet holder of the manual hydraulic press. After a cooling process of 5 minutes, mannitol tablets with the same diameter (13.04mm) as the griseofulvin tablets were obtained. 3.2.6 Jet milling Mannitol was jet-milled in order to reduce the particle size to the same range of griseofulvin (5-15µm). Jet-milling occurred with a Spiral Mill 50 AS (Hosokawe Alpine, Augsburg, Germany) with a mill- and inject pressure of 3 and 5 bar, respectively. 25 Determination of surface energy using different approaches 4 RESULT AND DISCUSION 4.1 LUCAS-WASHBURN 4.1.1 Contact angle of griseofulvin The packaging of the powder (powder densification) and therefore the repeatability is tested. Ten measurements of 3 minutes are performed and no large differences in packing were detected visually. The constants calculated by fitting a straight line through the linear ascending part of the curve (before reaching the plateau) are listed in figure 4.1. The constant is on average 2.609 x10-6 cm5 with a standard deviation of 0.2455 x10-6 cm5. Hence the packaging method was found to have a sufficient repeatability with the goal of contact angle determination. Constant Determination constant (x10^-6) 3,500 3,000 2,500 2,000 1,500 1,000 0,500 0,000 0 1 2 3 4 5 6 7 8 9 10 sample FIG 4.1 - CONSTANT DETERMINATION MEASURED BY THE RISE OF N-HEPTANE THROUGH GRISEOFULVIN POWDER WITH THE GOAL OF EVALUATING THE POWDER DENSIFICATION AND ITS REPEATABILITY Secondly, once the constant is known, contact angles can be calculated using a second liquid. After packaging and lowering the device into the water, there appeared to be no sorption due to the low wettability between griseofulvin and water. Hence the requirement of a contact angle lower then 90° is not fulfilled, resulting in a inappropriate method. In addition, proof of the low wettability effect is found by measuring the contact angle between water and non-compressed powder in a petri-dish described in section 4.3.1.3. The contact angles obtained with the powder are larger than the ones obtained with the tablets. 26 Determination of surface energy using different approaches 4.1.2 Contact angle of mannitol Experiments are done with 250mg of powder and with a fast acquisition data for the first five seconds. A sigmoid curve is obtained with heptane (reference liquid). However, the difference of the increase in square mass between heptane and water is too large to be correct (figure 4.2) 0,16 0,14 Mass² (g²) 0,12 0,1 Heptane 0,08 Water 0,06 0,04 0,02 0 0 10 20 30 40 50 60 70 Time (sec) FIG 4.2 - INCREASE IN SQUARE MASS PLOTTED AGAINST THE TIME WITH THE GOAL OF CONTACT ANGLE DETERMINATION BETWEEN MANNITOL AND WATER USING THE LUCAS WASHBURN METHOD The first reason that causes this problem can be the dissolution of mannitol into water. Subsequently, experiments are done with mannitol-saturated water, but still the same problem occurred. Extensive cleaning of the filters also did not help. A third reason could be that water is not sufficiently wetting the powder. The wetting ability of water in mannitol is therefore tested but is found to be sufficient. Based on information provided by Dr. Kirchner (Krüss, Hamburg, Germany), the assumption is made that the used glass cinter filters are inappropriate for the experiments with water. Probably hydrophilic liquids have difficulties to pass through the filter in order to wet the powder. A solution could be to use changeable paper filters, but due the tight time frame and the lack of appropriate equipment these experiments could not be done during this project. 27 Determination of surface energy using different approaches 4.2 TENSIOMETRIC CONTACT ANGLE DETERMINATION 4.2.1 Griseofulvin The tensiometric contact angle measurement is an independent method, meaning it is not affected by measuring parameters. However this promising method is difficult to perform, when the experiments are analysed. Artefacts are detected on a regular base. In the graph force plotted against the immersion depth, irregularities of force measurements are detected at the start. Cause of this effect is the tablet entry into the liquid. A perpendicularly entry in the liquid is very important and since one side of the tablet is wetted first, this results in irregularities at the start which influences the following measurements. Contact angles are measured by taking the inverse cosines of Fw / L γLV (see eq 1.8). If this value changes with a factor of 0.1, the difference in calculated contact angle is at least 6°. Considering this statement, the tensiometric contact angle determination is not accurate enough to detect the small difference between the diiodomethane surface tension and the solid surface energy. In several experiments the inverse cosine is as a result above 1 which is mathematically impossible to calculate. Water, on the other hand, has a higher surface tension and the inverse cosines is always below one. Six measurements between water and griseofulvin (of ten in total) where no artefacts were detected are listed in tabel 4.1. It can be noticed that the range of contact angle results is too large and therefore the precision too low (standard deviation around 4°) to achieve repeatable results. As a consequence, this method is found to be not suitable to determine the contact angle of griseofulvin. Considering the use of this method, the outcome is that in order to determine the contact angle with griseofulvin, only a high surface tension liquid (e.g. water) can be used. The difference between the diiodomethane surface tension and the griseofulvin surface energy is too small to be detectable by this approach. 28 Determination of surface energy using different approaches TABEL 4.1 –TENSIOMETRIC CONTACT ANGLE BETWEEN GRISEOFULVIN AND WATER 4.2.2 Sample Cos θ θ (°) 1 0,4966 60° 13’ 2 0,4054 66° 05’ 3 0,4201 65° 09’ 4 0,5422 57°09’ 5 0,5586 56° 02’ 6 0,4865 60° 53’ Mannitol Mannitol tablets could not be made with the manual hydraulic press. Capping of the mannitol powder is resulting in fragile and easily breakable tablets. Therefore, tablets are made by a melting and re-solidification process. Results of these experiments are presented in tabel 4.2. The contact angle (θ) is calculated with the following equation: Fw = γlv L cos θ. A disadvantage is that, due the melting and crystallisation, the material properties are changed and the values are therefore incomparable with the contact angles obtained with the goniometric approach (section 4.3.4). Again a low precision is detected (standard deviation of around 3°) TABEL 4.2 - CONTACT ANGLE BETWEEN MANNITOL AND DISTILLED WATER - DETERMINED BY THE TENSIOMETRIC APPROACH Fw: Wetting force (mN) Cos (θA) θA 1 2,7578 0,9312 21° 22’ 2 2,8185 0,9517 17° 52’ 3 2,7089 0,9147 23° 50’ 29 Determination of surface energy using different approaches 4.3 4.3.1 GONIOMETRIC: THE DROP SHAPE ANALYZER Preliminary studies 4.3.1.1 Tablet sides The top and bottom surface of griseofulvin tablets are twice tested by an unpaired t-test with a significance level of 0.05: no statistical difference appeared between both (Tabel 4.3). Both time, the null hypothesis (HO) cannot be rejected since T < t with 95% of certainty. As a consequence, the bottom and top surface of the tablets can be used in the experiments. TABEL 4.3 - UNPAIRED T-TEST: TABELT SIDES (TOP AND BOTTOM) EVALUATION WITH RESPECT TO THE CONTACT ANGLE AT A SIGNIFICANCE LEVEL OF 0.05 - WATER AND DIIODOMETHANE WERE USED ON GRISEOFULVIN TABELTS Null hypothesis (HO) Mean top = mean bottom Alternative hypothesis (HA) Mean top ≠ mean bottom (x A − xB ) T= ( σ A2 nA + σ B2 nB t n A + n B − 2 , ) α 2 1 Water CH2I 1.1300 0.7347 2.000 2.000 2 Furthermore, mannitol tablets are subjected to an unpaired t-test with a 0.05 significance level. The obtained T-value is -23.92, resulting in a statistical significance difference between the top and bottom of a mannitol tablet. The drop kinetic of a water drop on the top of a mannitol is therefore different: it is more dependent on time. Proof is given by a higher contact angle variance (higher standard deviation for the top side of the tablet) and a visual conformation of a faster immersion into the top side of the tablet. Hence, only the bottom side is used in following experiments. 30 Determination of surface energy using different approaches 4.3.1.2 Drop kinetics As the behavior of a water drop on a griseofulvin tablet is not uniform, this complicated the contact angle measurements. During the first seconds, the drop shape is influenced by a fast wetting of the surface, resulting in a fast decrease (slope: -3.394) of the contact angle. Subsequently to the fast wetting, immersion becomes more important which will cause, together with the slow wettability, a more slightly decrease (slope: -0.3885) of the contact angle. The fast wetting of the solid sample can be seen on fig 4.3 during the first two seconds, followed by an immersion effect and a slow wettability that starts after two seconds and ends when the drop is completely disappeared (only first 20seconds are provided in fig 4.3). Contact Angle (°) 65 60 55 50 45 0 2 4 6 8 10 12 14 16 18 20 Time (sec) FIG 4.3 - CONTACT ANGLE VS TIME – FIRST TWO SECONDS = FAST WETTING = FAST DECREASE IN CONTACT ANGLE, FOLLOWED BY A MORE SLIGHTLY DECREASE EXPLAINED BY A SLOW WETTING AND AN IMMERSION EFFECT. 4.3.1.3 Powder vs. Tablets The fast wetting properties at the start (first two seconds in fig 4.3) can be explained using the surface energy of griseofulvin. A high solid surface energy is unfavorable for a solid sample, resulting in a high desire of reducing its solid-air interface. Hence, by placing a drop on the surface, the powder reduces its solid-air interface by surrounding powder particles with liquid. An image (fig 4.4) is taken a few milliseconds after a water drop has slightly touched loose griseofulvin powder to have visual confirmation about this effect (water drop is completely surrounded by powder). The same effect is recognized for mannitol. 31 Determination of surface energy using different approaches FIG 4.4 - VISUAL CONFORMATION BETWEEN A DROP SURROUNDED BY POWDER (LEFT) AND A PURE DROP WITH A SMOOTH DROP SHAPE (RIGHT) 4.3.2 Experimental design A full factorial design with three quantitative factors on two levels and one center point is set up. The entire model is repeated twice and done for water as well as diiodomethane (qualitative factor), resulting in 54runs. The goal is to evaluate the influence of the drop volume (DV), the camera angle (Ang), the illumination strength (Lig) and the type of liquid (Liq) on the contact angle. The contact angle is determined using the circle fitting method or the YoungLaplace fitting approach (described in section 1.4.3.5). The design of experiment (DOE) is listed in tabel 4.4. TABEL 4.4 - DESIGN OF EXPERIMENT: FULL FACTORIAL DESIGN: FACTORS AND LEVELS Factors Abbreviation -1 Level 0 1 Drop volume (µL) DV 0.50 0.75 1 Camera angle (°) Ang 1 2 3 Illumination strength (%) Lig 35 50 65 Type of Liquid Liq Water - Diiodomethane 32 Determination of surface energy using different approaches The DOE-dataset is fitted to a MLR (Multiple Linear Regression), which presents a linear relationship between the variables, resulting in equation 4.1. Considering the negligible influence of the interaction coefficients, a backward regression on the given model is done. A simplified equation (eq 4.2) is the result, its coefficients are presented in fig 4.5. Y = Z. [DV] + Y . [Angle] + X . [LIQ] + W . [DV . Angle] + (equation 4.1) V . [DV . Liq] + U . [DV . Lig] + T . [Angle . Liq] + S . [Angle Lig] + R . [Liq . Lig] + C EQUATION 4.1 - MLR-MODEL - DV=DROP VOLUME, ANGLE= CAMERA ANGLE, LIQ= LIQUID, LIG= ILLUMINATION STRENGTH (LIGHT), C= CONSTANT VALUE, Z-R= COEFFICIENTS Y = Z. [DV] + Y . [Angle] + X . [LIQ] + C (equation 4.2) EQUATION 4.2 - MLR-MODEL AFTER BACKWARD REGRESSION - DV=DROP VOLUME, ANGLE= CAMERA ANGLE, LIQ= LIQUID, LIG= ILLUMINATION STRENGTH (LIGHT) FIG 4.5 - MAIN FACTOR COEFFICIENTS - DV= DROP VOLUME, ANGLE= CAMERA ANGLE, LIQ= LIQUID, LIG= ILLUMINATION STRENGTH, YL= YOUNG-LAPLACE, CIR= CIRCLE FITTING METHOD 33 Determination of surface energy using different approaches Concerning the data in fig. 4.5, it can be noticed that only the type of liquid plays an important role in the determination of the contact angle. Confidence intervals (α=0.05) of the three other main factors include zero indicating they have a negligible effect. The only exception is the influence of the camera angle with the YL method. It has a 95% confidence interval of [0.167 - 2.137], but compared to the liquid influence, this factor is also considered as negligible. Furthermore, this effect is not noticeable with the circle fitting method. Hence, this main effect has not been taken into account for the contact angle determinations. The quality of the model can be characterized by four parameters presented in tabel 4.5. These presented values are obtained after performing a backward regression where only the main effects are taken into account (all interaction factors had considerably high p-values). TABEL 4.5 – PARAMETERS THAT DESCRIBE THE QUALITY OF THE DOE – R²= COEFFICIENT OF DETERMINATION, Q²= PREDICTION VALUE, P= P-VALUE , CV= COEFFICIENT OF VARIATIONS, YL= YOUNG LAPLACE DROP SHAPE FITTING METHOD, CIR= CIRCLE FITTING METHOD R² CV Q² P-value YL-method 0.9737 0.9709 0.9704 0.9500 CIR-method 0.9846 0.9857 0.9810 0.4877 The coefficient of determination (R²) is a number between zero and describes how good the regression line represents the data. In this statistical design a R² of 0.9737 and 0.9846 is calculated for the YL- and the CIR-method, respectively. Secondly, the variations coefficient (CV) is a reflection of the model repeatability which was also sufficient (0.9709 and 0.9857 for YL- and CIR-fitting method, respectively) in the DOE. Q² is a value that analyses the predictability of the model. How well new obtained values fit the DOE is expressed by Q². The higher this value is (between 0 and 1), the better a data point can be predicted based on previous values. The presented values are found to be sufficient: 0.9704 (YL) and 0.9810 (CIR). 34 Determination of surface energy using different approaches The p-value expresses the probability of obtaining a result at least as high as the one that was actually observed, assuming that the H0-hypothesis is true. This p-value is compared to the significance level (α). The H0 can be rejected if the p-values are lower then the significance level. In this case, the p-values are 0.9500 for YL and 0,4877 for the CIR-method. Both of them are clearly higher then 0.05, therefore the Ho-hypothesis is correctly rejected with 95% of certainty. Regarding the parameters in tabel 4.5, it must be concluded that the model, fitted by a multiple linear regression (MLR), is of a high quality. Following the DOE described in section 4.3.2 experiments are done at center point conditions. These conditions are selected while they are, thanks to the DOE, protected from influences (e.g. camera angle, light, drop volume) on each possible side. Considering tabel 4.5 this means that all contact angle determinations are done at an illumination strength of 50%, a camera angle of 2° and a drop volume of 0.75µL. 4.3.3 Griseofulvin tablets: contact angles Considering the drop kinetics (see preliminary study results, section 4.3.1), contact angle determinations are done after two seconds. Reason for this is exclusion of the time variance at the start caused by a fast wetting process. 4.3.3.1 Griseofulvin - Pure water Water drops with a volume 0.75µL are placed on several griseofulvin tablets at different positions, resulting in a total of sixty measured griseofulvin-distilled water interactions. Fitting is done by the YL- or CIR-method after two seconds. The obtained averages with YL and CIR are 54.7° and 53.0° with the following 95% confidence intervals: [54.2° 55.2°] and [52.4° - 53.6°]. FIG 4.6 - WATER AND GRISEOFULVIN 35 Determination of surface energy using different approaches 4.3.3.2 Griseofulvin – Diiodomethane Interactions between a griseofulvin tablet and diiodomethane are more difficult to obtain since diiodomethane has a lower surface tension and therefore a faster wettability on the tablet. As a consequence, contact angles are small with higher standard deviations and larger confidence intervals. Furthermore, due the higher wettability and therefore larger spreading over the surface, more tablets needed to be made. FIG 4.7 - DIIODOMETHANE AND GRISEOFULVIN Data are obtained by placing diiodomethane drops on tablets at different positions, resulting in a total of sixty contact angle determinations. Fitting is done by the YL- or CIRmethod after two seconds. The obtained averages with the YL- and CIR-method are 17.6° and 17.5° with the following 95% confidence intervals: [16.8° - 18.4°] and [16.8° - 18.2°]. 4.3.4 Mannitol tablets: contact angles 4.3.4.1 Mannitol - Diiodomethane Interaction of mannitol and diiodomethane is measured sixty times by taking a picture of the event after two seconds. The obtained averages with the YL- and CIR-method were 15.6° and 15.7° with the following 95% confidence intervals: [15.1° - 16.1°] and [15.2° - 16.2°]. 4.3.4.2 Mannitol - Pure water The droplet disappeared to quickly after placing it on the mannitol tablet due to (1) high porosity (2) dissolution and (3) fast wettability. Consequently, the mannitol powder is introduced into a jet milling two times in order to reduce the particle size and therefore decrease the porosity with the goal of having measurable drops. 36 Determination of surface energy using different approaches Since the contact angle is still decreasing very fast and since it was still important to determine the interaction of water and mannitol after two seconds, another method is used comparing to the previous experiments. A video with a special software that automatically determines the baseline is used in this matter. Hence the precision of the contact angle determinations is based on the precision of the baseline detection software. This latter is not always sufficient, resulting in a higher standard deviation. Another disadvantage is that the software is using only one drop shape fitting method. In this matter, choice is made in benefit of the CIR-method, as it had the highest precision. In addition, the expected low contact angles benefits the choice to the CIR-method as explained in tabel 1.3. Despite, the limitations this method is still selected while it was important to determine the interaction with pure water after two seconds exact. Consequently sixty measurements are done with the CIR-method, resulting in an average result of 23.4° and with a 95% confidence interval of: [22.2° - 24.7°]. As expected, this experiment has by far the largest confidence interval. All results are, as a summary, listed in section 4.4.3. 4.4 4.4.1 PARAMETERS NEEDED TO CALCULATE THE SURFACE ENERGY Surface tension The surface tension of pure water, determined with the Wilhelmy plate method, is 72.28 mN/m with a 95% confidence interval of [72.28 ± 0.02]. Diiodomethane, on the other hand, is characterised with a surface tension of 48.95mN/m and a 95% confidence interval of [48.95 ± 0.03]. TABEL 4.6 - SURFACE TENSION OBTAINED BY THE WILHELMY PLATE METHOD WITH CORRESPONDING STANDARD DEVIATION AND 95% CONFIDENCE INTERVAL surface tension (mN/m) Pure water 72.28 Diiodomethane 48.95 Standard deviation (mN/m) 0.11 0.21 95% Confidence interval [72.28 ± 0.02] n= 160 [48.95 ± 0.03] n=180 37 Determination of surface energy using different approaches 4.4.2 Liquid polar and dispersive fractions The total liquid surface tension is divided into the polar and the dispersive fractions. A tetrafluoroethylene (Teflon) plate has, due its molecular structure, no dipole moment and interacts therefore only on a dispersive level with other liquids. By measuring the interaction that a liquid has with the Teflon-plate (expressed as the contact angle), calculations can be made to determine the liquid dispersive fractions. Contact angles are determined six times between Teflon and distilled water, resulting in an average of 116,3° and a 95% confidence interval of [116,0 – 116,6]. Considering the Owens & Wendt equation, this form can be simplified by excluding the polar fractions, resulting in equation 4.3. D D γ LV (cosθ + 1) = 2(γ SV γ LV ) 1 2 (equation 4.3) EQUATION 4.3 – SIMPLIFIED OWENS & WENDT METHOD - γLV : LIQUID-VAPOR SURFACE ENERGY, θ: CONTACT ANGLE BETWEEN LIQUID AND SOLID SAMPLE, γSV : SOLID-VAPOR SURFACE D ENERGY, γ : DISPERSIVE FRACTION The only unknown parameter in the simplified Owens & Wendt equation, is the dispersive D fraction of the liquid-vapor surface energy ( γ LV ). The latter can therefore be easily calculated, resulting in a value of 20.3mJ/m² or 20.3mN/m for water. Since the total surface tension of pure water is known (72.28mN/m, tabel 4.6), the polar parts can also be calculated, with 52.0mN/m as a result. Water used in these experiments interacts therefore for 28% on a dispersive level and for 72% on a polar level. Diiodomethane has, due his structural symmetry, no polar fractions. The total liquid surface tension of diiodomethane is therefore equal to the dispersive fraction of the liquid surface tension, which is 48.95 mN/m (tabel 4.6). 38 Determination of surface energy using different approaches 4.4.3 Contact angles TABEL 4.7 - GONIOMETRIC EXPERIMENTS: CONTACT ANGLES WITH THEIR 95% CONFIDENCE INTERVAL - CH2I= DIIODOMETHANE, YL= YOUNG LAPLACE DROP SHAPE FITTING METHOD, CIR= CIRCLE FITTING METHOD 4.4.4 Griseofulvin - water YL (°) 54.7 ± 0.57 CIR (°) 53.0 ± 0.61 Griseofulvin - CH2I 17.6 ± 0.78 17.5 ± 0.73 Mannitol - CH2I 15.6 ± 0.44 15.7 ± 0.43 Mannitol - water / 23.4 ± 1.25 Energy determinations The Owens & Wendt equation (eq 4.4) is used as a mathematical basis to perform the calculations needed to determine the total solid surface energy. 1 1 D D P P γ LV (cosθ + 1) = 2[(γ SV γ LV ) 2 + (γ SV γ LV ) 2] (equation 4.4) EQUATION 4.4 – OWENS & WENDT METHOD - γLV : LIQUID-VAPOR SURFACE ENERGY, θ: CONTACT ANGLE BETWEEN LIQUID AND SOLID SAMPLE, DISPERSIVE FRACTION, γ γSV : SOLID-VAPOR SURFACE ENERGY, γD: P : POLAR FRACTION OF THE SURFACE ENERGY The liquid diiodomethane interacts only on a dispersive level, therefore the simplified D . Results Owens & Wendt equation is used to calculate the unknown parameter, which now is γ SV are 46.7 and 46.9 mJ/m² for griseofulvin and mannitol, respectively. Water interacts with the solid surface on a polar and dispersive level. Hence, before calculating this parameter, there should be knowledge of the dispersive solid fractions (see paragraph above). Equation 4.1 is used with 14.1 and 28.5 mJ/m² as results for griseofulvin and mannitol, respectively. 39 Determination of surface energy using different approaches The total surface energy of griseofulvin and mannitol are calculated by summing up the polar and dispersive fractions. In addition, based on the Young equation (eq. 1.2), the solid-liquid interfacial tension (γSL) and the Gibbs free energy of immersion can be calculated. Results are listed in tabel 4.8. TABEL 4.8 – DIFFERENT ENERGIES OF GRISEOFULVIN AND MANNITOL CALCULATED USING THE OWENS & WENDT EQUATION AND THE YOUNG EQUATION Energies (mJ/m²) Griseofulvin Water Water 60.8 Surface Energy (mJ/m²) γSL (mJ/m²) CH2I Mannitol CH2I 75.4 17.3 14.2 9.0 28.5 - 43.5 -46.7 -66.3 -46.9 Gibbs free energy(mJ/m²) Considering the results in the above tabel, it can be concluded that the dissolution of mannitol in water is thermodynamically more favourable than griseofulvin. Dissolution of the solid samples in diiodomethane is thermodynamically similar. A higher mannitol surface energy is explained by the higher amount of polar fractions: 14.1 and 28.3mJ/m² for griseofulvin and mannitol, respectively. Dispersive fractions are considered to be the same: 46.7 and 47.1mJ/m² for griseofulvin and mannitol, respectively. By summing both polar and dispersive fractions, the total solid surface energy can be calculated as listed in tabel 4.8. 4.4.5 Evaluation of porosity effects With respect to drop kinetics (analysed in section 4.3.1.2), the tablet porosity is found to have an important impact on the contact angle. The powder characteristics are therefore not explained by tabel 4.8. It is only correct for a certain amount of porosity. Tablet porosity can be seen as a mixture of air and powder. A higher porosity results in a higher solid-air interface leading to a faster liquid immersion into the tablet and therefore smaller contact angles. 40 Determination of surface energy using different approaches Excluding the porosity should give a better image of the solid-liquid interaction (expressed as the contact angle between both phases). Tablets with different porosities are therefore made and plotted against their contact angles (fig 4.8 and fig 4.9). A linear trend line is added to determine the correlation between different data points. By extrapolating these trend lines to the point of zero porosity, the true solid-liquid contact angle is obtained without the influence of porosity (no air between different powder particles). The contact angle on griseofulvin with water and diiodomethane is, based on this approach, 73.2° and 26.1°. With respect to mannitol, values are determined at 48.5° and 37.4° for tablets with zero porosity. Consequently, values in tabel 4.9 are changed and listed in tabel 4.9. TABEL 4.9 - CORRECTION - SURFACE ENERGIES OF GRISEOFULVIN AND MANNITOL Energies (mJ/m²) Griseofulvin Water Mannitol CH2I Water 49.5 Surface Energy CH2I 58.9 (mJ/m²) γSL (mJ/m²) 28.5 5.5 11.0 20.0 - 20.9 -44.0 -47.9 -38.9 Gibbs free energy(mJ/m²) Excluding the porosity effect results in a lower solid surface energy. By decreasing the solid-air interface, the wetting properties of the powders are lowered resulting in a less desire of covering the surface with a liquid, leading to a lower contact angle and therefore a lower surface energy. Griseofulvin its surface energy is lowered by 11.3mJ/m² while surface energy of mannitol is lowered for 16.5mJ/m². The porosity effect on mannitol is larger compared to griseofulvin. Mannitol particle size variance is found to be the reason for this effect. 41 Determination of surface energy using different approaches 70 y = -1.7833x + 73.18 R2 = 0.8689 Contact angle (°) 60 50 40 Water 30 Diiodomethane 20 10 y = -0.7733x + 26.083 R2 = 0.7635 0 0 3 6 9 12 15 18 21 Porosity (%) FIG 4.8 - CONTACT ANGLE VS POROSITY: GRISEOFULVIN AND DIIODOMETHANE/DISTILLED WATER. CONTACT ANGLE IS DETERMINED BY EXTRAPOLATING THE TREND LINE TO A POINT OF ZERO POROSITY y = -1.78x + 48.532 R2 = 0.8332 40 40 35 35 30 25 20 15 30 25 20 15 10 10 5 5 0 y = -1.22x + 37.418 R2 = 0.5717 45 Contact angle (°) Contact angle (°) 45 0 0 3 6 9 12 15 18 0 3 6 Porosity (%) FIG 4.9 - CONTACT ANGLE 9 12 15 Porosity (%) VS POROSITY FOR RESPECTIVELY WATER (LEFT) AND DIIODOMETHANE (RIGHT) ON A MANNITOL TABELT. CONTACT ANGLE IS DETERMINED BY EXTRAPOLATING THE TREND LINE TO A POINT OF ZERO POROSITY 42 18 Determination of surface energy using different approaches 5 CONCLUSION Three different methods were considered to determine the contact angle. Griseofulvin and mannitol were used as model substances and were selected based on their high crystal energies and different water solubilities. The contact angle can be used to calculate the surface energy and Gibbs free energy which are useful parameters for fundamental understanding of pharmaceutical processes. Distilled water and diiodomethane were identified as suitable probes for characterizing Griseofulvin and Mannitol because the contact angle was in a measurable range. The tensiometric and the Lucas Washburn approaches were found to be less repeatable than the drop shape analysis. Therefore, the latter approach was used for further investigations. Nevertheless, the measuring parameters such as camera angle, drop volume and illumination strength were evaluated systematically in the design of experiments. The effects of all three parameters were negligible which indicates a robust method. Finally, the effect of the porosity on the contact angle was studied: a linear correlation between the porosity and the contact angle was observed. Surface energy calculations were done with a two-liquid model, first presented by Owens & Wendt and with respect to the evaluation of the porosity, correction calculations were considered. 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