SYLLABUS OF SEMESTER SYSTEM FOR THE TRADE OF GENERAL CARPENTER Under Craftsmen Training Scheme (CTS) (One year/Two Semesters) Redesigned in 2014 By Government of India Ministry of Labour & Employment (DGE&T) FORMAT FOR CTS 1. Cover Page 2. Title 3. General Information 4. Week wise contents of TT and TP (In tabular form) 5. Week wise contents of WSC (In tabular form) 6. Week wise contents of ED (In tabular form) 7. Tools and Equipments list - broad specification 8. List of the consumable 9. Trade testing and certification 10. Further learning options 11. List of Trade Committee Members GENERAL INFORMATION 1. Name of the trade : GENERAL CARPENTER (Engineering Trade) 2. N.C.O. Code No. : 7124.10, 7124.20 3. Duration of training : Twelve months (Two semesters of six Months each) 4. Entry Qualification : Passed 8th Standard 5. Unit Strength : 20 trainees in each batch 6. Space Norms : a) Class room: 40 sq.mt b) Workshop for practical: 120 sq.mt 7. Power Norms : a) Class room: 1kw (6000 lumen) b) Workshop for practical: 8 kW (25000 lumen) 8. Job role : At the end of course the trainee will be able to: 1. Work in autonomous museum as technician. 2. Work in industries as skilled labour and as assistant carpenter. 3. Work as site supervisor on carpentry work. 4. Work in showroom dealing in architectural materials 5. Work in Indian railways, in Dockyard, and in Ordnance factory etc. 6. Work in furniture manufacturing units of modular kitchen, and readymade doors and windows etc. 9. No. of Crafts Instructors /Trainers : Craftsman trainer/Instructor – 2 nos. Assistant carpenter – 1 no 10. Instructor’s/Trainer’s Qualification : Degree in Mechanical Engineering from recognized Engineering college/University with 1 years’ post qualification experience respectively. Or Diploma in Mechanical Engineering from recognized board of technical education with 3 years post qualification experience in relevant field. Or NTC/NAC in the relevant trade with 3 years’ post qualification experience in the relevant field. (The degree/diploma holder instructors must be provided with orientation programme having duration of six months in Training Methodology within two years of their appointment.) Week wise content index of first semester S.No Week No. Contents Heading Duration Practical/Theory 1. 01 Familiarization with the workshop. common Safety precautions. 1 weeks 2. 02 Identification and Familiarization of hand tools. Safety precaution of the carpentry hand tools &Introduction to timber. 1 weeks 3. 03 Sawing practice ,Hand Tools and portable power tools - curve cutting saws Saws and the Plane 1 weeks Planning practice Different types of Plane 4. 04 Special saws 1 weeks Special planes 5. 05 Chiseling Practice and multiple chiseling practice: Hold ing t ools Hand tools ( paring tools );: Striking tools Workshop appliances 1 weeks 6. 06 Joint practice:Demonstration and making framing joints. Classification of joint 1 weeks Demonstration and making Dovetail joints Angle joint:- 7. 07-08 Framing Joints 2 weeks seasoning of Timber 8. 09 Broadening joints Broadening joints 1 weeks 9. 10 Lengthening joints demonstration and making Lengthening joints: 1 weeks A frame of using different type of joints Preservation of timber :Files 10. 11. 11-13 14 Application of boring Different types of scarf joints boring tools 3weeks 1 weeks tools: 12. 15-16 13. 17 14. 18 15 Description of timbers used in furniture making work. conversion of timber 2 weeks ply wood and by product of plywood 1 weeks nailing screwing on job. Nails and screw 1 weeks Wood carving exercises . Properties of wood. Preparation of bill of materials and simple estimation 1 weeks application on finished surface. Varnishing on finished surface Sand paper 1 weeks Furniture polishing French polish, Estimation of timber layout of different furniture. Making a small table 19 16 20 17 21 18 22 19 20 staining 1 weeks REVISIONS 1 weeks 23-24 INDUSTRIAL VISIT / project work 2 weeks 25-26 Final exam. 2 weeks Week wise content index of second semester S.No Week No. Contents Heading Duration Practical/Theory 1. 01-05 2. 06-09 5weeks Introduction & demonstration, operational techniques of wood working machines. Wood working machines Demonstration and use of followingDrilling Machine Description, types, sizes, parts, functions, operations, safety precautions, care and maintenance etc.of machine. 4 weeks Exercises. Of pattern making. Introduction to pattern making 2weeks making Co re and core p rint s Co re and core p rint s 1 weeks Allied Training : General safety in fitting shop 2 weeks Grinding Machines Mortiser Machine Market form of timber Universal wood working Machine. 3. 10 -11 4. 12 5. 13-14 6. 15-16 1) SIMPLE FITTING WORK SHEET METAL WORK SHEET METAL tools 2 weeks 7. CARPENTRY BUILDING WORK Introduction about carpentry work involved in building construction Familiarization with the materials which is use in industries as substitute of wood. 17-18 8. 19-20 9. 21 2 weeks Marking and making window frame and window shutters Types of window frame and window shutters -- 2 weeks Exercises on simple floor construction and joints used. Basic principle of repairing work and repairing technique of furniture, door, window, rack etc. 1 weeks Economical factors and material estimate 10. 22 Revision 1 weeks 11. 23-24 Industrial visit 2 weeks 12. 25-26 Final exam. 2 weeks Syllabus for the trade of “ CARPENTER “ under C.T.S. Draft Syllabus on Trade Theory & Trade Practical Duration six Months First Semester Semester code : carp.-01 TRADE PRACTICAL TRADE THEORY Familiarization with the workshop: Sections and the general places. Wood working sections and wood working machine shop . show different exercises / jobs done by the trainees in the previous year batches etc. show different audio – visual aids, library, show room etc. Safety precautions: Importance of the trade in the industrial development of the country. Introduction to the general safety, causes of accident and avoidance. Give some instruction related with the duties of the trainees, discipline recreational, medical facilities and other extracurricular activities of the institute. Identification Safety precaution of the carpentry hand tools. Workshop discipline and safety first aid etc. Introduction to the trade and to carpentry hand tools, their classification, names and the uses. Measuring, marking and testing tools, types, sizes, uses, etc WEEK NO. 1 2 and Familiarization of hand tools. Demonstration and use of measuring, marking and testing tools. Introduction to timber : growth of a trees, cross-section of an exogenous tree trunk, parts, formation. Parts of a tree. 3 Functions and identification of timber and defects , diseases of timber VIZ. Knots , shakes, grains etc Sawing practice : - use of . Saw and the Plane : different types of the saws description, types, sizes, setting, Ripping, cross cutting, curve sharpening, uses, etc. cutting, oblique sawing etc.; Use of the , bench hook, bench vice, bench stop etc. Sharpening and the setting of the different types of the saws. Hand Tools and portable power tools - curve cutting Special saws - Compass saw, saws :compass saw, coping coping saw, Bow saw, fret saw saw, bow saw, fret saw etc. - portable circular saw.. description, types, size, use, care and maintenance. Sharpening and setting of saws. Portable circular saw and its uses. 4 Planning practice Demonstration and uses of the planes . Setting of the plane holding, Planing techniques. Planing face side, face edge, use of marking gauge etc. Testing of the accuracy, flatness and twistness of the surface. Use of straight edge, bench stop, try square, winding strips, cross planing, edge planing etc. Grinding and sharpening of the plane blades. Different types of Plane : description, types, sizes, setting, sharpening, uses, etc. . Special planes:- Compass plane Moulding plane, Rebate plane, Grooving plane etc. - description, type, size, use, care and maintenance. Portable power planer machine and its uses. . 5 Chiseling Practice And multiple chiseling practice: Demonstration and use of different types of Hand tools ( paring tools );: Different types of The chisels ,description , sizes, uses. Grinding, sharpening & honing etc. chisels. Chiseling along the grain, across the grain of the vertical, horizontal etc. Grinding, sharpening and honing of chisel. Holding tools - Clamps, ‘G’ or ’C’ clamp or cramp, sash /‘T’ bar cramps , saw sharpening vice, carpentry vice etc. Striking tools mallets etc. - Hammers, Workshop appliances : work bench, bench vice, bench hook, bench stop shooting board, MITRE board etc. - types, sizes , uses etc. 6 7-8 9 Classification and grading of timbers as per ISI. types of the grains. Joineries: Classification Joint practice:- of joint (framing, Angle Demonstration and making broadening and the framing joints :- Halving lengthening) joints, trenching and housing joints, Mortise and tenon Framing Joints:Halving, joints, plain hunched tenon Mortise and tenon joints, and mortise, MITRE tenon Briddle jointsdescription, and mortise joint, stub tenon, types and uses. . bare faced tenon, bridle joints etc. . .. . Demonstration and making Angle joint: - Description, types Dovetail joints – size, uses etc. 1) Housing joints ,2) Dovetail jointsSeasoning of Timber: Types, Dovetail marking and its advantages and disadvantages, applications. Single dovetail, stacking (vertical and horizontal) Common dovetail, lapped Moisture content in timber and its dovetail, secret mitre dovetail effect on timber, moisture meter joints, use of dovetail and oven method. template etc Characteristics of wood, Physical and mechanical properties of wood, qualities of good timber. Broadening joints: Broadening joints - description, types, Demonstration and making and uses. Adhesives - types, uses etc. different types of broadening joints - simple butt, rebated butt, pocket screw, secret pocket butt joint, glued butt, tongue and groove joints etc. 10 11-13 14 15 to 16 17 to 18 Lengthening joints demonstration and making: Different types of scarf joints - Table scarf, bevel scarf etc. . A frame of using different type of joints - S m a l l article involving above joints may be made. Lengthening joints: Different types of scarf joints – Description and types of Table scarf, bevel scarf, tension scarf etc. Preservation of timber: Chemical treatment of timber types, process etc. and preservatives used. Files: Types, grades, uses, care Simple wooden furniture and maintenance. making work: Demonstration Uses of electrical portable jig saw and practice on , portable disc sander, portable Making a small wall bracket. electrical drill machine Prepare chalk box. Tea tray or office Tray. Application of boring tools: Boring tools : Use of country drill, hand Description and typesdrill, ratchet brace, breast Country drill, hand drill, ratchet drill. Portable electric drill brace, breast drill – parts, machine and its uses. Use of functions, size and use. different types of drill bits, Portable electric drilling hand augur, layout of a stool machine - description, uses etc. and make cutting list. Drill bits - type, size and uses. Prepare a standard height. Calculation of timber required Taper legged stool as per lay for stool. Prepare cutting list out. Use of Adhesives. from drawing (sawn size and finish size). Hand augur – description, size & uses. Demonstration and make Description of timbers used in layout of different furniture. furniture making work: - Teak, Sal, Deodar and other wood as Making notice board or display available in the local market. board. Use of hard board, ply Conversion of timber : wood and insulation board. Making Parallel sawing, radial sawing, a small rack/modern wall unit. quarter sawing, tangential sawing etc. Design of Furniture's for different purpose :- Bed room, dining Hall, Library, Office, Work-shop, Class room. Making a small table. Kitchen, Garden etc. Demonstration and use of Manufacturing process of various lock, hinges, hasp and staple boards and sheets, And their etc. Making a small box with applications viz. ply wood, sunmica top. block board, laminated board, hard board, insulation board etc. and their description, types, market size, use. Selection of sheets and matching grade and colour. addition with particle board, Hi-density board, and medium density board – their Demonstration on nailing manufacturing, quality and their application. screwing on job. Nails and screws:- Types, size and uses , Nuts and bolts, washers. Lock, hinges, hasp and staple, tower bolt etc. Other fittings- types, sizes and uses. 19 20 Wood carving exercises and use of carving tools and their sharpening. . Preparation of surface - use Smoothing plane for knotty or interlocked cross grained timber by scraping, sand papering and portable sander application on finished surface. Varnishing on finished surface. 21 22 Tools required for carving ornamental works. Properties of wood. Preparation of bill of materials and simple estimation Method of preparation of surface for staining, tools and equipment required. Sand paper - types, grades, size & uses. Portable sander machine and uses. Preparation of putty and use. Staining:Type, process, methods and staining materials. Different staining methods applied for different timber. Description ofFrench polish, wax polish, types and uses. Estimation of timber Furniture polishing:Demonstration on how to make French polish, use of French polish and wax polish. Remove the polish and Re-polishing old furniture. REVISIONS 23- 24 INDUSTRIAL VISIT / project work 25-26 FINAL EXAMINATION Achievements: 1. The trainees will be able to identify, select and use tools and timbers and makes simple joints. 2. Trainees will be able to make simple objects viz. tray, rack, stool, table, wall unit etc 3. Trainees will be able to finish the furniture with staining, varnishing and polishing. 4. Trainees will be able to operate the portable power machines. 5. Trainees will be able to repair various furniture and re -polishing. Syllabus for the trade of “ CARPENTER “ under C.T.S. Draft Syllabus on Workshop Sience&Calculation Duration six Months First Semester Week No Workshop Science calculation 1 2 Introduction and discussion regarding syllabus and importance. Properties and uses of C.I and W.I. 3 4 Effect of alloying elements on the properties C.I. and steel. Fundamental Arithmetical operation-Addition, subtraction, multiplication, division of whole numbers. Properties and uses of plain carbon steel and alloy. Properties and uses of copper, zinc, lead, tin and aluminum. Fraction and decimals conversion, fraction to decimal and vice versa. Geometry: Fundamental geometrical definition, angles and properties of angles, triangle and properties of triangles, rectangle, square, rhombus, parallelogram etc and their properties. Simplification, application of fundamental arithmetical operation to shop problems. Properties and uses of brass ,bronze ,solder ,bearing, metal ,timber, rubber. System of units –British- Metric and S.I. units for length ,area ,volume ,capacity ,weight ,time ,angle-their conversion . Heat and temperature, thermometric scales, their conversion .Temperature measuring instrument, quantity of heats ,specific heat, latent heat, heat loss and heat gain-simple problems Rest and motion, velocity, acceleration. 5 6 7 8 9 10 11 12 13 14 15 Newton laws of motion. Power and roots factor, power, base, exponent. Multiplication and division of power , root of number. Square root by arithmetic’s and problem related to trade. Percentage changing-percent to decimal and fraction and vice versa. Problem on percentage. 18 19 20 21 22 Problem related to trade. REVISION 23-24 25-26 INDUSTRIAL VISIT FINAL EXAMINATION Achievement: 1. Trainees able to know mechanical properties. 2. Trainees able to know regarding S.I units. 3. Trainees able to know different arithmetical trade related problem. 4. Trainees able to know different maturational trade related problem. Syllabus for the trade of “ CARPENTER “ under C.T.S. Draft Syllabus on Engineering Drawing Duration six Months First Semester Week No Engineering Drawing 1 2 Introduction and discussion on syllabus and importance. Importance of engineering Drawing and its knowledge- Free hand sketches of straight, oblique and perpendicular lines. Plain figures like square, rectangle, triangle, circle, polygons etc. Importance of TYPES OF LINES, Draw the types of lines and its applications in engineering drawing. Identification of simple geometrical solids from the given models/teaching aidsFreehand sketches for the simple solids like, cube, cone, prism, pyramid, rectangular block etc. 3 4-5 6 7 8 9 10 11 12 13-14 15-16 Importance of good printing of letters and numbers on drawing –freehand practice of lettering and numbering style as par IS code. Standard line convention and their meaning and their scope of application on engineering drawing as par IS standard. symbols for simple engineer elements materials used on drawing as par IS code Freehand sketches of hand tools and measuring tools, related to the trades e.g. hammer, file, chisel, drill, hack saw, mallets, solder iron, Anvil, punch, glow pipe, electrode holder, scale, caliper, try square, bench vise etc .from the supplied sketches or sample. -doImportance of putting dimension on the drawing as par IS standard. How to measure the sizes of simple parts and the locations of the other operational surfaces, using simple measuring instrument and how to transfer the measurements or on the drawing of the features for dimension; Freehand sketches to study the techniques employed in dimensioning on the drawing of features for size, location hole area ,angle ,chamfer ,taper etc .from given sample or sketches -DOIsometric and oblique. Drawing-their methods of representation using simple solids like rectangular block, stepped block, cylindrical features and prisms etc .Freehand sketches for the given features. -Do- 17 18 19 20-21 Orthographic projection standard system (1st angel orthographic projection and 3rd angel projection as par IS system. Freehand sketches of simple objects like vee block, stepped block, simple brackets, blacks with holes and grooves to represent the views both in 1st and 3rd angel. Do Orthographic projection with dimensions. -DoCAD on 2D 22 REVISION 23-24 INDUSTRIAL VISIT FINAL EXAMINATION 25-26 Achievement : 1. Able to draw the Geometrical drawing. 2. Able to draw the free hand sketch of instruments and trade related job. 3. Able to draw the “LETTERING”. 4. Able to understand the symbol of different engineering materials. 5. Able to know different types of dimensioning process and their applications. 6. Able to understand the Isometric and Orthographic view. 7. Able to know Orthographic projection. 8. Basic concept on CAD – 2D. Syllabus for the trade of “ CARPENTER “ under C.T.S. Draft Syllabus on Trade Theory& Trade Practical Duration six Months Second Semester Semester code : carp. -02 WEEK NO. TRADE PRACTICAL TRADE THEORY . 1-5 Introduction &demonstration, operational techniques of wood working machines. Uses of:A) Band saw: - remove and refit of band saw blades setting and grinding and different Operation :Ripping ,. Cross-cutting, curve cutting, beveling, chamfering etc. B) Circular Saw: - Ripping, cross cutting, rebating , grooving etc. C) Planning Machine :Surfacing, thicknessing, chamfering, edging beveling etc, D) Wood Turning lathe: - Use of turning tools, plain turning, taper turning and Turning Wood working machines: Description, types, sizes, parts, functions, operations. Safety precautions, care and maintenance. Oiling, greasing etc. of the following machines: A) Band Saw B) Circular saw C) Planning machine D) Wood Turning Lathe with Turning tools. Market form of timber. Conversion of timber method, advantages, disadvantages. different articles- Chisel handles, table lamp stand etc. Use of face plate, chuck etc. 6-9 Demonstration and use of followingA) Drilling Machine: Use of straight shank drills, taper shank drills, counter sinking bits etc. B) Grinding Machines :Grinding of different types of tools, cutters, materials for jobs. C) Mortiser Machine. D) Universal wood working Machine. 10-11 Exercises. Identification of pattern making hand tools, use of contraction rule, show different type of pattern. Lay out of simple solid pattern on layout board. Making patterns as per checked layout. (Take help of wood working machines as much as possible.) Layout of split patterns. Marking and making split patterns. Making dowels for above pattern. Use of dowel pin. Use of nail, screws etc. Making templates. Use required machine wherever necessary. Description, types, sizes, parts, functions, operations, safety precautions, care and maintenance etc. of the following machinesA) Drilling Machine. B) Grinding Machine. C) Mortiser Machine. D) Universal wood working Machine. Calculation of timber – weight, area, volume etc Introduction to pattern making Hand tools. Contraction rule and different allowances. Shrinkage, drafting, machine allowances. Different types of timbers used in pattern making. Reading of blue print. Layout board and its use. Types of pattern and their uses. Split patterns -Types and uses. Dowel- types, size and uses in pattern making work. 12 Marking and making patterns with self core and with core prints. Prepare core box and pattern. 1) Casting pattern 2) Machining position core print. Painting the pattern, core box etc. as per IS specifications. Core and core prints : T yp es & u se s. Colour code as per IS specifications. Use of paints on pattern core, core box, core prints etc. Estimate volume of wood and other requirements for pattern making box. 13-14. Allied Training : 1) SIMPLE FITTING WORK – Safety precaution to be observed while using marking General safety in fitting shop. Marking tools: Types, specification, use, care and maintenance of tools: Steel rule, tools: Steel rule, Square, Scriber, divider, calipers, punch, hammer ,marking table, marking block etc. Use of hand tools: Hack saw, cold chisels, different types of file. Skills : Filing, drilling, counter sinking, - taping, dieing practice. Grinding of cold chisels, punch, drill bits etc. Marking and making hanging plate, corner plate, name plate, different types of clamps and angle plate use for wooden furniture. Use of nuts, bolts, washers, machine screws etc. 15-16 17-18 2) SHEET METAL WORK Use of common hand tools and related with sheet metal work: Steel rule square, snips, sheet metal mallets, punch, hammer stakes etc. Development from drawing and able to make layout of simple pattern a) Parallel line method. b)Radial line method CARPENTRY BUILDING WORK Revision of basics joints related with carpentry building work. Marking and making door frame and door shutter. Making panel door, glazed shutter and fitting mouldings after fitting glass. Fitting produce used in door construction. squares, scriber, divider, calipers, and other tools. Marking table, marking block etc. description, specification, uses etc. Use of bench vice and clamps. Types of drill bits, counter sinking tool, counter boring tool, taps and dies used in fitting work. Types of nuts, bolts, washers, machine screws etc. Common Sheet Metal Tools : Description, types, use etc. Development of simple job viz. Square, cylinder, cone etc. Marking making templates for pattern making and carpentry work. Concept of shearing, punching, folding, bending etc. Introduction about carpentry work involved in building construction. Types of doorframes, door shuttersdescription, sizes, uses, advantages and disadvantages etc. Fittings used in door. Types of panels used in panel shutter, glazed shutter. Familiarization with the materials which is use in industries as substitute of wood. Characteristics of material, Mechanical properties, durability, Applications, etc. 19-20 Marking and making window Types of window frame and 21 frame and window shutters, use of protection bars. Exercises on roof trusses – Lay out marking roof trusses in reduced scale (Model types)- king post ,queen post etc. window shutters. Protection bars: types and uses. Roof trusses: King post, queen post etc. related terms, sizes construction etc. Exercises on simple floor construction and joints used therein. Exercises on partition construction. Repairing practice: Repair and reconditioning of 1.Hand tools and equipments. 2.Furniture, doors and windows.. Basic principle of repairing work and repairing technique of furniture, door, window, rack etc. Use of Nails, screws angle plate, bracket, nuts, bolts etc. for repairing work. Packing case:Types, material and tools used. Types of hanging plates, corner plates etc. used in carpentry work. Economical factors and material estimate. 22 INDUSTRIAL VISIT 23-24 RIVISION 25-26 FINAL EXAMINATION Achievements: 1. Trainees will be able to operate various wood working machines. 2. Trainees will have an knowledge about different types of pattern and will be able to make simple 3. wooden patterns like core and core boxes. 4. 3. Trainees will be able to do simple fitting work related with carpentry / woodworking jobs. 4. Trainees will be able to make simple Sheet Metal Operation related to furniture making. 5. Trainees will be able to do the wooden work like doorframes & shutters, window frames & shutters, wooden floor and roof trusses etc. related to building work. 3.Trainees will be able to operate the carpentry CNC machines. . Syllabus for the trade of “ CARPENTER “ under C.T.S. Draft Syllabus on Workshop Science &Calculation Duration six Months Second Semester Week No Workshop Science calculation 1 Introduction and discussion on CTS 2nd semester syllabus. 2 Moment or forces simple problems on straight and bell crank levers. 3 Mass, volume, density, weight C.G.S., M.K.S. and F.P.S units of force weight etc .their conversion shop problems. Effect of forces on materials in such application as extending, bending, twisting, shearing etc meaning of stress and strain. Meaning of stress, strain and modulus of elasticity. 4 5 6 7 8 9 10 Do Meaning of tenacity ,elasticity ,malleability ,brittleness ,hardness, Ductility and examples. Ratio and proportion: Ratio; finding terms and ratio; proportions; direct proportion and indirect proportion. Application of ratio and proportion to shop problem. Mixed direct and indirect proportions problem. Algebraic symbols and fundamental algebraic operations. Sign and symbols used in algebra; co-efficient, terms, like and unlike terms. 11 Algebraic addition, subtraction, multiplication and division. Power and exponent, laws and exponent. 12 Algebraic simple problem. Factor and equations algebraic formula and its application. 13 Electrical and its uses:Electric current-positive and negative terminals, use of fuses and switches, conductor and insulators. 14 Factors and different types of factorization. 15 Equations-simple-simultaneous quadratic application, construction and solution of problems and equations. Different form of energy-heat, mechanical and electrical-examples, conversion 16 from one form to another. Pythagoras theorem, circle and properties of circle, polygons application of geometric to shop problems. Menstruation Triangles, square, rectangle, parallelogram, trapezium, trapezoid, regular polygon, circle, hollow circle. Sector of circle, segment of circle, ellipse and fillet. 17 18 19 20 21 Solid figures-prism, cylinder, pyramid, cone, sphere, spherical segment, material weight, and cost shop problems. Practice on simple pocket calculator. REVISION 22 INDUSTRIAL VISIT 23-24 FINAL EXAMINATION 25-26 Achievement : 1. Trainees able to know mechanical engineering basic science. 2. Trainees able to know algebraic problem. 3. Trainees able to know different maturational problems. Syllabus for the trade of “ CARPENTER “ under C.T.S. Draft Syllabus on Engineering Drawing Duration six Months Second Semester Week No Engineering Drawing 1 Introduction and discussion regarding importance of orthographic projection. 2 Importance of sectioning on drawing standard methods (full and half section, revolved and removed section, location as par IS code). Sectioned –freehand sketches to represent the different sectional view in the given orthographic drawing of parts with the support of models e.g. Simple hollow blocks and simple castings with dimensions. -Do- 3 4 5 6 How to convert isometric to orthographic and orthographic to isometric. Drawing related problem for freehand sketches for trade related simple parts or exercises. Do 7 -Do- 8 9 Freehand sketches of standard rivet from as par I.S. welding symbols as par I.S.code employed on drawing. Do 10 Standard forms of key cotters. 11 12 Freehand sketches to study the method of surface development of simple geometrical solids like cube, cone ,prism ,pyramids ,rectangular block etc. 13 Do 14 Screw thread forms as par I.S. convectional application of internal and external screw thread-freehand sketches of nuts, bolts ,screw etc. Do 15 16 17 18 19 20 21 Basic CAD drawing on 3D. Importance of blue print reading-guideline, how to read-simple blue print exercises reading related to missing lines ,missing views, missing dimension, missing section, identification of surface symbols etc. Solution of NCVT test papers. 22 REVISION 23-24 INDUSTRIAL VISIT 25-26 FINAL EXAMINATION Achievement: 1. 2. 3. 4. 5. Able to draw the orthographic projection. Able to draw sectioning on drawing with standard method. Able to draw isometric to orthographic and orthographic to isometric view. Able to make surface development. Able to use AUTO CAD on 3D. CTS ( GENERAL CARPENTER ) LIST OF TOOLS AND EQUIPMENT FOR A UNIT OR BATCH OF 16 TRAINEES 1ST SEMESTER For Individual tool kit: - for 16 Trainees - 16 Sets. ONESet may be kept for Instructor – (For demonstration) - 1 Set. Three Sets may be kept for reserve - 3 Set. A)For Extra trainers. B)For replacement. C)For any other skilled worker for Repairing work, maintenance Work etc. Sr.No 1 2 3 Total: 20 Sets. Name of the tools & No.reqd.for Instr.&Trainees equipment as per the for one Unit asper DGET syllabus norms Foot rule ( two ft. Four fold )/ steel rule MARKING KNIFE, 200 MM. LENGTH CARPENTER SQUARE 200 MM 20 20 20 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SQUARE, BEVEL 50 MM. CARPENTER MAKING GAUGE CARPENTER MORTICE GAUGE SAW HAND 450 MM. SAW TENON 300 MM. PLANE, JACK METAL 335 MM. X 50 MM CUTTER PLANE SMOOTHING, METAL 200 MM. X 50 MM CUTTER. CHISEL, FIRMER (BEVEL) EDGE 6 MM. 10,15,20 AND 25 MM.WIDTH (5 NOS.) CHISEL, MORTICE, 06,10,15 MM. (3 NOS) SCREW DRIWER 300 MM. (CABNIT MAKER) MALLET MEDIUM SIZE CLAW HAMMER 500 GR. OILSTONE(CARBORUNDUM) UNIVERSAL SILICON CARBITE COMBINATIONROUGH AND FINE 200X 50X25 MM 20 20 HAND BRUSH FOR BENCH CLEANING 450 MM. COMPUTER WITH LCD PROJECTOR 20 20 20 20 20 20 20 20 20 20 20 20 01 TOOLS: EQUIPMENT AND GENERAL OUTFIT 01 02 03 1ST SEMESTER MEASURING TAPE 3 METER CONTRUCTION SCALE 1 METER SPRING CALIPER INSIDE 150 MM 01 04 04 04 SPRING CALIPER OUT SIDE 04 05 06 07 WING COMPASS 300 MM. TRAMMEL SPRIT LEVEL 300 MM. 02 02 PAIR 02 08 09 10 11 12 13 14 RIP SAW 600 MM. CROSS CUT SAW MM KEY HOLE SAW 250 MM. FRET SAW FRAME 150 MM. COMPASS SAW 350 MM. ADZE 15 KG. TRYING PLANE METAL 450 MM. X 60 MM. CUTTER PLANE RAVVET ADJUSTABLE 250 MM. X METERS X 9 MM. CUTTERS. . PLOUGH PLANE WITH SET OF 8 CUTTER UP TO 12 MM. WIDTH SPOKE SHAVES 50 MM. CUTTER 04 02 02 02 04 04 02 15 16 17 04 04 08 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PLANE ADJUSTABLE CIRCULAR 250 MM ROUTER PLANE MOULDING PLANE SET CABINET SCREPER 100 MM. GAUGE CHISEL, FIRMER, 6,10,12,16,20,MM GAUGE CHISEL, SCRIBING 6,10,12,16,20,MM. BALL PEIN HAMMER 600 GRS. CROSS PEIN HAMMER 600 GRS SCREW DRIVER 450 MM. SCREW DRIVER 250 MM. SCREW DRIVER 150 MM. PINCER 50 MM. FILE HALF ROUND 2 ND CUT 250 MM. FILE HALF ROUND WOOD RASP BASTAD MM. FILE SLIM TAPER 100 MM FILE SLIM TAPER 150 MM. CARD FILE (STEEL) WIRE BRUSH FOR FILE HANDS DRILL 6 MM. CAPACITIES COUNTRY DRILL WITH BOW (BALL BEARING TYPE) 04 04 04 04 08 SETS. 08 SETS. 04 04 04 04 04 04 08 08 12 12 04 08 04 37 38 39 40 41 42 43 44 45 46 46 47 48 49 50 51 52 53 54 RATCHEL BRACE 250 MM. SWAP HAND AUGER 10,12,14,16,18,20,22,25 MM. CENTRE BITS 6,8,10,12. EXPANSION BIT SETS. TWIST DRILL BITS 6,8,10,12, MM COUNTER SINK BIT ROSE TYPE 12 MM. BREAST DRILL 6 MM.CAPACITY CENTRE PUNCH 5 SNIP STRAIGHT 200 MM. OIL CANS COMBINATION SIDE CUTTING PLIERS. PLUNGER SAW SET / PISTOL GRIP TYPE. NUMBER PUNCH 12 MM. SLIP STONE 100 MM. ROUND CROW BAR WITH CHISEL AND CLAW END 1070 X 25 MM. . ‘ G’ CLAMP 100. ‘G’ CLAMP 150 MM. ‘G’ CLAMP 250 MM. ‘T’ BAR CRAMP 0.6 METER. ‘T’ BAR CRAMP 1.25 04 02 SETS. 02 SETS. 02 SETS. 02 SETS. 04 02 04 04 02 02 02 SETS. 08 02 08 08 04 08 04 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 METER. ‘T’ BAR CRAMP 1.75 METER. CARPENTER VICE 250 MM JAWS. SAW SHARPWNING VICE 250 JAWS. CARVING TOOLS SET. GOGGLES PAIR. GLASS CUTTER. NAIL PUNCH. SURFACE PLATE 600 X 600 MM. CARPENTER’S WORK BENCH 2400X920X800 MM. HEIGHT OIL CAN. STEEL LOCKERS, 8 COMPARTMENTS, WITH INDIVIDUAL LOCKS. 1980 X 910 X 480 MM DEPTH. STEEL ALMIRAH WITH SHELVES 1980 X 910 X 480 MM DEPTH INSTRUCTOR TABLE (HALF SECRETARIATE) INSTRUCTOR CHAIR. STOOL. CHALK BOARD WITH EASEL. METERIAL RACK. PORTABLE CIRCULAR SAW MACHINE 02 16 02 04 SETS. 02 02 04 01 08 04 02 02 01 02 01 01 02 72 72 73 74 75 76 PORTABLE PLANING MACHINE POWER DRILL MACHINE PORTABLE SANDER MACHINE PORTABLE JIG SAW MACHINE PORTABLE ROUTER MACHINE POWER SCREW DRIVER 02 02 01 02 01 02 ALONG WITH THE TOOLS AND EQUIPMENTS OF 1ST SEMESTER GENERAL INSTALLATION AND ACCESSORIES 01 02 03 04 05 06 07 08 09 FOR SECOND SEMESTER COMBIND SURFACER AND 01 THICKNER. CIRCULAR SAW MACHINE 01 3.00 MM.DIA. ‘LATHE, WOOD TURNING.’ 03 150 MM HEIGHT OF CENTRES 1.75-METER BED, MOTORISED COMPLETE WITH A SET OF TURNING TOOLS. SET OFTURNING TOOLS FOR 03 SETS ABOVE LATHE MACHINE TENONING MACHINE 01 (SINGLE ENDED) MORTISING MACHINE 01 (COMBINE HOLLOW CHISEL AND CHAIN) BENCH RINDER 200 01 MM.WHOLE D.E. PEDESTAL DRILL MACHINE 12 MM. 01 CAPACITY PORTABLE ELECTRIC DRILL 6 01 MM. CAPACITY (WOIF TYPE) 10 11 12 13 14 15 16 17 18 19 20 21 DRILLS CHUCK 12 MM CAPACITIES. PORTABLE DISCSANDER 200 MM. DIA ADJUSTABLE SAW SHARPENER . ELECTRIC HEATER 1000/1500 W 1 NOS.102. ELECTRIC BLOWER (PERTABLE) MOISTURE METER GREESE GUN. SPANNER DOUBLE ENDED SET OF 14 UNIVERSAL WOOD WORKING MACHINE ELECTRICAL DRYING OVEN (SMALL TYPE). BAND SAW MACHINE WITH PROVISION. FIRE EXTINGUISHER. FIRE BUCKETS. 01 01 01 01 01 01 01 NO. OF SET 01 01 01 01 04 NOTE : 1. No additional items are required to be provided to the batch or unit working in the second shift except the items under the Trainees tool kit and lockers. 2. The trainee for the main trade will be sent to the different sections for allied trade training. Separate list of tools and equipment required for allied trades are not included in this list.
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