Applied Engineering Materials (Tillämpad materialteknik) Course MT7151, HT06– 5 Credits Liu-Ying Wei, Materialvetenskap Course plan Week date time rum 44 44 44 45 45 45 46 Tuesday 31/10 10.00-12.00 Wednesday 1/11 10.00-12.00 D204 Thursday 2/11 10.00-12.00 D204 Monday 6/11 10.00-12.00 D204 Wednesday 8/11 10.00-12.00 D204 Thursday 9/11 10.00-12.00 D204 Monday 13/11 10.00-12.00 D204 46 46 47 47 47 48 48 48 49 49 49 50 50 50 51 51 51 Wednesday 15/1 Thursday 16/11 Monday 20/11 Tuesday 21/11 Wednesday 22/11 Monday 27/11 Tuesday 28/11 Wednesday 29/11 Monday 4/12 Tuesday 5/12 Wednesday 6/12 Monday 11/12 Tuesday 12/12 Wednesday 13/12 Monday 18/12 Tuesday 19/12 Wednesday 20/12 110.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 10.00-12.00 13.00-17.00 D204 D204 D204 D204 Library D204 D204 D204 D204 D204 D204 D204 D204 D204 D204 D204 D204 content D204 Materials for engineering Crystal structures cancelled Stress and strain Creep exercise 1, stress and strain Materials selection, To start a project (group, title, plan) Fracture toughness and fatigue exercise 2, creep phase diagram heat treatment/ TTT diagram Literature searching exercise 3, phase diagram Steel, cast irons exercise 4, TTT diagram, Fe-C system Ti alloys Superalloys exercise 5, Ti alloys and superalloys Al alloys, Mg alloys Ceramics Polymers Composite Project presentation I Summary, last years exams Project presentation II 1 2. Course literature Materials Science and Engineering: An Introduction, by William D. Callister, Jr., 7th edition, ISBN: 0-471-73696-1 (available at kfsab, 525.00 skr) contact Brita Ohlin Butiksansvarig KFS Bokhandel Malmö Direkt 040-665 76 75 E-mail [email protected], 3. Examination • a written examination of four hours will correspond to 60% full marks, • • project work or case studies will correspond the remainder. The written examination will be held at the end of the course 4. Course examiner Liu-Ying Wei (B337, 040-6657136, [email protected]) 5. Homepage http://www.mah.se/templates/Page____45192.aspx Homepage http://www.mah.se/templates/Page____45192.aspx MT7151 Tillämpad materialteknik, 5p Applied Engineering Materials 5 credits (7.5 ECTS credits) •Syllabus •Course information •OH-copies from the lectures: Information: Liu-Ying Wei, kursansvarig E-post: [email protected], tel: 040-6657136, rum: B337 Liu-Ying Wei, examinator 2 Activities •Lectures (1-14) •Exercises (1-5) •Project work - Materials selection (1-4) Lectures I. The fundamentals 1. Crystall structures 2. Mechanical behaviour 3. Failure analysis 4. Phase diagram-equilibrium microstructural development 5. Heat treatment-phase transformation II. The structural materials 1. Ferrous alloys (steel, cast iron) 2. Nonferrous alloys (Al, Mg, Ti, and superalloys) 3. Ceramics 4. Polymers 5. Composites 3 Selection of Structural Materials Lecture: Materials selection, week 46 Monday, 13/11, •To start project group •Project title •Project plan •Task for each people in the group Lecture: Literature searching, Wednesday 22/11 Project presentation I, week 51, Tuesday, 19/12, Project presentation II, week 51, Wednesday, 20/12 Project report should be handed in not later than Wednesday 20/12 Material selection for a kitchen knife Turning Tools Made of High Speed Metal By: Firas Matook Andreas Nilsson By Adrian Rembowski Magnus Andersson By: Johan Pelinder By: Krister Persson Johan Silow By: Hanna Larsson Martina Arvidsson Last year projects By: Tobias Söderlind Dennis Thornsäter 4 Materials Science and Engineering •Metallurgy •Ceramic engineering, •Polymer chemistry •Condensed matter physics •Physical chemistry Applied Material Engineering Course Objectives 1. To give an overall knowledge of selected structural materials with an emphasis on application of the principles of materials science. 2. To study the relationships between processing and microstructure and between microstructure and properties 5 Properties are a link between the fundamental issues of materials science and the practical challenges of materials engineering Processing Optical properties of alumina (aluminium oxide) transparent translucent opaque single crystal polycrystalline polycrystalline highly perfect grain boundaries grain boundries + pores 6 From structure to properties Porous microstructure in polycrystalline Al2O3 (a) leads to an opaque material (b). Nearly pore-free microstructure in polycrystalline Al2O3 (c) leads to a translucent material. The families of engineering materials The basic families of metals, cermics, glasses, polymers, and elastomers can be combined in various geometries to create composites 7 Metals High moduli, high ductility Ceramics High moduli, lacking in ductility (brittle) Glasses Non-crystalline (amorphous) solid, hard, brittle and vulnerable to stress concentrations Polymers (plastics) Low moduli (50 times less than those of metals), easy to shape Elastomers long-chain polymers Composite Combinations of two or more materials, light, stiff, and strong, and they can be tough Room temperature density Room temperature stiffness (Young’s modulus) 8 Tensile strength Resistance to fracture (Fracture toughness) Periodic table of the elements. Those elements that are inherently metallic in nature are shown in color. 9 Periodic table with ceramics compounds indicated by a combination of one or more metallic elements (in light color) with one or more nonmetallic elements (in dark color). Periodic table with the elements associated with commercial polymers in color. 10
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